The present invention relates to a peristaltic pump having a releasable system to disengage a fluid tube. The invention also relates to a method to install and remove a fluid tube from a peristaltic pump provided with the releasable system of the present invention.
Furthermore, the invention also relates to a method to balance fluid pressures in the fluid line, upstream and downstream the peristaltic pump of the present invention.
Furthermore, the invention also relates to a method to prevent damages to a fluid line mounted on the peristaltic pump of the present invention during prolonged inactivity periods.
Peristaltic pumps are commonly used to promote fluid flow in a fluid line: in particular peristaltic pumps are used in medical field because of safety reasons as these pumps allow to prevent the fluid from contacting external parts other than the line, thereby improving sterilization.
In common peristaltic pumps, rollers or shoes compress the flexible line as they rotate, creating a negative pressure behind that recalls the fluid, and a positive pressure forward causing the fluid to advance. Common peristaltic pumps comprise a rotor carrying the rollers and a stator carrying a pump race partially surrounding the rotor and defining a gap in between: the flexible line is operatively arranged within this gap so that the line is compressed, in an operative condition, between a roller and the external pump race. Rotation of the rotor determines advancing of the roller with respect to the race over the line, causing the fluid in the line to advance.
During operations, it may be requested to periodically remove and reinstall the fluid line between the race and the rollers. Removal and reinstallation procedures imply to squeeze and forcibly manipulate the fluid line, as the latter is compressed or has to be compressed between the rollers and the surrounding race, thereby stressing repetitively the fluid line: manipulation may lead to premature damage of the fluid line causing the need of replacing it and negatively affecting the safety level of the pump system. Notably, a damage occurring to a blood line, such as a crack on the line, during an extracorporeal blood treatment, may lead to extremely dangerous consequences for the patient, such as massive blood loss or allowing bacteria to enter the blood stream.
Furthermore, as the fluid line is compressed between the rollers and the track, installation and removal procedures may result to be challenging, thereby requiring the intervention of a professional person, i.e. a nurse or a doctor, and extending the time required to accomplish the task.
The scope of this invention is therefore to at least partially solve one or more of the drawbacks and/or limitations of the prior art solutions.
A first scope is to provide a peristaltic pump able to substantially reduce or completely remove the risk of damaging the fluid line during periodical installation and removal procedures.
A further scope is to provide a peristaltic pump able to ease periodical installation and removal procedures of a fluid line without requiring massive manipulation.
A further scope is to provide a peristaltic pump combining manufacturing costs low and high reliability with the preceding features.
These scopes and more, which will appear more from the following description, are substantially achieved by a peristaltic pump in accordance with one or more of the following claims and/or aspects.
A first aspect refers to a peristaltic pump (1) configured to receive a fluid line (50), said peristaltic pump comprising:
In a 2nd aspect according to the preceding aspect, the peristaltic pump (1) is configurable in at least:
A 3rd aspect is directed to a method (1000) to switch the peristaltic pump (1) from the operative configuration to the released configuration and vice versa, said peristaltic pump (1) being optionally according to any one of the preceding aspects, wherein the method to switch the peristaltic pump (1) from the operative configuration to the released configuration comprises at least the following steps:
and wherein the method to switch the peristaltic pump (1) from the released configuration to the operative configuration comprises at least the following steps:
In a 4th aspect according to any one of the preceding aspects:
and/or
In a 5th aspect according to any one of the preceding aspects, the cam axis (CA) of the releasing cam (32) is fixed with respect to the stator (2) and wherein the releasing cam (32) is configured to rotate about the cam axis relative to the stator (2).
In a 6th aspect according to any one of the preceding aspects, the cam axis (CA) is substantially parallel to the rotor axis (RA).
In a 7th aspect according to any one of the preceding aspects, the releasing member (31), in particular the releasing cam (32) and more in particular the cam axis (CA) of the releasing cam (32), is interposed between the rotor axis (RA) and the pump race (3) with respect to a radial direction normal to the rotor axis (RA).
In a 8th aspect according to any one of the preceding aspects, the releasing member (31), in particular the releasing cam (32) and more in particular the cam axis (CA) of the releasing cam (32), is closer to the pump race (3) than to the rotor axis (RA).
In a 9th aspect according to any one of the preceding aspects, the stator (2) comprises a base wall (2a), wherein the pump race (3) protrudes in height from said base wall (2a) defining an internal volume confined in depth by the base wall (2a) and laterally by the pump race (3), and wherein the rotor (10) is arranged at least partially within said internal volume of the stator (2).
In a 10th aspect according to any one of the preceding aspects, the releasing cam (32) includes a bearing axle (32a) rotatable about the cam axis (CA), and a cam-shaped top element (32b) fixed at an end of to the bearing axle (32a), the bearing axle (32a) in combination with the cam-shaped top element (32b) defining the releasing cam (32) as a single body.
In a 11th aspect according to any one of the preceding two aspects, the base wall (2a) of the stator (2) comprises a through hole (4) allowing the bearing axle (32a) of the releasing cam (32) to pass through and enter the internal volume.
In a 12th aspect according to any one of the preceding two aspects, the cam-shaped top element (32b) of the releasing cam (32) emerges in height from said base wall (2a) of the stator (2) into the internal volume defining a cam-shaped lateral abutment wall (32c).
In a 13th aspect according to any one of the preceding three aspects:
In a 14th aspect according to any one of the preceding aspects, the pump race (3) has a “C” or “U” shape, e.g., semicircular shape, substantially concentric to the rotor axis (RA), and wherein the peristaltic pump is configured to receive the fluid line (50) between the pump race (3) and the contrasting element (11) defining a pump loop portion.
