The present invention relates to a personal care device, in particular an electric hair trimmer, comprising an elongated housing receiving an electric motor and/or an electric power source, a working head attached to said housing, and an illumination unit for illuminating the working head and/or a surrounding area, wherein said illumination unit includes a light guide for guiding light from a light source to a light emitting member.
Electric hair trimmer and other hair removal devices such as shavers or epilators usually have one or more cutter elements driven by an electric drive unit in an oscillating or continuous manner to rotate or reciprocate wherein the cutter elements may cooperate with a comb-like cutter bar or other co-operative counter elements such as a shear foil. The electric drive unit may include an electric motor or a magnetic-type linear motor, wherein the drive unit may include a drive train having elements such as an elongated drive transmitter for transmitting the driving motion of the motor to the cutter element, wherein said motor, a power source such as a battery and electronics may be received within the handle portion of the handheld personal care device.
So as to illuminate the working zone, in particular the cutting tools and/or ambient areas such as the hairs to be cut or the skin to be shaved or the teeth to be cleaned, the hand held personal care devices may be provided with an illumination unit including a light source such as an LED and some sort of optics to get the light directed onto the areas to be illuminated. More particularly, such optics may include a light guide for guiding the light from the light source to a light emitting member to allow the light source being spaced apart from the light emitting surface and in particular being positioned inside the housing even when the light emitting surface is on the outside of the housing. Accommodation of the light source inside the housing does not only protect the light source against moisture, dirt, and other environmental damages, but helps in making power supply and linkage to the controller easy.
The housing accommodating the electric motor, the electric power source, electronics and also the light source of the illumination unit often includes an elongated base element closed by a cover element to allow for mounting and accommodating the electronic components inside the housing. As the housing should nevertheless form a sealed container for protecting the electric components from liquids and moisture, a seal is provided between the base element and the cover element, wherein such seal may include a sealing ring extending between surfaces of the base element and the cover element facing each other.
Generally, mounting of such sealing elements is prone to faults and mistakes. Additionally, when accommodating the light source inside the housing, additional sealing problems may arise as the light from the light source needs to get through the housing. For example, WO 2021/032578 A1 suggests a transparent wall portion of the housing forming a sort of window through which the light source may emit light, wherein a light guide is arranged outside and adjacent to said optically transparent wall portion to receive the emitted light and to guide it to the light emitting member. However, such transparent wall portion considerably increases manufacturing complexity and furthermore, light transmission efficiency may be afflicted with such transparent wall portion which may get muddy or hazy over time and may negatively affect light coupling into the light guide.
Another issue of such prior art light guides at personal care devices is quality of illumination of the relevant areas. On the one hand, a rather high brightness is desired to achieve good visibility. Spotting focused light onto the working tools may provide for sufficient brightness but does not illuminate the surrounding areas sufficiently and also may give rise to glare.
It is an objective underlying the present invention to provide for an improved personal care device such as an electric hair trimmer avoiding at least one of the disadvantages of the prior art and/or further developing the existing solutions.
A more particular objective underlying the invention is to provide for an improved illumination of the working head and its working tools and the surrounding areas, providing for sufficient brightness without glaring and dazzling a user.
A further objective underlying the invention is to provide for an improved personal care device having a sealed container housing for accommodating electric components including the light source without negatively affecting the light transmission efficiency and illumination of relevant working areas.
More particularly, an objective underlying the present invention is to achieve good illumination of the working tools of the working head and/or surrounding working areas with sufficient brightness without dazzling the user with a protected light source arrangement in the interior of the housing.
To achieve at least one of the aforementioned objectives, it is suggested to have the light guide extending through the housing to extend from the interior of the housing where the light source is accommodated to the exterior side of the housing to illuminate the working head and/or a surrounding working area externally. More particularly, the housing may have a two-shell or multiple-shell structure including an inner housing and an outer housing surrounding said inner housing, wherein the inner housing forms a sealed container in which at least the motor and the light source are received, wherein the light guide extends through the inner housing and through the outer housing and is sealed against such inner housing by having said light guide and said inner housing forming an integral plastic molding piece. Due to the light guide extending though the inner housing and being sealed against it, lighting efficiency is not sacrificed for protected accommodation of the light source. Direct and efficient coupling of light from the light source into the light guide may be achieved, separate transparent window portions in the housing are not necessary, and separation from the inlet portion of the light guide from the light source can be avoided.
