This application is based on and claims priority to Japanese Patent Application No. 2022-107985, filed on Jul. 4, 2022, the entire contents of which are incorporated herein by reference.
The disclosure herein relates to a permanent field magnet for a linear motor.
For example, a technique by which the surfaces of permanent magnets included in a permanent field magnet for a linear motor are covered by a soft magnetic material so as to suppress magnetization is known (see Patent Document 1 to 4).
However, permanent field magnets described in Patent Documents 1 to 4 do not have saliency and thus cannot utilize a reluctance force.
It is desirable to provide a technique by which demagnetization of a permanent field magnet having saliency can be suppressed.
According to one embodiment of the present disclosure, a permanent field magnet for a linear motor is provided. The permanent field magnet includes a plurality of permanent magnets arranged along a moving path of a mover; a first member that includes a soft magnetic material and is disposed between and in contact with mutually adjacent ones of the plurality of permanent magnets; and a suppressing portion configured to suppress application of a magnetic field from an armature to each of the permanent magnets.
According to another embodiment of the present disclosure, the linear motor including the above-described permanent field magnet and the armature is provided.
Other objects and further features of the present invention will be apparent from the following detailed description when read in conjunction with the accompanying drawings, in which:
According to an embodiment of the present disclosure, demagnetization of a permanent field magnet having saliency can be suppressed.
In the following, embodiments of the present disclosure will be described with reference to the accompanying drawings.
An overview of a linear motor 100 according an embodiment will be described with reference to
In the following description, an orthogonal coordinate system defined by the X-axis, the Y-axis, and the Z-axis in the drawings may be used. Further, a positive X-axis direction and a negative X-axis direction may be collectively referred to as an X-axis direction. A positive Y-axis direction and a negative Y-axis direction may be collectively referred to as a Y-axis direction. A positive Z-axis direction and a negative Z-axis direction may be collectively referred to as a Z-axis direction.
Note that, in
The linear motor 100 according to the present embodiment may be incorporated into any of opening/closing mechanisms of various sliding doors, such as railway vehicle doors and platform doors of railway stations. The linear motor 100 according to the present embodiment may be mounted, for example, in a machine tool such as a semiconductor manufacturing apparatus or a machining center.
As illustrated in
The armature 10 is disposed to face a field magnet section 20A and a field magnet section in the Z-axis direction via predetermined gaps (also referred to as “air gaps”) AG. In this example, the armature 10 is a mover. The armature is supported so as to be movable in the X-axis direction by, for example, a support mechanism such as a slide rail or a linear guide. Therefore, the armature 10 can move in the X-axis direction by a force magnetically acting between the armature 10 and the field magnet 20. The armature 10 includes the core (also referred to as an “iron core”) 11, a coil (also referred to as a “winding”) 12, and a holding section 13.
The core 11 functions as a magnetic path of a magnetic field generated by the armature current of the coil 12 and a magnetic field from the permanent magnet 21 of the field magnet 20. The core 11 is formed of a soft magnetic material. The soft magnetic material used for the core 11 is, for example, an iron-based material such as cast iron or structural steel. The soft magnetic material used for the core 11 may be a functional material such as an electromagnetic steel plate or a magnetic powder core. In this example, a plurality of (12) cores 11 are provided, and the number of the cores 11 are the same as the number of coils 12.
For example, as illustrated in
When the armature current flows through each of the coils 12, thrust is generated in the mover (armature 10) by the interaction with a magnetic field generated from each of the magnet sections 20A and 20B. The coils 12 are formed by winding conductive wires around the cores 11.
In this example, the plurality of (12) coils 12 are provided. The plurality of coils 12 are arranged in the X-axis direction. For example, three-phase alternating current (AC) power of U-phase, V-phase, and W-phase is supplied to the plurality of coils 12. Specifically, in
An insulating section (not illustrated) is provided between each of the cores 11 and a corresponding coil 12 (conductive wire) so as to ensure mutual insulation. The insulating section is, for example, an insulating member that ensures insulation between each of the cores 11 and the corresponding coil 12, such as insulating paper, an insulator, a bobbin, or an insulating coating on the surface of each of the cores 11. The insulating coating of each of the cores 11 is, for example, insulation powder coating. The insulating section may be an insulation film coated on the conductive wire of the corresponding coil 12.
The number of coils 12 may be 11 or less or may be 13 or more.
The holding section 13 integrally holds the plurality of cores 11 and the plurality of coils 12. The holding section 13 is formed of a mold resin, and both ends of each of the cores 11 in the axial direction (in the Z-axis direction) are held so as to be exposed from the holding section 13.
The field magnet 20 generates a magnetic field acting on the armature 10. In this example, the field magnet 20 is a stator. As illustrated in
The field magnet 20 includes the field magnet sections 20A and 20B.