In a 15th aspect according to any one of the preceding aspects, when the pump is in the operative configuration, the contrasting element (11) is configured to compress the fluid line (50) against the pump race.
In a 16th aspect according to any one of the preceding aspects, the rotor (10) comprises a rotor plate (10a) bearing the at least one contrasting element (11), and wherein each contrasting element (11) includes:
In a 17th aspect according to any one of the preceding aspects, the peristaltic pump comprises two or more contrasting elements (11) substantially diametrically opposite each other with respect to the rotor axis (RA).
In a 18th aspect according to any one of the preceding aspects, the peristaltic pump comprises three or more contrasting elements (11) angularly spaced each other in a substantially evenly manner, in particular the three or more contrasting element being equally spaced each other.
In a 19th aspect according to any one of the preceding aspects, the contrasting elements (11) comprise two or more contrasting elements (11), the releasing member (31) being configured to engage one contrasting element at a time between the two or more contrasting elements (11).
In a 20th aspect according to any one of the preceding aspects, the contrasting elements (11) comprise three or more contrasting elements (11), the releasing member (31) being configured to engage:
In a 21st aspect according to any one of the preceding aspects from 16 to 20, the lever arm (13) comprises an extended body and an abutment protrusion (14) emerging from said extended body, said abutment protrusion (14) being configured to abut against the cam-shaped lateral abutment wall (32c) of the releasing cam (32) when the releasing cam is in the active position.
In a 22nd aspect according to the preceding aspect, the abutment protrusion (14) is interposed between said extended body and the base wall (2a) of the stator (2).
In a 23rd aspect according to any one of the preceding aspects, the thrusting element (20) comprises:
or
In a 24th aspect according to any one of the preceding aspects, the elastic element is configured to:
In a 25th aspect according to any one of the preceding aspects, the releasing member (31), in particular the releasing cam (32), is configured, during a passage between the operative configuration to the released configuration, to exert a force on the at least one contrasting element (11) opposite in direction to a force exerted by the thrusting element (20) on the at least one contrasting element (11).
In a 26th aspect according to any one of the preceding aspects, the peristaltic pump comprises a drive member (40) configured to cause rotation of the rotor about the rotor axis (RA), said drive member being an electric motor configured to rotate the rotor to promote fluid flow within the fluid line (50).
In a 27th aspect according to any one of the preceding aspects, the rotor comprises a rotor axle (10b), and the base wall (2a) of the stator comprises an through aperture (6) coincident with the rotor axis (RA), said through aperture (6) allowing the rotor axle (10b) of the rotor (10) to pass through and defining an aperture axis (AA), said aperture axis being spatially shifted with respect to the releasing member, in particular the aperture axis (AA) being substantially parallel to the cam axis (CA) of the releasing cam.
In a 28th aspect according to any one of the preceding aspects, the stator (2), in particular the base wall (2a) and the pump race (3), is/are made of plastic material.
In a 29th aspect according to any one of the preceding aspects, when the pump switches between the operative configuration and the released configuration, the rotor (10) is arranged in a predefined angular unlocking position.
In a 30th aspect according to the preceding aspect, when the rotor (10) is in said predefined angular unlocking position, at least one of the contrasting elements (11) is engageable by the releasing member (31) to switch from the operative position to the released position and vice versa.
In a 31st aspect according to any one of the two preceding aspects, when the rotor (10) is in said predefined angular unlocking position, only one contrasting element (11) of the two or three or more contrasting elements (11) is engageable by the releasing member (31) to switch from the operative position to the released position and vice versa.
In a 32nd aspect according to any one of the three preceding aspects, in said predefined angular unlocking position, the cam-shaped lateral abutment wall (32c) of the releasing cam (32) faces the abutment protrusion (14) of the lever arm (13) of one respective contrasting element (11).
In a 33rd aspect according to any one of the four preceding aspects, in said predefined angular unlocking position the releasing cam (32) is interposed between the abutment protrusion (14) of the lever arm (13) and the pump race (3) with respect to a direction normal to the rotor axis (RA).
In a 34th aspect according to any one of the preceding aspects, the pump race (3) has:
In a 35th aspect according to the preceding aspect, the rotor (10), when arranged in the predefined angular unlocking position, has:
In a 36th aspect according to the preceding aspect, the releasing member 31, when passing from the rest position to the active position, is configured to engage said at least one first contrasting element to move the latter in the released position.
In a 37th aspect according to any one of the preceding aspects, the releasing member 31, when passing from the rest position to the active position, is configured not to engage said at least one second contrasting element.
In a 38th aspect according to any one of the preceding aspects, the peristaltic pump comprises:
In a 39th aspect according to any one of the preceding aspects, the control unit is configured to perform a:
In a 40th aspect according to any one of the preceding aspects, the control unit is configured to perform:
In a 41st aspect according to any one of the preceding aspects, the predefined angular unlocking position is defined as a position wherein at least one of the contrasting elements (11) is engageable by the releasing member (31) to switch from the operative position to the released position and vice versa.
In a 42nd aspect according to any one of the preceding aspects, the cam-shaped lateral abutment wall (32c) of the releasing cam (32) faces the abutment protrusion (14) of the lever arm (13) of one respective contrasting element (11), in said predefined angular unlocking position the releasing cam (32) is interposed between the abutment protrusion (14) of the lever arm (13) and the pump race (3).
In a 43rd aspect according to any one of the preceding aspects, the step of the setting and/or releasing procedure of arresting or rotating the rotor (10) comprises the step of commanding the drive motor (60) to position the rotor (10) at the predefined angular unlocking position.
