Patent Application
20240023695
The present invention relates to personal care articles and more particularly to a dispensing system for a spreadable material.
It is generally known that applying a shaving lotion (e.g., shaving oil or cream) prior to shaving aids in hydrating the hair and lubricating the surface of the skin, which aids in reducing nicks, cuts and irritation. It is also generally known that applying a shaving lotion (e.g., aftershave balm or moisturizer) helps moisturize the skin and sooth shaving irritation. Liquid personal care products are available in a wide variety of packages, including bottles, jars, tubes, and cans. Liquid personal care products meant for application to the skin are traditionally dispensed from a container onto users' hands and then applied to the skin by hand. Examples of such products include lotion, facial cleanser, and shaving cream. This application method however can be messy, and that portion of the product that does not get transferred from users' fingers is wasted.
It is generally known that personal care articles can incorporate a mechanical device that works in collaboration with a chemical composition. Examples may include, but are not limited to shaving brushes, wet shaving razors, electric razors and toothbrushes. However, these devices have not been optimized for the application of a shaving aid to the skin. For example, many dispensing systems rely on aerosol technologies which typically use blowing agents or other pressurized gases, or metered pump systems, which are not very sustainable. In addition, conventional brush dispenser devices typically use valves which can require multiple parts and be costly and complex to assemble.
Few liquid personal care products on the market have applicators or lathering aids. While patents relating to brush attachments for shaving cream in traditional aerosol cans do exist, there are no well-known lathering aids for shaving cream currently available for consumer purchase. Numerous aerosol shaving cream containers with a shaving brush attachment have been proposed in the patent literature. Despite these and other attempts, there remains a need for a new package for dispensing a personal care product which provides suitable product dispersal into and/or onto the applicator surface, but is also easy to clean.
In one aspect, the invention features, in general a personal care product dispensing system with a body defining a cavity configured to retain a spreadable personal care composition. A spreadable material positioned within the cavity. A movable platform positioned within the body and supporting the spreadable material. An actuator mechanism engaged with the movable platform. A cover mounted to the body. The cover defining a first aperture extending from a top surface of the cover to a bottom surface of the cover. A flexible applicator pad mounted to the top surface of the cover with a valve positioned over the first aperture. The flexible applicator pad has a plurality of projections comprising a material having a Shore A durometer of 30 to 70 and the projections have a maximum cross sectional area of 0.20 mm2 to 0.60 mm2.
In another aspect, the invention features, in general a personal care product dispensing system having a body defining a cavity configured to retain a spreadable personal care product. A spreadable material is positioned within the cavity. A cover is mounted to the body. The cover defines a first aperture extending from a top surface of the cover to a bottom surface of the cover. A flexible applicator pad is mounted to the top surface of the cover with a valve positioned over the first aperture. The flexible applicator pad has a plurality of projections and a projection density of 10 to 40 projections per square centimeter.
In another aspect, the invention features, in a method of manufacturing a personal care product dispensing system by providing a body having a movable platform. The movable platform is engaged with an actuator mechanism. A cavity defined by the body is filled with a spreadable personal care product. A cover defining a first aperture extending from a top surface of the cover to a bottom surface of the cover is injection molded. A flexible applicator pad having a plurality of projections is injection molded over the first aperture and the top surface of the cover. The flexible applicator pad is slit at the first aperture of the cover to form a valve. The cover is mounted to the body.
Other features and advantages of the present invention, as well as the invention itself, can be more fully understood from the following description of the various embodiments, when read together with the accompanying drawings, in which:
Referring to
A cover 18 may be mounted to a second end 20 of the body 12, opposite the first end 16. In certain embodiments, the cover 18 may be manufactured from the same material as the body 12. The cover 18 may be secured to the body 12 by snap fitting, press fitting, welding (ultra-sonic welding, spin-welding), adhesives, mechanical fasteners or other commonly known assembly techniques. A flexible applicator pad 22 may be mounted to a top surface 24 of the cover 18. In certain embodiments the flexible applicator pad 22 may be co-injection molded or insert molded to the cover 18. The flexible applicator pad 22 may comprise a material that is a softer material than the material of the cover 18 (i.e., lower Shore A durometer hardness). For example, the flexible applicator pad 22 may have a Shore A hardness of about 20, 30, or 40 to about 50, 60, or The flexible applicator pad 22 may be manufactured from thermoplastic elastomers (TPEs) or rubbers; examples may include, but are not limited to silicones, natural rubber, butyl rubber, nitrile rubber, styrene butadiene rubber, styrene butadiene styrene (SBS) TPEs, styrene ethylene butadiene styrene (SEBS) TPEs (e.g., Kraton), polyester TPEs (e.g., Hytrel), polyamide TPEs (Pebax), polyurethane TPEs, polyolefin based TPEs, and blends of any of these TPEs (e.g., polyester/SEBS blend). In certain embodiments, the flexible applicator pad 22 may comprise Kraiburg HTC 1028/96, HTC 8802/37, HTC 8802/34, or HTC 8802/11 (KRAIBURG TPE GmbH & Co. KG of Waldkraiburg, Germany). The softer material of the flexible applicator pad 22 may enhance skin stretching, as well as provide a more pleasant tactile feel against the skin of the user during shaving.