According to another aspect, the light guide may have an enlarged outlet end portion that is significantly larger than the inlet end portion and provides for a large light emitting surface extending along a significant portion of the working head and/or housing to achieve illumination of the working head and/or the surrounding working area with high brightness, but substantially no dazzling of a user. Such large emitting surface allows for reduced light intensity without sacrificing luminance.
More particularly, the light guide may have a cross-sectional area continuously increasing from the inlet end portion to the outlet end portion of the light guide, wherein the cross-sectional area at the outlet end portion is more than 150% or more than 200% or more than 300% of the cross-sectional area at the inlet end portion. The outlet end portion may define an elongated light emitting surface which, in comparison to the working head, may have a length ranging from 33% to 120% or 50% to 100% or 50% to 75% of a maximum length or maximum extension of the working head or of a working tool unit of the working head. For example, the working head may include an elongated cutter bar, wherein, in comparison to such elongated cutter bar, the elongated light-emitting surface may have a length of more than 50% or more than 66% or more than 75% of such cutter bar. For example, a ratio of the cutter bar length to the light-emitting surface length may range from 2 to 1 or from 2 to 1.5. “Length” means the maximum extension of such elongated elements along their longest axis. Said cutter bar being provided with rows of cutting teeth.
According to a still further aspect, the light-emitting surface of the light guide may be positioned on an outer side of the housing having intervisibility to the working unit of the working head so there are no shadows impairing the illumination of the relevant target areas including the working tool unit and its working area, but the working unit can be fully illuminated.
Such light-emitting surface may be substantially flush with an outer surface portion of the housing which outer surface portion may have a three-dimensional curvature. So as to nevertheless have the light emitted from the light emitting surface concentrated onto the working unit and/or the surrounding working area, the light-emitting surface may have a cascaded or stepped contour, the outer portions of which are substantially flat with the neighboring housing walls. The stepped front surfaces of such cascaded contour may direct the light directly onto the target zone.
These and other advantages become more apparent from the following description giving reference to the drawings and possible examples.
According to an aspect, to achieve at least one of the aforementioned objectives, it is suggested to provide for having the light guide extending through the housing to extend from the interior of the housing where the light source is accommodated to the exterior side of the housing to illuminate the working head and/or a surrounding working area externally. More particularly, the housing may have a two-shell or multiple-shell structure including an inner housing and an outer housing surrounding said inner housing, wherein the inner housing forms a sealed container in which at least the motor and the light house are received, wherein the light guide extends through the inner housing and through the outer housing and is sealed against such inner housing.
Due to the light guide extending though the inner housing and being sealed against it, lighting efficiency is not sacrificed for protected accommodation of the light source. Direct and efficient coupling of light from the light source into the light guide may be achieved, transparent windows in the housing and opacity thereof can be avoided, and furthermore, the inlet portion of the light guide does not need to be spaced apart from rom the light source.
According to another aspect, the light guide may have an enlarged outlet end portion that is significantly larger than the inlet end portion and provides for a large light emitting surface extending along a significant portion of the outer surface of the handle or neck of the personal care device to achieve illumination of the working head and/or the surrounding working area with high brightness, but substantially no dazzling of a user.
More particularly, the light guide may have a cross-sectional area continuously increasing from the inlet end portion to the outlet end portion of the light guide, wherein the cross-sectional area at the outlet end portion is more than 150% or more than 200% or more than 300% of the cross-sectional area at the inlet end portion.
The outlet end portion may define an elongated light emitting surface which, in comparison to the working head, may have a length ranging from 33% to 120% or 50% to 100% or 50% to 75% of a maximum length or maximum extension of the working head or of a working tool unit of the working head. For example, the working head may include an elongated cutter bar, wherein, in comparison to such elongated cutter bar, the elongated light-emitting surface may have a length of more than 50% or more than 66% or more than 75% of such cutter bar.
For example, a ration of the cutter bar length to the light-emitting surface length may range from 2 to 1 or from 2 to 1.5.
According to a still further aspect, the light-emitting surface of the light guide may be positioned on an outer side of the housing having intervisibility to the working unit of the working head to avoid shadows impairing illumination of the working zone of the personal care device so at least the working unit can be fully illuminated.
Such light-emitting surface may be substantially flush with an outer surface portion of the housing which outer surface portion may have a three-dimensional curvature. So as to nevertheless have the light emitted from the light emitting surface concentrated onto the working unit and/or the surrounding working area, the light-emitting surface may have a cascaded or stepped contour, the outer portions of which are substantially flush with the neighboring housing walls. The stepped front surfaces of such cascaded contour may direct the light directly onto the target zone.