In a 44th aspect according to any one of the preceding aspects, the control unit (80) is configured to switch the peristaltic pump (1) from the operative configuration to the released configuration by performing at least the following steps:
In a 45th aspect according to any one of the preceding aspects, the control unit (80) is configured to switch the peristaltic pump (1) from the released configuration to the operative configuration by performing at least the following steps:
In a 46th aspect according to any one of the preceding aspects, the control unit is configured to perform a substituting procedure configured to allow replacing the fluid line, said substituting procedure comprising:
In a 47th aspect according to the preceding aspect, the step of the substituting procedure of arresting or rotating the rotor (10) comprises the step of commanding the drive motor (60) to position the rotor (10) to the predefined angular unlocking position.
In a 48th aspect according to any one of the preceding aspects, the control unit (80) is configured to perform a pressure balancing procedure to re-balance fluid pressures across the peristaltic pump (1), wherein the pressure balancing procedure comprises at least the steps of:
In a 49th aspect according to the preceding aspect, the control unit (80) is configured to:
In a 50th aspect according to any one of the preceding aspects, the control unit is configured to perform a inactivity procedure configured to prevent damage to the fluid line (50) during prolonged inactivity periods of the pump (1), said inactivity procedure comprising:
wherein, during said prolonged inactivity periods of the pump (1), the fluid line (50) is continuously or permanently mounted onto the pump (1), in particular wherein the fluid line (50) is interposed between at least one of the contrasting element (11) and the pump race (3).
In a 51st aspect according to the preceding aspect, the control unit (80) is configured to:
In a 52nd aspect according to any one of the preceding aspects, the at least one contrasting element (11), when arranged in the released position, is configured to reduce or completely remove a compression force on the fluid line (50) when the latter is installed on the pump (1).
In a 53rd aspect according to any one of the preceding aspects, the at least one contrasting element (11), when arranged in the released position, defines a distance with respect to the pump race (3) comprised between 0.7 and two times an external diameter of the fluid line (50), more in particular between one and 1.5 times an external diameter of the fluid line (50).
In a 54th aspect according to any one of the preceding aspects, the at least one contrasting element (11), when arranged in the released position, defines a distance with respect to the pump race (3) comprised between 2.5 mm and 10 mm (more specifically between 3 mm and 8 mm), in particular said distance being measured between the roller of the contrasting element and the pump race, said distance being defined as a distance interposed between a portion of the contrasting element configured to abut against the fluid line (50) and the pump race (3).
In a 55th aspect according to any one of the preceding aspects, the releasing system (30) comprises a position sensor (71) operatively connected to the control unit (80) and configured to emit a signal representative of the active or rest position of the releasing member (31), said control unit (80) being configured to selectively determine whether the releasing member (31) is in the active or rest position.
In a 56th aspect according to any one of the preceding aspects, the distance between the at least one contrasting element (11) and the pump race is defined as a distance interposed between a portion of the contrasting element configured to abut against the fluid line (50) and the pump race (3).
In a 57th aspect according to any one of the preceding aspects, the distance between the at least one contrasting element (11) and the pump race is defined as a distance interposed between a roller or shoe (12), when arranged in the operative arc of the pump race (3), and the pump race (3).
In a 58th aspect according to any one of the preceding aspects, the pump comprises a drive motor (60) operatively connected to the rotor (10) and configured to rotate said rotor about the rotor axis (RA) to determine a fluid flow in the fluid line (50).
In a 59th aspect according to any one of the preceding aspects, the pump comprises a position sensor (70) configured to emit a signal representative of an angular position of the rotor (10) with respect to the stator (2), said position sensor being in particular a Hall sensor configured to detect a position or a passage of the roller or shoe (12).
In a 60th aspect according to any one of the preceding aspects, the control unit (80) is configured to:
In a 61st aspect according to any one of the preceding aspects, the peristaltic pump comprises an actuator operatively connected to a control unit (80) and to the releasing member (31), the actuator being configured to move the releasing member (31) between the rest position and the active position upon command of the control unit (80).
In a 62nd aspect according to any one of the preceding aspects, the control unit (80) is configured to:
In a 63rd aspect according to any one of the preceding aspects, the releasing member (31) of the releasing system (30) is configured, upon movement from the rest position to the active position, to move the at least one contrasting element (11) or only one contrasting element between the two or more contrasting elements (11) from the operative position to the released position.
In a 64th aspect according to any one of the preceding aspects, a rotation of the rotor (10), when the pump (1) is in the released configuration, is prevented, in particular blocked.
In a 65th aspect according to any one of the preceding aspects, a rotation of the rotor (10), when the pump (1) is in the operative configuration, is allowed.
In a 66th aspect according to any one of the preceding aspects, the releasing member (31) is coupled to the stator (2) and decoupled from the rotor (10).
In a 67th aspect according to any one of the preceding aspects, the releasing member (31) has one degree of freedom with respect to the stator (2), said degree of freedom being either rotation or translation.
In a 68th aspect according to any one of the preceding aspects, the releasing member (31) does not rotate with the rotor (10) about the rotor axis (RA).
In a 69th aspect according to any one of the preceding aspects, during a working condition of the peristaltic pump (1), in particular while the rotor (10) rotates about the rotor axis (RA), the releasing member (21) is fixed with respect to the stator (2) and the rotor (10) rotates with respect to the releasing member (31).
A 70th aspect is directed to a medical apparatus comprising one or more peristaltic pumps (1) according to any one of the preceding aspects.
