1. Field of the Invention
The invention is related to the field of magnetic recording disk drive systems and, in particular, to a perpendicular recording magnetic media with an imbalanced multilayer cap structure.
2. Statement of the Problem
Magnetic hard disk drive systems typically include a magnetic disk, a recording head having write and read elements, a suspension arm, and an actuator arm. As the magnetic disk is rotated, air adjacent to the disk surface moves with the disk. This allows the recording head (also referred to as a slider) to fly on an extremely thin cushion of air, generally referred to as an air bearing. When the recording head flies on the air bearing, the actuator arm swings the suspension arm to place the recording head over selected circular tracks on the rotating magnetic disk where signal fields are written to and read by the write and read elements, respectively. The write and read elements are connected to processing circuitry that operates according to a computer program to implement write and read functions.
In a disk drive utilizing perpendicular recording, data is recorded on a magnetic recording disk by magnetizing the recording media in a direction perpendicular to the surface of the disk. The recording media typically comprises a substrate, an underlayer on the substrate, a magnetic recording layer on the underlayer and a protective layer over the magnetic recording layer.
Exchange spring (ES) perpendicular media allows for high density recording of up to 1 Tbit/in2. In exchange spring media, each magnetic grain of the magnetic recording layer consists of two different materials. One is a hard-magnetic material, which has a very high anisotropy Ku and is thermally stable even for very small grain sizes. By itself, this type of layer requires a very high switching field. Thus, a second layer of the exchange spring media comprises a soft-magnetic material (i.e., has a smaller Ku) magnetically coupled to the hard-magnetic material. Due to the spring effect of the soft layer, the hard layer can be switched with a much smaller switching field without decreasing the thermal stability of the recording media. However, the soft layer requires a relatively large thickness to produce a sufficient magnetic twist.
Multilayer caps solve the problem of using a relatively thick soft layer by providing a cap structure with two or more layers of soft magnetic material separated by non-magnetic material. Typically, these multilayer caps utilize two layers of soft magnetic material which have an identical thickness. These multilayer caps are relatively smaller than a single layer soft magnetic cap, and provide the same magnetic switching. However, the magnetic moment is equally distributed along the cap thickness direction, and therefore, neither the coupling strength between the magnetic layers, nor the magnetic anisotropies in the individual layers of the multilayer cap are optimized for overall recording performance.
Embodiments of the invention solve the above and other related problems with a perpendicular magnetic recording media having a multilayer cap structure with an imbalanced magnetic moment among the magnetic layers of the multilayer cap structure. The perpendicular magnetic recording media comprises a granular layer, and a multilayer cap structure exchange coupled to the granular layer. The multilayer cap structure includes upper and lower magnetic layers separated by a non-magnetic layer, where the upper magnetic layer has a magnetic moment which is greater than the lower magnetic layer. This imbalanced magnetic moment can be accomplished by choosing a first magnetic material for the upper magnetic layer which has a greater magnetic moment than a second magnetic material of the lower magnetic layer. Alternatively, an imbalanced magnetic moment can be created if a thickness of the upper magnetic layer is greater than a thickness of the lower magnetic layer. Because the upper magnetic layer (e.g., the first magnetic layer) has a greater thickness than the lower magnetic layer (e.g., the second magnetic layer), the magnetic moment in the upper magnetic layer is higher and the magnetic anisotrophies are optimized for better recording performance.
The upper magnetic layer also exhibits a lower magneto-crystalline anisotropy, as the strong perpendicular anisotrophy in the magnetic multilayer cap structure is an interface effect, and scales proportionally to the inverse of the magnetic material thicknesses. Therefore, when an external field is applied to the recording media, a larger moment torque is triggered at the surface, and more efficient switching is facilitated. Advantageously, the recording media yields better writability and a higher signal to noise ratio (SNR) for high density recording.
