The present disclosure relates generally to peristaltic pumps. More particularly, the present disclosure relates to peristaltic pumps with improved tubing installation and methods of installing tubing into peristaltic pumps.
A peristaltic roller pump typically has rollers. The rollers can be spaced apart and mounted on a rotating carrier that moves the rollers in a circle. A length of flexible tubing can be placed between the rollers and a semi-circular wall. In medical applications, the tubing can be a relatively soft and pliable rubber tubing. For relatively high pressure industrial applications, however, the tubing can be exceedingly durable and rigid, albeit flexible under the high pressure of the rollers.
In use, the rollers can rotate in a circular movement and compress the tubing against the wall, squeezing the fluid through the tubing ahead of the rollers. The rollers can be configured to almost completely occlude the tubing, and operate essentially as a positive displacement pump, each passage of a roller through the semicircle pumps volume of the fluid contained in the tubing segment between the rollers.
As a positive displacement pump, relatively high positive pressures (e.g., 125 psi) or low positive pressures (e.g., 10 psi or less) can be generated at the pump outlet. Peristaltic roller pumps are typically driven by a constant speed motor that draws fluid at a substantially constant rate. Over time, the pressures at the pump outlet can wear on the tubing.
When tubing is replaced, the placement of the tubing underneath the rollers of the pump can be a very difficult task, especially in industrial applications. Typically, a user may attempt to replace the tubing by connecting one end of the tubing to one of the inlet or outlet ends of the pump and then forcibly bending the tubing around the rollers of the pump. This task is extremely difficult considering the narrow spacing between the rollers and the pump wall.
There have been attempts to adjust the spacing between the rollers and the pump wall. However, such attempts include parts that move and rattle in operation, making them usable only for relatively low pressure applications.
In various implementations, a peristaltic pump is provided. The peristaltic pump can include a chassis and a chassis retaining portion forming a cavity. The peristaltic pump can also include a rotor, a cover, and a linkage. The rotor can be disposed within the cavity such that tubing can be held between the rotor and the chassis and/or the chassis retaining portion. The linkage can couple the cover to the chassis and can comprise an arm. When opening the cover, the arm can pivot such that the chassis moves away from the chassis retaining portion to widen the cavity. When closing the cover, the arm can pivot such that the chassis moves toward the chassis retaining portion. When closed, a stop can restrict further movement of a corresponding member toward the chassis retaining portion.
In some pumps, when closed, the corresponding member can be an end of the arm, and the end of the arm can be within 2 mm of the stop. In some pumps, when closed, each end of the arm can be within 1 mm of a first and second stop respectively. In some pumps, when closed, each end of the arm can contact the first and second stop respectively. In some pumps, when closed, the stop can restrict further movement of the corresponding member away from the chassis retaining portion.
In some implementations, the linkage can comprise a first pivot secured relative to the chassis and a second pivot secured relative to the cover. When opening and closing the cover, the cover can pivot about the second pivot, causing the arm to pivot about the first pivot. In some instances, the arm can comprise a first end and a second end, and the first end of the arm can be positioned at the first pivot. In some instances, when opening the cover, the cover can be configured to contact the second end of the arm to cause the arm to pivot about the first pivot.
In some pumps, the stop can be formed by an end of a groove, and the arm can be disposed within the groove. In some instances, the groove can be disposed in the chassis. In some instances, the arm can comprise a first end and a second end, and the first end of the arm can be disposed in a first groove and the second end of the arm can be disposed in a second groove. In some instances, the arm can comprise a first arm on a first side of the chassis and a second arm on a second side opposite the first side of the chassis.
In some implementations, the stop and corresponding member can comprise male or female connectors between the chassis and the chassis retaining portion. In some implementations, the stop and corresponding member can comprise male and female connectors between the cover and the chassis and/or chassis retaining portion.
In some implementations, the pump can comprise a lock configured to couple the cover and the chassis retaining portion. In some pumps, the rotor can be removable. In some instances, the pump can include a clip configured to couple the rotor and the chassis retaining portion to hold the rotor in place.
In various implementations, a method of installing tubing into a peristaltic pump is provided. The method can include providing the peristaltic pump. The peristaltic pump can comprise a chassis and a chassis retaining portion forming a cavity. The pump can also include a rotor, a cover, and a linkage. The rotor can be disposed within the cavity. The linkage can couple the cover to the chassis and can comprise an arm. The method can further comprise opening the cover, placing the tubing within the cavity, and closing the cover. Opening the cover can cause the arm to pivot such that the chassis can move away from the chassis retaining portion to widen the cavity. Closing the cover can cause the arm to pivot such that the chassis can move toward the chassis retaining portion. Closing the cover can also restrict further movement toward the chassis retaining portion.
In some methods, the closing step can comprise closing the cover so that when closed, an end of the arm can be within 2 mm of a stop. In some methods, the closing step can comprise closing the cover so that when closed, each end of the arm can be within 1 mm of a first and second stop respectively. In some methods, the closing step can comprise closing the cover so that when closed, each end of the arm can contact the first and second stop respectively.