A 71st aspect is directed to an infusion pump comprising one or more peristaltic pumps (1) according to any one of the preceding aspects.
A 72nd aspect is directed to a cycler for peritoneal dialysis comprising one or more peristaltic pumps (1) according to any one of the preceding aspects.
A 73rd aspect is directed to a dialysis apparatus comprising one or more peristaltic pumps (1) according to any one of the preceding aspects.
A 74th aspect is directed to a dialysis apparatus comprising:
In a 75th aspect according to the preceding aspect, said blood pump is a peristaltic pump according to any one of the preceding aspects directed to the peristaltic pump.
A 76th aspect is directed to a method according to any one of the preceding aspects, said method comprising the steps of:
In a 77th aspect according to any one of the preceding aspects, the step of switching the pump from the operative configuration to the released configuration causes balancing of fluid pressures across the pump, in particular wherein a fluid differential pressure between upstream and downstream tracts of the fluid line during an operative configuration is balanced, in particular wherein said differential pressure is reduced or reset to zero.
In a 78th aspect according to any one of the preceding aspects, the method comprises a inactivity procedure to prevent damages to a fluid line (50) installed on the pump (1) during a prolonged period of inactivity of the pump (1), the inactivity procedure comprising a step of switching the pump (1) from the operative configuration to the released configuration or keeping the pump in the released configuration.
In a 79th aspect according to any one of the preceding aspects, the inactivity procedure comprises a step of:
In a 80th aspect according to any one of the preceding aspects, the method comprises a releasing procedure to switch the peristaltic pump (1) from the operative configuration to the released configuration, the releasing procedure comprising at least the following steps:
In a 81st aspect according to any one of the preceding aspects, the method comprises a setting procedure to switch the peristaltic pump (1) from the released configuration to the operative configuration, the setting procedure comprising at least the following steps:
In a 82nd aspect according to any one of the preceding aspects, the method comprises a substituting procedure including the steps of:
In a 83rd aspect according to any one of the preceding aspects, the method comprises an inactivity procedure including the steps of:
In a 84th aspect according to any one of the preceding aspects, the method comprises a pressure balancing procedure including at least the steps of:
In a 85th aspect according to the preceding aspect, the method comprises the steps of:
Some embodiments and some aspects of the invention will be described below with reference to the attached drawings, provided for illustrative purposes only, wherein:
In this detailed description, corresponding parts illustrated in the various figures are indicated with the same numerical references. The figures may illustrate the invention by means of non-scale representations; therefore, parts and components illustrated in the figures relating to the object of the invention may relate exclusively to schematic representations.
Upstream and/Downstream
The terms upstream and downstream refer to a direction or trajectory of advancement of a fluid configured to flow within the fluid line during standard usage of the peristaltic pump. In particular the fluid is configured to flow from an upstream tract to a downstream tract of the fluid line: the pump is interposed between the downstream and the upstream tract of the fluid line. The upstream tract is commonly known as the supply line, while the downstream tract is commonly known as the delivery line.
Reference number 1 is directed to a peristaltic pump as shown in
The peristaltic pump of the present invention may be used for several purposes in a broad range of technical fields. In particular, the peristaltic pump of the present invention is directed to the medical field, in particular to dialysis field, wherein the fluid line may transport blood, dialysis fluid, replacement fluid, infusion fluid or the like. Normally, peristaltic pump in medical field are configured to provide a fluid rate for blood within a range between 50 ml/min and 500 ml/min, more in particular between 150 ml/min and 400 ml/min. Note that usually blood flow rate is paired with a dialysate flow of about double the blood flow rate (e.g. 100 ml/min to 1000 ml/min-300 ml/min to 800 ml/min).
Peristaltic pump 1 is configured to receive a fluid line 50 having a diameter comprised between 3 mm and 8 mm: the fluid line may be made by plastic or silicone material. The main components of the peristaltic pump 1 are the stator 2, which defines the static body of the pump, and the rotor 10 which is rotatable about a rotor axis RA: the stator 2 carries the rotor 10. An exemplary peristaltic pump 1 with a tube line installed is shown in
The stator 2 comprises a base wall 2a and a pump race 3 emerging in height from the base wall 2a, defining an internal volume 5: in particular the pump race 3 emerges substantially normally with respect to the base wall 2a. The pump race 3 may have a height comprised between 3 mm and 20 mm. The base wall may have a substantially flat shape or slightly conic, while the pump race 3 may have a semicircular shape, i.e. “C” or “U” shape, concentric to the rotor axis RA defining an internal wall configured to receive in abutment the fluid line: the fluid line, when arranged in the stator 2, defines a loop as in
The pump race 3 also has a lateral aperture 3a, as shown in
The stator 2 also has a through aperture 6 defining an aperture axis AA coincident with the rotor axis RA: the through aperture 6 is configured to bear a rotor axle 10b of the rotor 10, as shown in the exploded view of
The stator 2 may be made by plastic or metallic material.
The rotor 10 of the present peristaltic pump 1 is surrounded at least partially by the pump race 3 and configured to rotate about the rotor axis RA. The rotor 10 is arranged at least partially in the internal volume 5 of the stator and may include a rotor axle 10b, carried by the stator and arranged in the through aperture 6 of the stator, and a rotor plate 10a coupled or coupleable to the rotor axle. The rotor 10 includes at least one contrasting element 11, carried by the rotor plate 10a, configured to abut against the fluid line 50 and also rotatable about the rotor axis RA. The at least one contrasting element 11 is movable towards and away with respect to the rotor axis RA and the pump race 3 between a released position shown in
On the other hand, the contrasting element 11, when arranged in the operative position, defines a distance with respect to the inner wall of the pump race 3 comprised between 2 mm and 3 mm, in order to compress the fluid line 50 against the pump race.