One embodiment of the invention comprises a perpendicular magnetic recording media comprising a granular layer and an interface layer above the granular layer. The perpendicular magnetic recording media further comprises a multilayer cap structure above the interface layer and exchange coupled to the granular layer. The multilayer cap structure comprises a plurality of magnetic layers separated by non-magnetic layers, and an upper magnetic layer of the alternating magnetic layers and non-magnetic layers has a greater magnetic moment than a lower magnetic layer of the alternating magnetic layers and non-magnetic layers.
Another embodiment of the invention comprises a perpendicular magnetic recording media comprising a granular layer and an interface layer above the granular layer. The perpendicular magnetic recording media further comprises a multilayer cap structure above the interface layer and exchange coupled to the granular layer. The multilayer cap structure comprises a plurality of magnetic layers separated by non-magnetic layers, and an upper magnetic layer has a thickness greater than a lower magnetic layer.
Another embodiment of the invention comprises a perpendicular magnetic recording media comprising a substrate, an underlayer on the substrate, a magnetic recording layer and a protective layer. The magnetic recording layer comprises a granular layer on the underlayer, an interface layer on the granular layer, and a multilayer cap structure above the interface layer and exchange coupled to the granular layer. The multilayer cap structure comprises a plurality of magnetic layers separated by non-magnetic layers, with a thickness of an upper magnetic layer of the plurality of alternating magnetic and non-magnetic layers comprising between greater than 50% and about 91% of a total thickness of the upper magnetic layer and a lower magnetic layer of the plurality of alternating magnetic and non-magnetic layers.
The invention may include other exemplary embodiments described below.
The same reference number represents the same element or same type of element on all drawings.
Grains 112a, 112b and 112c of granular layer 110 may be weakly exchange coupled laterally, which leads to low magnetic transition noise. Additional elements may be added to granular layer 110 to provide chemical segregation between individual grains 112a, 112b and 112c, and enhance exchange decoupling.
Perpendicular magnetic recording media 100 further comprises a multilayer cap structure 120 strongly exchanged coupled perpendicularly to granular layer 110. Multilayer cap structure 120 and granular layer 110 may be continuous exchange coupled. Multilayer cap structure 120 is referred to as a “continuous” exchange coupled layer because there is a dense packing of the magnetic grains such that lateral exchange forces are readily transmitted between the grains.
Multilayer cap structure 120 may comprise a plurality of magnetic layers separated by non-magnetic layers, with the magnetic layers having a perpendicular magnetic anisotropy. As illustrated in
Because upper magnetic layer 122 has a greater thickness than lower magnetic layer 124, the magnetic moment in upper magnetic layer 122 is higher than lower magnetic layer 124. Upper magnetic layer 122 also exhibits a lower magneto-crystalline anisotropy, as the strong perpendicular anisotrophy in multilayer cap structure 120 is an interface effect, and scales proportionally to the inverse of the magnetic material thicknesses. Therefore, when an external field is applied to multilayer cap structure 120, a larger moment torque is triggered at the surface (i.e., near upper magnetic layer 122), and more efficient switching is facilitated. Advantageously, the recording media yields better writability, a higher SNR for high density recording, and improved thermal stability.
Alternatively, a greater magnetic moment may be created in upper magnetic layer 122 than in lower magnetic layer 122 if upper magnetic layer 122 comprises a first magnetic material which has a higher magnetic moment than a second magnetic material 124 that comprises lower magnetic layer 124. For example, the first magnetic material may comprise Co and the second magnetic material may comprise CoCr10 (10 atomic % Cr with the remaining balance being Co). Co has a higher magnetic moment than CoCr10, thus, upper magnetic layer 122 has a higher magnetic moment than lower magnetic layer 124. In this embodiment, the thickness of lower magnetic layer 122 may be substantially the same as upper magnetic layer 124, or may be different depending on desired design criteria.