The field magnet sections 20A and 20B extend in the X-axis direction substantially parallel to each other. The term “substantially” is intended to tolerate a manufacturing error and the like and is used in the same meaning in the following. A predetermined space is provided between the field magnet sections 20A and 20B in the Z-axis direction, and the space is set to be greater than the dimension of the armature 10 in the Z-axis direction to some extent. For example, the space between the field magnet sections 20A and 20B corresponds to an amount calculated by adding the movable amount of the support mechanism (e.g., the slide rail or the linear guide) of the armature 10 in the Z-axis direction and a predetermined margin to the dimension of the armature 10 in the Z-axis direction. Accordingly, the armature 10, which serves as the mover, can move in the X-axis direction without contacting the field magnet sections 20A and 20B.
The field magnet section 20A and the field magnet section 20B are disposed to face the positive Z-axis side and the negative Z-axis side of the armature 10, respectively. Each of the field magnet sections 20A and 20B generates magnetic flux linked with the plurality of coils 12 of the armature 10.
Each of the field magnet sections 20A and 20B includes a plurality of permanent magnets 21, a back yoke 22, and a soft magnetic member 23.
The plurality of permanent magnets 21 are arranged in the X-axis direction so as to face the armature 10 in the Z-axis direction. For example, as illustrated in
The field magnet section 20A and the field magnet section 20B are configured such that the magnetic specifications (e.g., the shape, the dimensions, the residual magnetic flux density, and the like) and the arrangement specifications (e.g., the arrangement positions of the permanent magnets 21 in the X-axis direction, a manner of arrangement including the presence or absence of the Halbach array, and the like) of the permanent magnets 21 are substantially the same. Accordingly, the field magnet section 20A and the field magnet section 20B can generate substantially symmetrical magnetic fields in the space between the field magnet section and the field magnet section 20B, which face each other in the Z-axis direction.
The back yoke 22 is disposed adjacent to the end surfaces of the permanent magnets 21 opposite to the end surfaces facing the armature 10 in the Z-axis direction. The back yoke 22 functions as a magnetic path between mutually adjacent permanent magnets 21. The back yoke 22 is formed of a soft magnetic material. The soft magnetic material used for the back yoke 22 is, for example, an iron-based material such as cast iron or structural steel. The soft magnetic material used for the back yoke 22 may be a functional material such as an electromagnetic steel plate or a magnetic powder core.
The soft magnetic member 23 is formed of a soft magnetic material, and is disposed between and in contact with mutually adjacent permanent magnets 21 in the X-axis direction. For example, the soft magnetic material is an iron-based material such as cast iron or structural steel. The soft magnetic material may be a functional material such as an electromagnetic steel plate or a magnetic powder core. For example, as illustrated in
Next, a first example of the field magnet according to the present embodiment will be described with reference to
Note that, in
As illustrated in
For example, as illustrated in
Conversely, in the first example, demagnetization of the permanent magnets 21 can be suppressed by providing a chamfered portion 21A obtained by chamfering a portion corresponding to the corner portion 21cA. Further, the portion of each of the permanent magnets 21, corresponding to the corner portion 21cA, corresponds to a harmonic component of a magnetic flux density waveform of the field magnet 20 (field magnet sections 20A and 20B) in the X-axis direction. Therefore, even if each of the permanent magnets 21 is provided with the chamfered portion 21A obtained by chamfering the portion corresponding to the corner portion 21cA, the influence on the thrust of the linear motor 100 can be suppressed. That is, in this example, demagnetization of the permanent magnets 21 can be suppressed while the influence on the thrust of the linear motor 100 can be suppressed.
Further, the harmonic component of the magnetic flux density waveform of the field magnet (field magnet sections 20A and 20B) in the X-axis direction can be suppressed by providing each of the permanent magnets 21 with the chamfered portion 21A obtained by chamfering the portion corresponding to the corner portion 21cA. As a result, cogging of the linear motor 100 can be suppressed.
Next, a second example of the field magnet 20 according to the present embodiment will be described with reference to
In the following, parts different from the above-described first example will be mainly described, and the description of the same or corresponding parts as the first example may be simplified or omitted.
Note that, in
As illustrated in
Unlike the above-described first example, the soft magnetic member 23 is formed in contact with chamfered portions 21A of two adjacent permanent magnets 21. Specifically, the soft magnetic member 23 is formed such that each end surface in the X-axis direction of the soft magnetic member 23 extends to an area where a corner portion of an adjacent permanent magnet 21 is chamfered, and contacts a chamfered portion 21A of the adjacent permanent magnet 21. Accordingly, the magnetic flux of the armature 10 can be more readily concentrated in the soft magnetic member 23 by the effect of the extended portion of the soft magnetic member 23, thereby improving the reluctance force. Therefore, the thrust of the linear motor 100 can be improved.