In an embodiment, the peristaltic pump 1 comprises two or more contrasting elements 11: in particular the contrasting elements 11 may be in a number comprised between two and ten, more in particular between two and six according to design requirements.
Each contrasting element 11 may include at least one roller or shoe 12 configured to contact and squeeze the fluid line 50 against the pump race 3, as shown in
Each contrasting element 11 comprises a lever arm 13 extending in length between a hinged end 13a and a free end 13b, wherein the hinged end 13a is hinged to the rotor plate 10a, and the free end 13b carries the roller or shoe 12. The lever arm 13 is rotatable about the hinged end 13a about a hinge axis HA and with respect to the rotor plate 10a: a rotation of the lever arm 13 about the hinge axis HA determines the passage of the respective contrasting element 11 between the operative position and the released position and vice versa.
In an embodiment wherein the pump comprises two contrasting elements 11, the two contrasting elements 11 are arranged diametrically opposite each other, namely defining a 1800 angle in between. In a further embodiment wherein the pump comprises three or more contrasting elements 11, the contrasting elements 11 may be angularly spaced each other in a substantially evenly manner, in particular wherein the three or more contrasting elements are equally spaced each other.
The lever arm 13 has an extended body and may have an abutment protrusion 14 emerging from the extended body: the abutment protrusion 14 is interposed between the extended body and the base wall 2a of the stator 2. The abutment protrusion 14 may emerge from the extended body of the lever arm 13 towards the base wall 2a of the stator 2, so that the abutment protrusion 14 is the closest portion of the lever arm 13 to the base wall 2a of the stator 2. In other terms, the abutment protrusion 14 reduces a distance between the lever arm 13 and the base wall 2a of the stator 2: the distance between the abutment protrusion 14 and the base wall 2a may be comprised between 1.5 mm and 10 or more mm.
In an embodiment, only one contrasting element 11 of the two or more contrasting elements comprises the abutment protrusion 14 interposed between the extended body and the base wall 2a of the stator 2 and engageable by a releasing member 31 described here after. In a further embodiment, two contrasting elements 11 of the two or more contrasting elements comprise respective abutment protrusions 14 interposed between the extended body and the base wall 2a of the stator 2 and engageable by the releasing member 31. In a still further embodiment, all the contrasting elements 11 of the two or three or more contrasting elements comprise respective abutment protrusions 14 interposed between the extended body and the base wall 2a of the stator 2 and engageable by the releasing member 31.
The peristaltic pump further comprises a thrusting element 20 configured to act, at least when the contrasting elements are in the operative position, in thrust on the contrasting elements 11 in an outwardly direction, wherein the outwardly direction is directed towards the pump race 3 and away from the rotor axis RA. In the embodiment shown in the attached figures, the thrusting element 20 is configured to act in thrust on the contrasting elements 11 both when the contrasting elements are in the operative position and when the contrasting elements are in the released position.
As shown in the embodiment, the pump 1 may comprise one thrusting element 20 active on two or three or more contrasting elements simultaneously. Alternatively, the pump 1 may comprise one thrusting element 20 for each contrasting elements on which the thrusting element 20 is active.
The thrusting element 20 may comprise an elastic element 21, i.e. a spring, a rubber-like element, a compressive spring or a traction spring, acting on the contrasting elements 11 as shown in
Notably, the elastic element is configured to exert, when the pump 1 is in the operative configuration, a force on the contrasting elements 11 such that the latter is able to adequately compress, in particular deform, the fluid line 50 to promote fluid flow. Furthermore, the elastic element is also configured to deform itself to allow the at least one contrasting element 11 to move in the opposite direction, namely from the operative position to the released position.
The elastic element may be a compression spring: in this case the compression spring acts on the lever arm 13 at a thrusting seat 15, wherein this thrusting seat 15 may be interposed between the hinged end 13a and the free end 13b of the lever arm 13, defining a third class lever wherein the compression spring defines the applied force and the fluid line defines the resistance force applied on the free end 13b of the contrasting element 11 through a roller. In this third class lever, the thrusting seat 15 is positioned at a distance with respect to the hinge axis HA of the lever arm 13 lower than a corresponding distance between free end 13b carrying the roller 12 and the hinge axis HA.
Alternatively, the free end 13b carrying the roller 12 may be interposed between the hinged end 13a and the thrusting seat 15, defining a second class lever wherein the compression spring defines the applied force and the fluid line defines the resistance force applied on the free end 13b of the contrasting element 11 through a roller. In this second class lever, the thrusting seat 15 is positioned at a distance with respect to the hinge axis HA of the lever arm 13 higher than a corresponding distance between free end 13b carrying the roller 12 and the hinge axis HA.
Alternatively, the elastic element may be a traction spring acting on a pulling portion of the lever arm 13, so that the hinged end 13a is interposed between the pulling portion and the free end 13b carrying the roller, defining a first class lever.
Thus, according to an embodiment wherein the pump comprises the elastic element 21, namely a spring or a rubber-like element, the elastic element is the member in charge of providing a thrusting force, through the contrasting elements 11, on the fluid line 50: this provides a flexible coupling between the rollers 12 and the fluid line, being the elastic element able to eventually compensate variations in the line thickness, stiffness or presence of impurities. Furthermore, the spring rate or the rubber-like element stiffness is set in order to be able to compress the fluid line 50 adequately and determine a fluid flow.