So as to achieve efficient transmission, the light guide may be configured to have total internal reflection and may extend, from the inner housing to the outer housing, spaced apart from other elements of the personal care device and may be surrounded by an air gap. Substantially all light coupled into the light guide is transmitted to the light emitting surface and thus, to the target zone.
Considering the light guide in its entirety, it has a main longitudinal axis extending from the inlet end portion to the outlet end portion, wherein such main longitudinal axis may have an S-shape or meandering shape or sinuous-winding shape. Due to such bowing to opposite sides, light is mixed to become more homogeneous before emitted from the emitting surface. More particularly, such curvature of the longitudinal axis may be provided in a plane transverse to the larger surfaces of the light guide or transverse to the longitudinal axis of the light emitting surface. In other words, the light guide may have a substantial plate shape with buckles or slight corrugations.
So as to achieve shadow-free and bright illumination of for example bearded skin, the light emitting member may be configured to provide for diffused lighting. For example, the light emitting surface may be provided with a surface structure such as a matt finish for scattered emission of the light.
As mentioned, the inner housing may form a sealed, in particular water-proof container in which the motor, batteries or accumulators or other power sources and an electronic control unit for controlling the motor, and furthermore, the light source of the illumination unit may be received and protected against liquids and moisture. So as to achieve a structure allowing for easy mounting and good sealing, said container may have a barrel structure and being formed by an elongated pot or cup having a closed bottom and an open top side, wherein the motor, an electronic control unit and batteries may be completely received within such cup element of the inner housing which, at its open top side, may be closed by means of a cover element which may form the front face of the barrel-like container forming the inner housing.
Thus, the barrel-like container forming the inner housing may have a two-piece structure comprising only two pieces, i.e. the aforementioned cup element and the cover element. Such two-piece structure of the inner housing considerably reduces sealing efforts necessary to make the container waterproof. In particular, it may be sufficient to use only one ring-shaped seal to seal the interface between the cup element and the cover element, wherein such interface may have a circular configuration although other contours such as oval or elliptical contours would be possible. The seal may be formed from silicone. The cover element and/or the base element of the housing may be formed from polybutylene terephthalate (PBT), wherein, however, other plastic materials or non-plastic materials may be used.
The aforementioned cup-shaped base element may have an elongated configuration extending substantially over the entire length of the inner housing and may have a length corresponding to at least 80% or 90% of the inner housing and/or of the handle, whereas the cover element may have a length of smaller than 20% or smaller than 10% of the inner housing's length and/or the handle's length. Such cover element may have a disk-like or plate like configuration, wherein it my have a slightly dome-shaped or convex contour.
The cover element and the cup element of the inner housing may be rigidly connected to each other, wherein various known types of connection techniques such as form-fitting, screwing, welding, gluing and/or snap-fitting may be used.
So as to help in sealing the inner housing, the inner housing may have only one opening which may be an opening in the cover element through which the shaft protrudes. Optionally, there may be a second opening in an end portion opposite to the cover element which second opening may be provided for a charging connection. However, such second opening may be avoided by means of integrating the charging connectors into the inner housing, for example by means of molding charging pins to be an integral part of the inner housing.
The outer housing may have a two-piece or three-piece or multiple-piece shell structure comprising a plurality of shell elements that can be connected with each other and cover different portions of the inner housing. In particular, the outer housing may comprise two shell elements extending on opposite sides of the inner housing and connectable to each other. Such shell elements may have a substantially—roughly speaking—flute-like or chute-like contour so that the two shell elements together may surround the inner housing substantially completely.
In addition to such shell elements, the outer housing may further include a ring element to be connected with at least one of the aforementioned shell elements. Such ring element may help in forming a rigid, strong outer housing structure, wherein such ring element may be positioned at an end portion of the housing facing the shaver head. More particularly, such ring element may surround the shaft.
These and other features become more apparent from the examples shown in the drawings.
As can be seen from
More particularly, the handle 2 may have a cross-sectional shape which is rounded or circular or oval or elliptical, wherein mixtures of those shapes are possible.
On one end of the handle 2, a working head 5 is attached to the handle 2. The working head 5 may include an elongated cutter unit 100 comprising an elongated comb-like cutter elements 4 that can be driven in a reciprocating manner. More particularly, said elongated cutter unit 100 may form a long hair cutter or a trimming tool for trimming hair or beards.
An elongated drive transmitter 9 may extend from the handle 2 into the working head 5 so as to connect the cutter elements 4 to a motor 93 which may be accommodated in the interior of the handle 2.