Next, a third example of the field magnet 20 according to the present embodiment will be described with reference to
In the following, parts different from the first example and the second example described above will be mainly described, and the description of the same or corresponding parts as the first example and the second example described above may be simplified or omitted.
Note that, in
In this example, similar to the first example and the second example described above, chamfered portions 21A are provided at both ends in the X-axis direction of the end surface, facing the armature 10 in the Z-axis direction, of each of the permanent magnets 21.
Similar to the above-described second example, the soft magnetic member 23 is formed in contact with chamfered portions 21A of mutually adjacent permanent magnets 21.
Further, in this example, unlike the first example and the second example described above, the soft magnetic member 23 has a groove 23A.
The groove 23A is provided so as to extend across the end surface, facing the armature 10 in the Z-axis direction, of the soft magnetic member 23 in a direction (the Y-axis direction, for example) intersecting the X-axis direction. Accordingly, the groove 23A can be interposed between the chamfered portions 21A of the mutually adjacent permanent magnets 21 having magnetic poles of different polarities. Therefore, a decrease in the thrust of the linear motor 100 due to a short circuit of magnetic flux between the chamfered portions 21A of the mutually adjacent permanent magnets 21 having magnetic poles of different polarities can be suppressed.
The specifications such as the shape and the dimensions of the groove 23A are determined based on computer simulations, for example. Specifically, the dimension (width) in the X-axis direction and the dimension (depth) in the Z-axis direction of the groove 23A may be determined by computer simulations such as electromagnetic field analysis. In such a case, for example, the dimension (width) in the X-axis direction and the dimension (depth) in the Z-axis direction of the groove 23A are determined such that the amplitude of the fundamental wave of a magnetic flux density waveform on the end surface in the Z-axis direction of each of the permanent magnets 21 is maximized.
Next, a fourth example of the field magnet according to the present embodiment will be described with reference to
In the following, parts different from the first example to the third example described above will be mainly described, and the description of the same or corresponding parts as the first example to the third example described above may be simplified or omitted.
Note that, in
In this example, unlike the first example to the third example described above, a soft magnetic member 24 is provided.
The soft magnetic member 24 is formed of a soft magnetic material, and is provided so as to cover the surfaces, facing the armature 10 in the Z-axis direction, of the permanent magnets 21 and the soft magnetic member 23. For example, the soft magnetic material is an iron-based material such as cast iron or structural steel. The soft magnetic material may be a functional material such as an electromagnetic steel plate or a magnetic powder core. Accordingly, most of the magnetic flux of the armature 10 can pass through the soft magnetic member 24 and the soft magnetic member 23 without being directly applied to the permanent magnets 21. Therefore, demagnetization of the permanent magnets 21 can be suppressed.
The soft magnetic member 24 may have a flat plate shape having a relatively small dimension in the Z-axis dimension and extending in the X-axis direction and the Y-axis direction. For example, the dimension (thickness) in the Z-axis direction of the soft magnetic member 24 is smaller than the dimensions in the Z-axis direction of the permanent magnets 21 and the back yoke 22. The thickness in the Z-axis direction of the soft magnetic member 24 may be smaller than the dimensions in the Z-axis direction of the permanent magnets 21 and the back yoke 22 and greater than the dimension in the Z-axis direction of the air gaps AG between the armature 10 and the field magnet sections 20A and 20B. The thickness in the Z-axis of the soft magnetic member 24 may be smaller than or equal to the dimension in the Z-axis direction of the air gaps AG. Accordingly, a situation in which magnetic flux between mutually adjacent permanent magnets 21 having magnetic poles of different polarities is short-circuited through the soft magnetic member 24 can be avoided.
The above-described first to fourth examples of the embodiment may be appropriately varied or modified.
For example, in the above-described first to third examples of the field magnet 20 according to the embodiment, a chamfered portion 21A may be provided at only one end of the two ends in the X-axis direction of each of the permanent magnets 21. For example, if demagnetization tends to occur at the end on the positive X-axis side of each of the permanent magnets 21 as in the case of
Further, in the above-described first to third examples of the field magnet 20 according to the embodiment and modifications thereof, a chamfered portion 21A may be chamfered in a curved shape.
Further, in the above-described fourth example of the field magnet 20 according to the embodiment, the soft magnetic member 24 may be provided for each of the permanent magnets 21. In this case, the soft magnetic member 24 is disposed to cover the entire surface of a corresponding permanent magnet 21 and the surface of a portion of the soft magnetic member 23 that is adjacent to the corresponding permanent magnet 21, and to be apart from another soft magnetic member 24 that covers the surface of another permanent magnet 21 that is adjacent to the corresponding permanent magnet 21. Accordingly, a situation in which magnetic flux between mutually adjacent permanent magnets 21 having magnetic poles of different polarities is short-circuited through the soft magnetic member 24 can be avoided.