According to a further embodiment, the elastic element may be replaced by a thrusting cam 22 movable by rotation between a thrusting position and a non-thrusting position. In the thrusting position the thrusting cam 22 abuts against the contrasting elements 11 causing the contrasting elements 11 to move in the operative position, while in the non-thrusting position the thrusting cam 22 allows the contrasting element 11 to move in the released position. In addition, the thrusting cam 22, when arranged in the thrusting position, prevents, in particular does not allow, the contrasting elements 11 to move from the operative position to the released position. Notably, in the operative configuration of the pump 1, the thrusting cam 22 is arranged in the thrusting position, while in the released configuration the thrusting cam 22 is arranged in the non-thrusting position.
The peristaltic pump of the present invention also comprises a releasing system 30 comprising a releasing member 31 borne by the stator 2 and movable between an active position and a rest position with respect to the stator 2. In particular the releasing member 31 is engaged to the stator 2 keeping at least one degree of freedom with respect to the stator 2 to shift between the active position and the rest position, i.e. rotation about an own axis or a translation movement. The releasing member 31 of the releasing system 30 is configured, upon movement from the rest position to the active position, to shift the contrasting elements or one of the contrasting elements from the operative position to the released position.
Notably, the releasing member 31 is coupled to the stator 2 and decoupled from the rotor 10. This means that the releasing member 31 does not rotate with the rotor 10 about the rotor axis RA. According to a specific embodiment, the releasing member 31 has only one degree of freedom with respect to the stator 2, namely either rotation or translation.
In particular, during a working condition of the peristaltic pump 1, namely while the rotor 10 rotates about the rotor axis RA, the releasing member 31 is fixed with respect to the stator.
The released position of the contrasting element 11 makes installation and removal procedures of fluid line easier, as the fluid line is not compressed between the pump race 3 and the rollers 12, and also safer, as the fluid line may be removed or installed without forcing it. Furthermore, during time periods wherein the fluid line 50 is installed and the peristaltic pump 1 is not working, the releasing system 30 allows to arrange the constraining element 11 in the released position in order not to stress or damage the fluid line at the contact point. In addition, as also described after in the present description, releasing the contrasting elements 11 allows to re-establish fluid pressure balance between a delivery tract of the fluid line and a supply tract of the fluid line: in other words, this allows to re-establish fluid pressure balance upstream and downstream the peristaltic pump 1.
According to the present invention, the releasing member 31 is spatially shifted with respect to the rotor axis RA and borne by the stator 2: in particular the releasing member 31 emerges in height from the base wall 2a of the stator between the rotor axis RA and the pump race 3 within the internal volume 5 of the stator 2. This feature combination provides benefits to the releasing system of the pump, as the manufacturing process is easier and cheap, and because the releasing member 31 does not affect the rotation of the rotor during a standard working condition of the peristaltic pump. Indeed, in standard working condition, the releasing member 31 is completely decoupled from the rotor movement, thereby improving safety and reliability of the pump.
The peristaltic pump 1 is configurable at least in an operative configuration and a released configuration. In the operative configuration, the releasing member 31 is arranged in the rest position to allow the at least one contrasting element 11 to be arranged in the operative position, and the contrasting element 11 is thrusted by the thrusting element 20 in the outwardly direction towards the pump race 3. On the contrary, in the released configuration, the releasing member 31 is arranged in the active position engaging the contrasting element 11 and moving the contrasting element 11 in the released position away from the pump race 3. Thus, in the operative configuration, the contrasting elements 11 are able to compress the fluid line to cause fluid flow upon rotation of the rotor 10, while in the released configuration the contrasting element 11 is moved away from the pump race, and thus from the fluid line, to allow removal or installation of the fluid line. Notably, in the operative configuration the rotor 10 is configured to rotate about the rotor axis RA to determine a fluid flow: on the contrary, in the released configuration, rotation of the rotor 10 is prevented, in particular the rotation of the rotor is blocked so that the contrasting elements 11 are fixed in position.
In an embodiment not shown in the attached figures, the releasing member 31 may be a translating member movable by translation, i.e. the releasing member may be a lever movable between the active and the rest position, wherein in the active position the lever abuts against one or more of the contrasting elements 11 to move the latter in the released position. The lever may be moved manually by an operator or automatically by an actuator, for example an electric actuator controlled by a control unit 80.
In a further embodiment, the releasing member 31 is a releasing cam 32 rotatable about a cam axis CA: in
The cam axis CA is spatially shifted with respect to the rotor axis RA: in particular the cam axis CA of the releasing cam 32 is fixed with respect to the stator 2 and the releasing cam 32 is configured to rotate about the cam axis relative to the stator 2. The cam axis CA may be substantially parallel to the rotor axis RA. A distance between the cam axis CA and the rotor axis RA may be comprised between 10 mm and 60 mm. Anyhow, the distance between the cam axis CA and the rotor axis RA is lower than a distance between the rotor axis RA and the internal wall of the pump race.
Upon rotation of the releasing cam 32, the pump 1 may be configured in the operative configuration or in the released configuration. In more detail, when the pump 1 is in the operative configuration, the releasing cam 32 is rotated in the rest position to allow the at least one contrasting element 11 to move in the operative position: the contrasting element 11 is thrusted by the thrusting element 20 in the outwardly direction. On the contrary, when the pump 1 is in the released configuration, the releasing cam 32 is rotated in the active position, wherein the releasing cam 32 engages the contrasting element 11 and moves the contrasting element 11 in the released position away from the pump race 3.