Perpendicular magnetic recording media 200 further comprises a continuous multilayer cap structure 230 exchanged coupled perpendicularly to granular layer 210 at an interface layer 220. Multilayer cap structure 230 and granular layer 210 may be continuous exchange coupled. Interface layer 220 may be used to enhance the growth of multilayer cap structure 230 and to moderate the strength of the exchange coupling between granular layer 210 and multilayer cap structure 230. If perpendicular magnetic recording media 200 is to be used in a rigid disk drive that uses a pole type write head, a soft magnetically permeable underlayer (not shown) may be located on the disk substrate beneath granular layer 210.
Multilayer cap structure 230 comprises a plurality of magnetic layers separated by non-magnetic layers. More specifically, multilayer cap structure 230 comprises a lower magnetic layer 232 above interface layer 220, a first non-magnetic layer 234 above lower magnetic layer 232, an upper magnetic layer 236 above first non-magnetic layer 234, and a second non-magnetic layer 238 above upper magnetic layer 236. Upper magnetic layer 236 has a thickness greater than lower magnetic layer 232. Upper magnetic layer 236 and lower magnetic layer 232 may be continuous layers of Co/Pt, or Co/Pd. Non-magnetic layers 234 and 238 may be Pt or Pd, depending on whether magnetic layers 232 and 236 are Co/Pt or Co/Pd, respectively.
Likewise, interface layer 220 may be Pt or Pd (i.e., the same material as non-magnetic layers 234 and 238), depending on whether magnetic layers 232 and 236 are Co/Pt or Co/Pd, respectively. A thickness of interface layer 220 may be less than a thickness of non-magnetic layers 234 and 238 to allow adequate exchange coupling of multilayer cap structure 230 and granular layer 210. Like perpendicular magnetic recording media 100 of
The material composition of granular layer 210 (see
Interface layer 220 (See
Lower magnetic layer 232 and upper magnetic layer 236, as well as upper magnetic layer 122 (see
Perpendicular magnetic recording media 300 also comprises a magnetic recording layer 330, comprising a granular layer 332 (e.g., a hard magnetic material), which is comprised of 13 nm of CoPt18Cr17-SiOx8 (18 atomic % Pt, 17 atomic %, Cr, 8 molar % SiOx with the remaining balance comprising Co (about 65 atomic %)). Magnetic recording layer 330 also comprises an interface layer 334, which is comprised of 0.5 nm of Pt, and a multilayer cap structure 340. Multilayer cap structure 340 comprises a lower magnetic layer 342, which is Co or CoCr11, a layer of non-magnetic material 344, which is comprised of 1 nm of Pt, an upper magnetic layer 346, which is Co or CoCr11, and a second layer of non-magnetic material 348, which is comprised of 1 nm of Pt. Perpendicular magnetic recording media 300 also comprises a protective layer 350, which is comprised of 3 nm of SiNx.
The total thickness of multilayer cap structure 340 was held constant at 3.5 nm, and the thickness of lower magnetic layer 342 and upper magnetic layer 346 were varied to measure the effect of a change in the ratio between the thickness of lower magnetic layer 342 and upper magnetic layer 346. The thickness of lower magnetic layer 342 was varied between 0.5 nm and 0 nm, while the thickness of upper magnetic layer 346 was varied between 0.5 nm and 0.9 nm. By keeping the total thickness of multilayer cap structure 340 constant, the thickness ratio of the upper Co layer (e.g., upper magnetic layer 346) to the total Co layer thickness (e.g., upper magnetic layer 346 and lower magnetic layer 342) was changed from 50% (5 A/5 A) to 100% (10 A/0 A).
Thus, a thickness of upper magnetic layer 346 (see
Those of ordinary skill in the art will recognize that the layers and thicknesses of perpendicular magnetic recording media 300 (see
Step 802 comprises forming a granular layer 910 (see
Step 804 comprises forming an interface layer 1002 (see
Step 806 comprises forming a multilayer cap structure 1102 (see
Although specific embodiments were described herein, the scope of the invention is not limited to those specific embodiments. The scope of the invention is defined by the following claims and any equivalents thereof.