Inkjet printers have become popular with both home and business users. They have especially proven to be a low-cost way to print color hardcopies of images such as photographs. With the increasing sophistication of inkjet printers, many users, especially home users, concentrate on cost as a significant factor on which to base decisions as to which inkjet printers to purchase.
One factor that can affect the cost of an inkjet printer is its power supply. An inkjet printer utilizes power, for instance, when advancing media, such as paper, through the printer, when moving the inkjet printhead back and forth over a swath of media, and especially when ejecting ink onto the swath of media by the printhead. The amount of power utilized when ejecting ink onto a media swath is variable, and depends on, among other things, the number of ink-jet nozzles of the inkjet printhead that are to eject ink at any given time.
When all of the inkjet nozzles are firing at the same time for an extended length of time, such as over a complete swath of media, the inkjet printer is likely to utilize a maximum amount of power. Therefore, an inkjet printer's power supply may be designed to be able to provide this amount of power, or a large percentage thereof, when needed. However, the probability that all of the ink-jet nozzles will eject ink at the same time over a complete swath of media is highly unlikely, and represents a relatively rare inkjet-printing situation. This means that the power supply is likely to be larger, and thus more expensive, than is needed in most inkjet-printing situations.
A method of an embodiment of the invention determines the average power utilization for inkjet printing a print swath. In response to determining that the average power utilization exceeds a threshold, an average power reduction action is performed.
The drawings referenced herein form a part of the specification. Features shown in the drawing are meant as illustrative of only some embodiments of the invention, and not of all embodiments of the invention, unless otherwise explicitly indicated, and implications to the contrary are otherwise not to be made.
In the following detailed description of exemplary embodiments of the invention, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration specific exemplary embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention. Other embodiments may be utilized, and logical, mechanical, and other changes may be made without departing from the spirit or scope of the present invention. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined only by the appended claims.
Reducing Average Power Utilization or Consumption when Inkjet Printing a Swath
The y-axis 102 of the graph 100 indicates the number of inkjet-printing situations as a function of the percentage of maximum average power utilization by them, as indicated on the x-axis 104. The average power utilization of an inkjet-printing situation is the average amount of power utilized by the inkjet-printing mechanism when ejecting ink in accordance with the situation. For instance, the average power utilization of an inkjet-printing situation may be the average amount of power utilized by the inkjet-printing mechanism during the time it takes for the mechanism to eject ink over a complete swath of media in accordance with the situation.
The curve 116 represents the distribution of the number of inkjet-printing situations by the percentage of their maximum average power utilization. All of the inkjet-printing situations fall to the left of the worst-case scenario, or situation, indicated by the vertical line 106. That is, by definition, all of the inkjet-printing situations use at most 100% of the maximum average power utilization. The worst-case situation, which may also be referred to as the printing of a swath of media in a worst-case print job, is thus the maximum amount of power that a given inkjet-printing mechanism can utilize when printing a swath of media. For instance, this may correspond to the situation where all of the nozzles on the mechanism are firing for the entire length of the media swath.
However, most of the inkjet-printing situations fall to the left of the most-cases scenario, or situation, indicated by the vertical line 110. That is, in most cases, an inkjet-printing situation is likely to utilize at most a percentage of the maximum average power indicated by the vertical line 110. The most-cases situation means that for inkjet printing a given media swath, the amount of power utilized will be no greater than the level of power indicated by the vertical line 110. The level of power for the most-cases situation can be arbitrarily determined, or otherwise estimated, such as by statistically analyzing a number of print jobs and the power that they utilize on a per-swath basis. For example, the level of power indicated by the vertical line 110 may be arbitrarily set to 80% of the maximum power utilization, or another percentage of the maximum power utilization. The most-cases situation may also be referred to as the most-print jobs situation. That is, the average power utilized in most cases is the average power utilized in printing a swath of media for most print jobs.