The releasing cam 32 includes a bearing axle 32a rotatable about the cam axis CA, and a cam-shaped top element 32b fixed at an end of to the bearing axle 32a, as shown in
The cam-shaped top element 32b of the releasing cam 32 emerges in height from said base wall 2a of the stator 2 (see
The releasing member 31 is interposed between the rotor axis RA and the pump race 3 with respect to a radial direction normal to the rotor axis RA. In particular the releasing cam 32, and more in particular the cam axis CA of the releasing cam 32, is interposed between the rotor axis RA and the pump race 3 with respect to a radial direction normal to the rotor axis RA. In addition, the releasing member 31 may be closer to the pump race 3 than to the rotor axis RA.
According to an embodiment, when the peristaltic pump 1 comprises two contrasting elements 11, the releasing member 31, namely the releasing cam 32 or the lever, is configured to engage only one contrasting element at a time of the two or more contrasting elements 11. In other words, the releasing member 31 is configured to act on one single contrasting element 11 at a time, in particular on the contrasting element 11 positioned in the operative arc of the stator 2. The other contrasting element 11 is not engaged by the releasing member and positioned in the non-operative tract of the stator 2, as the two contrasting elements are diametrically opposite each other.
Alternatively, the peristaltic pump 1 may comprise three or more contrasting elements 11: in this case the releasing member 31 is configured to engage either one contrasting element at a time of the three contrasting elements 11, or two contrasting elements at a time of the three contrasting elements 11.
As a general rule, the releasing member 31 may be configured to act only on the contrasting elements 11 which are positioned in the operative arc of the stator 2: indeed, the other contrasting element positioned in the non-operative arc of the stator does not cooperate with the fluid line, making a retraction of these contrasting elements not necessary. In other terms, given at least one first contrasting element positioned in the operative angular arch, this at least one first contrasting element is engageable by the releasing member 31. On the contrary, given at least one second contrasting element positioned in the non-operative angular arch, the at least one second contrasting element is not engageable by the releasing member 31. Thus, the releasing member 31, when passing from the rest position to the active position, is configured to engage the at least one first contrasting element to move the latter in the released position: on the contrary, the releasing member 31, when passing from the rest position to the active position, is configured not to engage the at least one second contrasting element.
In an embodiment according to the preceding description, when switching between the operative configuration and the released configuration, the rotor 10 is arranged in a predefined angular unlocking position: the predefined angular unlocking position is defined as a position wherein at least one of the contrasting elements 11 is engageable by the releasing member 31 to switch from the operative position to the released position and vice versa. More specifically, when the rotor is in the predefined angular unlocking position, only one contrasting element 11 between the two or more contrasting elements 11 is engageable by the releasing member 31.
Notably, when the rotor is in the predefined angular unlocking position, the releasing member 31 is configured to engage all the contrasting elements 11 positioned in the operative arc to move them between the released position and the operative position, while the contrasting elements in the non-operative arc may be not engageable by the releasing member 31.
In the predefined angular unlocking position, the cam-shaped lateral abutment wall 32c of the releasing cam 32 faces the abutment protrusion 14 of the lever arm 13 of one respective contrasting element 11. In particular, the releasing cam 32, when the rotor is in the predefined angular unlocking position, is interposed between the abutment protrusion 14 of the lever arm 13 and the pump race 3 with respect to a radial direction, in particular with respect to a direction normal to the rotor axis RA.
The peristaltic pump 1 may also comprise a drive motor, such as an electric motor, connected to the rotor 10 and configured to cause rotation of the rotor about the rotor axis RA and promote fluid flow within the fluid line 50. Furthermore, a position sensor 70 may be provided and configured to emit a signal representative of an angular position of the rotor 10 with respect to the stator 2. In particular the position sensor 70 of the rotor is a Hall sensor configured to detect the position of a roller or shoe 12 or a passage of a roller or shoe while the rotor 10 rotates.
In addition, an actuator, i.e. an electric actuator or motor, may be provided and connected to the releasing member 31 and configured to move the releasing member between the active position and the rest position. In particular, in case the releasing cam 32 is provided, the actuator is configured to rotate the releasing cam 32 between the active position and the rest position. Furthermore, a position sensor 71 may be provided and configured to emit a signal representative of the active position or the rest position of the releasing member 31.
The peristaltic pump may comprise a control unit 80 connected to at least one between the drive member 40, the position sensor 70 of the rotor 10, the actuator of the releasing member 31 and the position sensor of the releasing member 31.
When the control unit is connected at least to the drive member 40 and the position sensor 70 of the rotor 10, the control unit 80 is configured to receive the signal emitted by the position sensor 70 of the rotor 10, and to determine an angular position of the rotor with respect to the stator 2.
Analogously, when the control unit is connected at least to the actuator of the releasing member 31 and the corresponding position sensor 71 of the releasing member 31, the control unit 80 is configured to receive the signal emitted by the position sensor of the releasing member 31, and selectively determine whether the releasing member is in the active position or in the rest position.
The control unit may be configured to switch the peristaltic pump 1 from the operative configuration to the released configuration by performing at least the following steps:
and wherein the control unit 80 is configured to switch the peristaltic pump 1 from the released configuration to the operative configuration by performing at least the following steps:
The control unit may be also configured to perform a substituting procedure to replace a fluid line 50 in the peristaltic pump 1 by switching the pump from the operative configuration to the released configuration, removing the old fluid line, installing a new fluid line, and subsequently switching the pump from the released configuration to the operative configuration. In particular the substituting procedure comprises at least the steps of:
The control unit 80 may also be configured to perform a releasing procedure and an installing procedure, wherein the releasing procedure is configured to remove the fluid line from the peristaltic pump 1, and the installing procedure is configured to install the fluid line in the peristaltic pump 1. Combination of the releasing procedure with the installing procedure results in the substituting procedure.