Further, in the above-described third example of the field magnet 20 according to the embodiment, the groove 23A does not necessarily extend across the end surface, facing the armature in the Z-axis direction, of the soft magnetic member 23, and at least one of the two ends in the Y-axis direction of the groove 23A may be located inward relative to the corresponding end in the Y-axis direction of the soft magnetic member 23.
Further, in the above-described embodiment and modifications thereof, either the field magnet section 20A or the field magnet section 20B may be omitted.
Further, in the above-described embodiment and modifications thereof, the back yoke 22 may be omitted.
Further, in the above-described embodiment and modifications thereof, the cores 11 may be omitted and the armature 10 may have a coreless structure.
Further, the configuration of any of the above-described embodiment and modifications thereof may be applied to a linear motor in which a field magnet is a mover and armatures are a stator. In this case, the field magnet serving as the mover may be disposed at the position of the armature 10 serving as the mover of
Further, in the above-described embodiment and modifications thereof, at least a portion of a moving path of the mover of the linear motor may include a path that extends along a curve.
Next, effects of the permanent field magnet according to the above-described embodiment will be described.
According to the embodiment, the permanent field magnet is for a linear motor, and includes a plurality of permanent magnets, a first member, and a suppressing portion. The plurality of permanent magnet are, for example, the above-described permanent magnets 21. The first member is, for example, the above-described soft magnetic member 23. The suppressing portion is, for example, the above-described chamfered portion 21A or the above-described soft magnetic member 24. Specifically, the plurality of permanent magnets are arranged along a moving path of a mover. The mover is, for example, the above-described armature 10. The moving path is, for example, a path along the above-described X-axis direction. The first member includes a soft magnetic material and is disposed between and in contact with mutually adjacent ones of the plurality of permanent magnets. The suppressing portion is configured to suppress application of a magnetic field from an armature to each of the permanent magnets. The armature is, for example, the above-described armature 10.
Accordingly, demagnetization of the permanent field magnet having saliency can be suppressed.
According to the embodiment, the suppressing portion may be provided at at least one of one end and both ends of each of the permanent magnets in a direction along the moving path, and may be formed as a chamfered portion of a surface, facing the armature, of each of the permanent magnets. The chamfered portion is, for example, the above-described chamfered portion 21A.
Accordingly, a portion (a corner portion at each end of the surface, facing the armature, of each of the permanent magnets) where the magnetic flux of the armature tends to be applied and thus demagnetization tends to occur can be eliminated, and as a result, demagnetization of the permanent magnets can be suppressed.
According to the embodiment, the first member may be configured to contact the chamfered portion of each of the permanent magnets.
Accordingly, the first member extends to an area where a corner portion of each of the permanent magnets is chamfered. Therefore, the magnetic flux of the armature 10 can be readily concentrated in the soft magnetic member 23, and the reluctance force can be improved. As a result, the thrust of the linear motor 100 can be improved.
According to the embodiment, a groove may be provided in a surface, facing the armature, of the first member such that the groove is interposed between chamfered portions of the mutually adjacent ones of the plurality of permanent magnets. The groove is, for example, the above-described groove 23A.
Accordingly, a decrease in the thrust of the linear motor 100 associated with a short circuit of magnetic flux between the chamfered portions of the mutually adjacent permanent magnets having magnetic poles of different polarities can be reduced.
According to the embodiment, the suppressing portion may be a second member that includes a soft magnetic material and covers surfaces, facing the armature, of the permanent magnets and the first member.
Accordingly, most of the magnetic flux of the armature can pass through the second member and the first member without being directly applied to the permanent magnets. Therefore, demagnetization of the permanent magnets can be suppressed.
According to the embodiment, the thickness of the second member may be smaller than the thickness of each of the permanent magnets.
Accordingly, a situation in which magnetic flux between the mutually adjacent permanent magnets having magnetic poles of different polarities is short-circuited through the second member can be avoided.
According to the embodiment, the second member may be provided for each of the permanent magnets. The second member may cover an entire surface, facing the armature, of a corresponding one of the plurality of permanent magnets, and a portion of a surface, facing the armature, of the first member adjacent to the corresponding one of the plurality of permanent magnets. The second member may be disposed to be apart from another second member that is provided for another one of the plurality of permanent magnets adjacent to the corresponding one of the plurality of permanent magnets in a direction along the moving path.
Accordingly, a situation in which magnetic flux between the mutually adjacent permanent magnets having magnetic poles of different polarities is short-circuited through the second member can be avoided.
Although the embodiments have been described in detail above, the present disclosure is not limited to the particulars of the described embodiments, and various modifications and alterations can be made within the scope of the claimed subject matter.
Number | Date | Country | Kind |
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2022-107985 | Jul 2022 | JP | national |