Furthermore, the typical inkjet-printing scenario, or situation, is indicated by the vertical line 108, which intersects with the curve 116 at the maximum of the curve 116, indicated by the horizontal line 118. That is, in the typical inkjet-printing situation utilizes a percentage of the maximum average power indicated by the vertical line 108. The typical-case situation, which is also referred to as printing a swath of media in a typical print job, means that for inkjet printing a typical swath of media, the amount of power will be no greater than the level of power indicated by the vertical line 108. Like the most-cases situation, the level of power for the typical-case situation can be arbitrarily determined, or otherwise estimated, such as by statistically analyzing a number of print jobs and the power that they utilize on a per-swath basis. For example, the level of power indicated by the vertical line 108 may be arbitrarily set to 20% of the maximum power utilization, or another percentage of the maximum power utilization.
The maximum average power that is able to be provided to the inkjet-printing mechanism of an inkjet-printing device by a power supply of the device is indicated by the dotted vertical line 112. The dotted vertical line 112 is preferably located between the vertical line 108, representing the typical case average power utilization scenario, and the vertical line 110, representing the most-cases scenario. That is, the maximum average power that is able to be provided to the inkjet-printing mechanism for inkjet printing a media swath preferably is an amount of power that is greater than or equal to the percentage indicated by the vertical line 108, and is less than or equal to the percentage indicated by the vertical line 110, as indicated by the bi-directional arrow 114. This means that for at least some inkjet-printing situations, the inkjet-printing mechanism will utilize more power on average than the maximum average power that the power supply is able to provide.
Such situations are generally referred to as the average power utilization for inkjet printing a print swath as exceeding an inkjet-printing average power utilization threshold, where the threshold is defined in any of a number of ways. In one embodiment, the threshold may be defined as the maximum average power amount able to be provided by the power supply of the inkjet-printing device to the inkjet-printing mechanism of the device. In another embodiment, the threshold may be defined as a predetermined percentage of a maximum, worst-case inkjet-printing average power utilization, where the maximum, worst-case average utilization is indicated by the vertical line 106. In other embodiments, the threshold may be defined as a typical-case or a most-cases inkjet-printing average power utilization, such as that indicated by the vertical lines 108 and 110, respectively.
When the average power utilized for inkjet printing a print swath exceeds this threshold, an average power reduction action is performed to lower the average power utilized for inkjet printing the print swath. For instance, the power supply of the inkjet-printing device may be able to provide a maximum average amount of power P over a period of T. The inkjet-printing mechanism of the device may utilize an average amount of power p to eject ink onto a media swath over a period of t less than T. Therefore, an average power reduction action may be performed when p is greater than P so that the average amount of power provided by the power supply to the inkjet-printing mechanism over the period of T is no greater than P.
In
Introducing the wait period 210 before or after the inkjet-printing mechanism has printed a complete swath of media lowers the average power utilized by the mechanism during the time period T. For example, during the time 206 when the inkjet-printing mechanism is ejecting ink over the print swath, the amount of power utilized or utilized by the mechanism may be, for sake of descriptive simplicity, 100% of the maximum average utilization, as indicated by the line 218. By comparison, during the wait period 210, the inkjet-printing mechanism is in a wait state, and may utilize, also for the sake of descriptive simplicity, no power on average. In this example, then, the average power utilized or consumed by the inkjet-printing mechanism during the time period T is 50% of the maximum average utilization, as indicated by the dotted line 214, as opposed to 100% of the maximum average utilization, as indicated by the line 218, during the time period from 0 to t in
To print the full-height print swath 352, the inkjet-printing mechanism may travel from left to right over the swath 352, as indicated by the arrow 354 in
By comparison, upon dividing the full-height print swath 352 into the half-height print swaths 352A and 352B, as indicated by the large arrow 360, the inkjet-printing mechanism separately prints the half-height print swaths 352A and 352B. For instance, the inkjet-printing mechanism may travel from left to right and eject ink over the upper half-height swath 352A, as indicated by the arrow 362 in
By decreasing the number of inkjet nozzles of the inkjet-printing mechanism that need to eject ink, or fire, at any given time, the amount of power utilized by the mechanism thus decreases. For instance, the inkjet-printing mechanism may utilize 50% of the maximum power utilization, as indicated by the line 304 in
Methods
Optionally, the print swath of media is initially inkjet printed (402). The average power utilization for inkjet printing the print swath of media is determined (404). This may be, for instance, the average power utilized by an inkjet-printing mechanism, such as an inkjet printhead having a number of nozzles, or jets, of an inkjet-printing device when ejecting ink onto the swath. If it is determined that this average power utilization exceeds an inkjet-printing average power utilization threshold (406), then an average power reduction action is performed (408). The inkjet-printing average power utilization threshold may be any of a number of different thresholds, as particularly delineated in the previous section of the detailed description. Likewise, the average power reduction action that is performed may be any of a number of different actions, as also particularly delineated in the previous section of the detailed description.