In some instances, the method can comprise connecting male and female connectors between the chassis and the chassis retaining portion. In some instances, the method can comprise connecting male and female connectors between the cover and the chassis and/or chassis retaining portion.
In some implementations, the method can comprise locking the cover to the chassis retaining portion. In some implementations, the method can comprise placing a rotor within the cavity prior to closing the cover. In some implementations, the method can comprise placing a clip to hold the rotor in place.
The features disclosed herein are described below with reference to the drawings of some implementations. The illustrated implementations are intended to illustrate, but not to limit the inventions. The drawings contain the following figures:
While the present description sets forth specific details of various implementations, it will be appreciated that the description is illustrative only and should not be construed in any way as limiting. Furthermore, various applications of such implementations and modifications thereto, which may occur to those who are skilled in the art, are also encompassed by the general concepts described herein.
The tubing assembly 206 can comprise a tube or tubing 240 having connectors 242, 246 that are disposed at the opposing ends of the tube 240. It is contemplated that the connectors 242, 246 may be modified and even omitted in some implementations. The rotor 204 can comprise a plurality of rollers that compress a tube of the tubing assembly within the pump head in order to force fluid through the tube. The rotor can rotate in a clockwise or counterclockwise direction. As will be appreciated, fluid in the tube can be urged within the tube along the direction of travel of the rollers.
As shown in
As shown in
In use, a pump such as a pharmaceutical peristaltic pump may operate such that the ends of the tube are subjected to low pressures. As another example, a pump such as an industrial peristaltic pump may operate such that the ends of the tube are subjected to high pressures. Additionally, such pumps can also be employed in pumping toxic chemicals. In some implementations, an axle support portion 230 can provide support to an axle of the rotor 204.
To install the tubing assembly, one usually removes the fasteners 250 (e.g., screws) with a tool (e.g., screwdriver) to open the cover 208 and axle support portion 230 to expose the tubing assembly. In prior art peristaltic pumps, the rotor can move up to about 125 rpm (at high pressure if turned “on”) or not at all (if turned “off”). However, in order to replace the tubing assembly, one threads the tubing under the rollers of the rotor. Typically, this is attempted in the “off” mode, when the rotor is not moving at all, and the threading of the tubing is extremely difficult. In some instances, an operator finds that although tubing replacement is easier if the rotor is moving in the “on” mode, serious injury can occur with the rotor moving, e.g., at about 125 rpm.
Various implementations described herein include peristaltic pumps and/or methods that can improve the installation of the tubing within a pump head. The peristaltic pump heads desirably can be opened in the off mode to provide quick and easy access to the tubing and/or cavity without tools, and desirably can be closed to provide a secure and robust design usable in not only low pressure applications (e.g., pharmaceutical), but also high pressure applications (e.g., industrial).
The pump head 301 can move from an open to a closed position (e.g., back to the position shown in
With reference back to
When the pump head 301 is opened, the tubing (e.g., tube 240 in
With reference to
In various implementations, the pump head 301 can provide a robust and sturdy design that reduces the amount of moving parts and rattling during operation, which is advantageous in high pressure applications and also for maintaining a known pressure on the tubing. As an example, when closed, further movement can be restricted and/or prevented toward the chassis retaining portion 302b. In some implementations, a stop can restrict and/or prevent further movement of a corresponding member toward the chassis retaining portion 302b. The corresponding member can be an end 310a of the arm 310 (e.g., as shown in
In various implementations, when closed, further movement can be restricted and/or prevented away from the chassis retaining portion 302b. For example, as shown in
Additionally or alternatively, the stop and corresponding member can include one or more male 302c and one or more female 302d connectors (e.g., as described with respect to
As shown in
The materials of the components (e.g., the chassis 302a, chassis retaining portion 302b, rotor/rollers 304, tubing, cover 308, linkage 309, clip 330, and/or lock 335, etc.) described herein can be made of any material known in the art or yet to be developed. For example, one or more of the components can be made of a metal, ceramic, polymer, or any combination of materials thereof.
As describe herein, various pumps can allow improved tubing installation into a peristaltic pump.
In some methods, the closing step shown in block 1040 can include closing the cover so that when closed, an end of the arm can be within 2 mm, 1 mm, or even contact a stop. In some methods, when closing the cover, the method 1000 can include restricting further movement away from the chassis retaining portion. For example, when closed, each end of the arm can be within 2 mm, 1 mm, or even contact a first and second stop respectively.
Additionally or alternatively, the method 1000 can include connecting male and female connectors between the chassis and the chassis retaining portion. Additionally or alternatively, the method 1000 can include connecting male and female connectors between the cover and the chassis and/or chassis retaining portion.
In some implementations, the method 1000 can include placing a rotor within the cavity prior to closing the cover. The method can also include placing a clip to hold the rotor in place. The method 1000 can also include locking the cover to the chassis retaining portion.