As can be seen from
The inner housing 3i accommodates the aforementioned motor 93 and furthermore, an electrical storage such as batteries or an accumulator, and an electronic control unit, cf.
More particularly, as shown by
The base element 306 is closed, at its open top side, by a cover element 307 which may have a plate-like or slightly dome-like shape and, when closing the base element 306, forms a front face side of the inner housing 3i facing the working head 5.
The aforementioned cover element 307 includes an opening through which the motor shaft or transmitter 9 penetrates the housing, wherein the cover element 307 is sealed, by means of appropriate seals 400, against said shaft or transmitter and against the base element 306 so that the inner housing 3i forms a waterproof container.
The outer housing 3o may have a shell structure including a pair of elongated shell elements and which together may surround the inner housing 3i substantially entirely. The shell elements may extend substantially over the entire length of the inner housing 3i and/or the handle 2.
Said shell elements 304 and 305 may be positioned on opposite sides of the inner housing 3i and may be connected to each other so that they together form the gripping surface of the substantially cone-shaped or cylindrical handle 2.
In addition, the outer housing 3o may include a ring element 303 forming, at least in part, a top side surface of the outer housing 3o facing the working head 3. Said ring element 303 is connected to at least one of the shell elements 304 and 305.
As can be seen from
So as to get light from the light source 12 to the outer periphery of the working head 5, the illumination unit 10 includes a light guide 11 extending from said light source 12 to an outer surface of the outer housing 3o.
Such light guide 11 may be a form material body made from plastic and may have a configuration to achieve total internal reflection so substantially no light exits the light guide 11 at its circumferential side or at its medium portion between the inlet end portion 14 and the outlet end portion 16.
So as to combine high lighting efficiency with protected accommodation of the light source 12, said light guide 11 extends through the outer housing 3o and through the inner housing 3i, wherein the light guide 11 is sealed against said inner housing 3i. As can be seen from
The light guide 11 may be sealed to the inner housing 3i by means of welding such as laser welding, gluing or by means of sealing elements or sealing layers.
According to an aspect, the light guide 11 and the inner housing 3i may form an integral one-piece structure. More particularly, the light guide 11 and the inner housing 3i may be a two-component molding part that may be formed by a two-step or multiple step injection molding process from plastic. The light guide 11 may be formed from transparent plastic, whereas the inner housing 3i may be formed from non-transparent plastic. For example, the cover element 307 of inner housing 3i may be injection-molded in a first step to have a through hole for the light guide 11. In a second injection molding step, the light guide 11 may be molded to fill out such through hole in the cover element 307.
Due to such two-step injection molding process, the light guide is reliably sealed against the inner housing 3i.
Due to the fact that the light guide 11 extends through the inner housing, the light source 12, which may be an LED or an LED cluster, may be positioned directly adjacent to the inlet side of the light guide 11.
As can be seen from
Such cavity or recess allows the light guide 11 to surround the light source 12 on a peripheral side so the light guide 11 may catch substantially the entire light emitted from the light source 12. Although LEDs are usually half space emitters, i.e., emit light into a hemisphere, substantially the entire light is getting into the light guide, thereby achieving high efficiency.
As can be seen from
As can be seen from
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As can be seen from
The light-emitting surface 17 basically follows such three-dimensional shape of the outer side of the outer housing 3o and, more particularly, it may be substantially flush with such outer surface.
Nevertheless, so as to avoid emitting light into wrong directions, the light-emitting surface 17 may have a cascaded or stepped contour, cf.
As becomes clear from
Nevertheless, due to such cascaded or stepped contour, the light-emitting surface 17 may be substantially flush with the multi-axially curved outer surface of the housing 3. The outermost edges of the light-emitting surface 17 may be flush with the neighboring housing walls and the stepped surfaces therebetween may direct the light towards the target area.
As can be seen from
The dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Instead, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as “40 mm” is intended to mean “about 40 mm.”
Every document cited herein, including any cross referenced or related patent or application and any patent application or patent to which this application claims priority or benefit thereof, is hereby incorporated herein by reference in its entirety unless expressly excluded or otherwise limited. The citation of any document is not an admission that it is prior art with respect to any invention disclosed or claimed herein or that it alone, or in any combination with any other reference or references, teaches, suggests, or discloses any such invention. Further, to the extent that any meaning or definition of a term in this document conflicts with any meaning or definition of the same term in a document incorporated by reference, the meaning or definition assigned to that term in this document shall govern.
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.
Number | Date | Country | Kind |
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23182816.1 | Jun 2023 | EP | regional |