Regardless of whether the average power utilization exceeds the inkjet-printing average power utilization threshold, the print swath of media is ink-jet printed (410), if it was not initially inkjet printed in 402 of the method 400 of
Next, the length of time it takes to eject the number of drops of ink over the swath of media is determined (504). This length of time is the time it takes for the inkjet-printing mechanism to travel completely over the swath of media, from one side of the media to the other side of the media. The length of time may be a fixed value that is stored in firmware of the inkjet-printing device, for instance, or derived based on the sweep speed and distance. The average power utilization is finally determined based on the number of ink drops ejected, and on the length of time to eject the ink drops over the print swath (506). For instance, each ink drop may correspond to a given amount of power utilized by the inkjet-printing mechanism, such that the total power utilized, divided by the length of time it takes to print all the ink drops, results in the mechanism's average amount of power utilization.
As an example, if the time period it takes to eject ink over the swath of media is t, then the wait period may be 3t. The average power utilized by the inkjet-printing mechanism in ejecting ink over the swath of media during the time period t may be 100% of a maximum value, such that dividing 100% by (3t+t) reduces the average power utilization over the time period (3t+t) to 25% of the maximum value. The average power utilization of 25% of the maximum value may thus be below an example average power utilization threshold of 30% of the maximum value. The wait period may alternatively be set in a different manner. Ultimately, a length of time is waited that is equal to the wait, or pause, period that has been determined (654).
Inkjet-Printing Device and Power Supply
The inkjet-printing mechanism 702 ejects ink onto print swaths. The mechanism 702 may be an inkjet printhead, for instance, that has a number of inkjet nozzles, or jets. The power supply 704 is able to provide a maximum average amount of power to the inkjet-printing mechanism 702. In one embodiment, the maximum average amount of power that the power supply 704 is able to provide may be a percentage of a maximum, worst-case average amount of power utilized by the inkjet-printing mechanism 702 when printing a swath of media. The maximum average amount of power that the power supply 704 may be, for instance, equal to a normal-case average amount of power utilized by the mechanism 702, or equal to a most-cases average amount of power utilized by the mechanism 702. The power supply 704 may also provide power to other components of the inkjet-printing device 700.
The controller 706 may be hardware, software, or a combination of hardware and software. The controller 706 may include the firmware of the inkjet-printing device 700, and also may include a processing mechanism, such as a processor. The controller 706 performs an average power reduction action when the inkjet-printing mechanism 702 prints or is to print a print swath that causes the mechanism 702 to utilize more average power than the maximum average amount of power that the power supply 704 is able to provide. The power reduction action may include dividing the print swath into partial-height swaths, waiting for a period of time, and so on. The controller 706 may be the component of the inkjet-printing device 700 that performs, or causes other components to perform, the methods that have been described in the previous section of the detailed description.
The first connector 804 connects the power supply 704 to a source of power, as indicated by the arrow 808. The source of power may be a battery, such as a battery removably internal or external to the inkjet-printing device 700 of
The regulator 802 interfaces the power source to at least the inkjet-printing mechanism 702 of
It is noted that, although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that any arrangement is calculated to achieve the same purpose may be substituted for the specific embodiments shown. This application is intended to cover any adaptations or variations of embodiments of the present invention. Therefore, it is manifestly intended that this invention be limited only by the claims and equivalents thereof.
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