The releasing procedure comprises at least the steps of:
The setting procedure comprises at least the steps of:
Notably, the step of arresting or rotating the rotor 10, in the setting, releasing and/or substituting procedure, may comprise the step of commanding the drive motor 60 to position the rotor 10 at the predefined angular unlocking position.
As already mentioned in description, the peristaltic pump of the present invention may allow to balance fluid pressures downstream and upstream the peristaltic pump 1 or periodically lower a differential pressure between downstream and upstream sections of the fluid line with respect to the peristaltic pump 1.
A contrasting element 11 in the operative position abuts against the fluid line at a contact point causing the fluid line to be compressed, thereby limiting or inhibiting fluid communication across the contact point between fluid located upstream the pump and fluid located downstream the pump. Shifting the contrasting element 11 from its operative position to released position allows the fluid line 50 to re-expand at contact point, causing the fluid located upstream the pump 1 to be in fluid communication with the fluid located downstream the pump 1, thereby eventually rebalancing a differential pressure.
The control unit 80 is configured to perform a pressure balancing procedure to re-balance fluid pressures across the pump, wherein the pressure balancing procedure comprises switching the pump from the operative configuration to the released configuration. In particular the balancing procedure may comprise the steps of:
Furthermore, the control unit 80 may be configured to:
According to an embodiment, the balancing procedure is performed during an extracorporeal blood treatment, in particular wherein the fluid in the fluid line 50 is blood.
As already mentioned in the description, a prolonged compression of one roller 12 on the fluid line during a period of inactivity of the pump 1, namely during a period wherein the rotor 10 does not rotate, may lead to damage the fluid line at the contact point with the roller. For example, a prolonged compression may lead to plastic deformation of the fluid line.
In order to avoid this issue, the pump 1 of the present invention allows to retract the roller during inactivity periods of the pump 1, so that no compression or a reduced compression is applied on the fluid line by the roller. On this regard, the control unit 80 is configured to perform a inactivity procedure to prevent damage to the fluid line 50 during prolonged inactivity periods of the pump 1. The inactivity procedure comprises switching the pump from the operative configuration to the released configuration. In particular the inactivity procedure comprises the steps of:
During the prolonged inactivity periods of the pump 1, the fluid line 50 is mounted on the pump 1 interposed between the contrasting elements 11 and the pump race 3.
The inactivity procedure may be triggered by an operator through a user interface, such as a graphical user interface or a button, operatively connected to the control unit 80. Alternatively, the control unit may be configured to:
The threshold period may be received as input by a user by a user interface or may be a predefined value. The inactivity time period threshold may be comprised between 2 minutes and 1 hour, in particular between 5 minutes and 30 minutes.
The control unit may be also configured to perform safety procedures aimed to prevent damages to the pump and increase reliability of the pump. According to this aim, the control unit 80 may be configured to:
Furthermore, the control unit 80 may be configured to:
The step of preventing rotation of the drive motor 60 may be performed by the control unit by preventing the drive motor 60 to be supplied by an electrical current.
As a general, a rotation of the rotor 10, when the pump 1 is in the released configuration, is prevented, in particular blocked. On the other hand, when the pump 1 is in the operative configuration, a rotation of the rotor 10 is allowed.
The present disclosure is also directed to methods performed by the peristatic pump 1 according to the preceding description and to the attached claims or aspects.
A method 1000, shown in the flow chart of
The method to switch the peristaltic pump 1 from the released configuration to the operative configuration comprises at least:
In addition, the method may comprise:
Notably, the step of switching the pump from the operative configuration to the released configuration causes balancing of fluid pressures across the pump, in particular wherein a fluid differential pressure between upstream and downstream tracts of the fluid line during an operative configuration is balanced. In particular the differential pressure is reduced or reset to zero when the pump is arranged in the released configuration as the fluid upstream the pump is in fluid communication with the fluid downstream the pump.
The method may also comprise an inactivity procedure to prevent damages to a fluid line 50 installed on the pump 1 during a prolonged period of inactivity of the pump 1: the inactivity procedure comprises a step of switching the pump 1 from the operative configuration to the released configuration or keeping the pump in the released configuration. This allows to remove compression provided by the roller 12 on the fluid line when the contrasting element 11 is in the operative position, namely when the roller squeezes the fluid line.
Furthermore, the inactivity procedure may comprise:
The inactivity time period threshold may be comprised between 2 minutes and 1 hour, in particular between 5 minutes and 30 minutes.
A method for removing a fluid line 50 in a peristaltic pump 1 may also be provided, wherein this method comprises a releasing procedure to switch the peristaltic pump 1 from the operative configuration to the released configuration, the releasing procedure comprising at least the following steps:
A method for installing a fluid line 50 in a peristaltic pump 1 is provided, the setting procedure comprising at least the following steps:
A method for replacing a flud line 50 is a peristaltic pump 1 may be also provided, wherein the method comprises a substituting procedure including the steps of:
A method for preventing damage to a fluid line 50 during prolonged inactivity periods of a peristaltic pump 1 may be provided, wherein this method comprises an inactivity procedure including at least the steps of:
A method for balancing fluid pressures across a peristaltic pump 1 may be also provide, wherein the method comprises a pressure balancing procedure including at least the steps of:
The balancing procedure of the previous method may also comprise the steps of:
Number | Date | Country | Kind |
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102021000007358 | Mar 2021 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/056101 | 3/9/2022 | WO |