Although these inventions have been disclosed in the context of certain preferred embodiments and examples, it will be understood by those skilled in the art that the present inventions extend beyond the specifically disclosed embodiments to other alternative embodiments and/or uses of the inventions and obvious modifications and equivalents thereof. In addition, while several variations of the inventions have been shown and described in detail, other modifications, which are within the scope of these inventions, will be readily apparent to those of skill in the art based upon this disclosure. It is also contemplated that various combination or sub-combinations of the specific features and aspects of the embodiments may be made and still fall within the scope of the inventions. It should be understood that various features and aspects of the disclosed embodiments can be combined with or substituted for one another in order to form varying modes of the disclosed inventions. Thus, it is intended that the scope of at least some of the present inventions herein disclosed should not be limited by the particular disclosed embodiments described above.
This application is a continuation of U.S. patent application Ser. No. 17/233,163, filed Apr. 16, 2021, and entitled “PERISTALTIC PUMP WITH SLIDING CHASSIS CONNECTED TO COVER,” which claims priority to U.S. Provisional Application No. 63/012,719, filed Apr. 20, 2020, and entitled “PERISTALTIC PUMP.” The disclosure of each application cited in this paragraph is hereby incorporated by reference in its entirety.
Number | Name | Date | Kind |
---|---|---|---|
4256442 | Lamadrid | Mar 1981 | A |
4362118 | Koch, Jr | Dec 1982 | A |
4518327 | Hackman | May 1985 | A |
5082429 | Soderquist et al. | Jan 1992 | A |
5928177 | Brugger et al. | Jul 1999 | A |
6203296 | Ray et al. | Mar 2001 | B1 |
7001153 | McDowell et al. | Feb 2006 | B2 |
7284964 | McDowell et al. | Oct 2007 | B2 |
7478999 | Limoges | Jan 2009 | B2 |
7980835 | LaBanco et al. | Jul 2011 | B2 |
8052399 | Stemple et al. | Nov 2011 | B2 |
8215931 | McDowell et al. | Jul 2012 | B2 |
8418364 | McDowell et al. | Apr 2013 | B2 |
8639363 | Gledhill, III et al. | Jan 2014 | B2 |
9374024 | Nguyen et al. | Jun 2016 | B2 |
9389109 | Gledhill, III et al. | Jul 2016 | B2 |
9777720 | Gledhill, III et al. | Oct 2017 | B2 |
9828984 | Gledhill, III et al. | Nov 2017 | B2 |
9909579 | Gledhill, III et al. | Mar 2018 | B2 |
9996089 | Gledhill, III et al. | Jun 2018 | B2 |
10330094 | Gledhill, III et al. | Jun 2019 | B2 |
10948320 | Gledhill, III et al. | Mar 2021 | B2 |
11131300 | Gledhill, III et al. | Sep 2021 | B2 |
11150118 | Gledhill, III et al. | Oct 2021 | B2 |
11221004 | Gledhill, III et al. | Jan 2022 | B2 |
11261857 | Gledhill, III et al. | Mar 2022 | B2 |
D959238 | Nguyen et al. | Aug 2022 | S |
11402248 | Gledhill, III et al. | Aug 2022 | B2 |
11485653 | Gledhill, III et al. | Nov 2022 | B2 |
11578716 | Gledhill, III et al. | Feb 2023 | B2 |
11639863 | Nguyen et al. | May 2023 | B2 |
11703362 | Nguyen et al. | Jul 2023 | B2 |
11754065 | Nguyen et al. | Sep 2023 | B2 |
20050069436 | Shibasaki | Mar 2005 | A1 |
20050254978 | Huber | Nov 2005 | A1 |
20070140880 | Fulmer | Jun 2007 | A1 |
20090129944 | Stemple | May 2009 | A1 |
20100005655 | Nguyen | Jan 2010 | A1 |
20100224547 | Fujii | Sep 2010 | A1 |
20110004161 | Ito | Jan 2011 | A1 |
20110180172 | Gledhill, III et al. | Jul 2011 | A1 |
20110300010 | Jarnagin et al. | Dec 2011 | A1 |
20130115120 | Jarnagin | May 2013 | A1 |
20150211509 | Gledhill, III et al. | Jul 2015 | A1 |
20180003169 | Van Stell | Jan 2018 | A1 |
20180291886 | Gledhill, III et al. | Oct 2018 | A1 |
20180298891 | Gledhill, III et al. | Oct 2018 | A1 |
20200025190 | Van Stell | Jan 2020 | A1 |
20210054963 | Nguyen et al. | Feb 2021 | A1 |
20210064735 | Gledhill, III et al. | Mar 2021 | A1 |
20210348602 | Nguyen et al. | Nov 2021 | A1 |
20220099083 | Gledhill, III et al. | Mar 2022 | A1 |
20220276082 | Gledhill, III et al. | Sep 2022 | A1 |
20220316463 | Gledhill, III et al. | Oct 2022 | A1 |
Number | Date | Country |
---|---|---|
1 518 572 | Mar 2005 | EP |
3 483 440 | May 2019 | EP |
2538556 | Nov 2016 | GB |
2019-210926 | Dec 2019 | JP |
WO 2019012106 | Jan 2019 | WO |
Number | Date | Country | |
---|---|---|---|
20240003343 A1 | Jan 2024 | US |
Number | Date | Country | |
---|---|---|---|
63012719 | Apr 2020 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 17233163 | Apr 2021 | US |
Child | 18354275 | US |