A TPE material may be preferred for the flexible applicator pad 22. A TPE may be preferred versus silicone, for example, for recyclability purposes. The applicator pad 22 may comprise one or more thermoplastic elastomers (TPE) selected from the group of styrene block copolymers (TPS), thermoplastic polyolefin elastomers (TPO), thermoplastic elastomer vulcanizates (TPV), thermoplastic polyurethane elastomers (TPU), thermoplastic co-polyester elastomers (TPC), thermoplastic polyamide elastomers (TPA), non-classified thermoplastic elastomers (TPZ), and combinations thereof. To aid with recyclability of the container, the applicator pad 22 may include at least one of a non-cross-linked material and a melt-processible material or the flexible applicator pad 22 may be made entirely from one or more non-cross-linked, melt-processible materials. Without being bound by theory, it is believed that cross-linked elastomeric materials will pass through the recycling process and appear in the finished recycled material as specks which may make the recycled material unacceptable for many uses. Separately, the flexible applicator pad 22 may be made from a material that has a density that would allow it to be float-separable from the material comprising the body 12 of the dispensing system 10. For example, if the body 12 of the dispensing system we made from polyethylene terephthalate (PET) which has a higher density than water and therefore would sink in a float-separation recycling process, the flexible applicator pad 22 may have a density less than 1.0 g/ml. Similarly, if the body 12 were made from polyethylene or polypropylene (PE or PP) which have densities that are less than water, the flexible applicator pad 22 may have a density greater than 1.0 g/ml.
The density of the material comprising the flexible applicator pad 22 may be adjusted through the use of additives. For example the density of the applicator pad 22 may be reduced by foaming the material, thereby adding air. The density of the applicator pad 22 may be increased by adding relatively dense particulates such as TiO2, or other solids.
Separately, the flexible applicator pad 22 may comprise less than 1-% or less than 5% or even less than 1% of the total empty weight of the personal care product dispensing system 10 (not including any personal care composition that is applied to the skin) as many current recycling processes sort the material to be recycled on the basis of their primary components and require that these primary components comprise greater than 90% or 95% or even 99% of the material being recycled.
In certain embodiments, the material of the flexible applicator pad 22 may also comprise a material containing a built-in active ingredient that makes the flexible applicator pad 22 resistant to microbial growth, such as bacteria, mold, and mildew. The most common additives used to manufacture antimicrobial plastics include various isothiazolinone treatments, zinc pyrithione, thiabendazole, and silver antimicrobial products.
The flexible applicator pad 22 may have a plurality of spaced apart projections 26 extending generally perpendicular to and extending from a top surface 28 of the flexible applicator pad 22. The flexible applicator pad 22 and the spaced apart projections 26 may be an integral component formed from the same material. As will be described in greater detail below, the spacing and dimensions of the projections 26 may facilitate easy application of a spreadable material (e.g., shaving aid) to the surface of the skin, as well as improve cleaning and rinsing of the applicator pad 22 after use. The flexible applicator pad 22 may include a valve 30 to help prevent ingress of water into the body 12 during rinsing and/or prevent unintentional dispensing of spreadable material. In certain embodiments, the valve 30 may include a slit 25 in the flexible applicator pad 22. The slit 25 may be straight, curved or angled. The slit 25 may also include multiple slits, to form “X”, “V”, or “Y” shapes. Other valves may also be used, such as a duck bill valve. Although only a single valve 30 is shown, multiple valves 30 may be used depending on the properties of the spreadable material and the quantity needed to be dispensed. The valve 30 may be positioned toward a center of the flexible applicator pad 22, but other locations are possible, especially if multiple valves are used.
Referring to
The spreadable personal care composition 34 may be supported by a movable platform 36. An actuator mechanism 38, such as a threaded elevator, may engage the platform 36. Accordingly, the actuator 14 may be rotated, causing the actuator mechanism 38 to move the platform 36 in an upward direction (i.e. towards the second end 20) relative to the body 12 to force the spreadable personal care composition 34 into a cavity 40 defined by the cover 18 and through the valve 30 of the flexible applicator pad 22. The cavity 40 of the cover 18 may be in communication with the cavity 32 of the body 12. In certain embodiments, the cavity 32 defined by the body 12 may contain the spreadable personal care composition 34. The spreadable personal care composition may be poured, sprayed, injected or simply dropped (e.g., as a solid form) into the cavity 32. The cover 18 may then be mounted over the body 12. Thus, the cavity 40 defined by the cover 40 may create additional head space. Accordingly, the platform 36 may need to be raised more for the first initial use for the spreadable personal care composition 34 to reach and exit the valve 30. Although a screw-type actuator mechanism 38 is shown, it is understood that the cover 18 and the flexible applicator pad 22 may be used with other dispensing mechanisms, such as push-up pistons, squeeze bottles and the like.
Referring to
In certain embodiments, the flexible applicator pad 22 may have a projection density of about 10 to about 40 projections 26 per square centimeter and more preferably about 15 to about projections 26 per square centimeter. The projection density may be calculated by dividing the total number of the projections 26 by the surface area of the flexible applicator pad 22. The projection density may be taken over any area of the flexible applicator pad 22. For example, the area of the flexible applicator pad 22 used or the calculation of the projection density may be a portion of the total area of the flexible applicator pad 22 or over the entire surface of the applicator pad 22 may be taken as the average projection density.
The projection density may be constant over the entire surface of the applicator pad 22 or may vary over the surface. For example, the projection density may be lower in the vicinity of the valve 30 than the average projection density. Alternately, the projection density may be higher than the average projection density at the periphery of the applicator pad, or higher than the average projection density in a region that is intermediate the valve and the periphery.
Referring to
In certain embodiments, the valve 30 may have a top surface 48 that is dome-shaped. The dome shape may help prevent the valve 30 from collapsing in on itself, thus reducing leakage. The top surface 48 of the valve 30 may extend above the top surface 28 of the flexible applicator pad 22. For example, the top surface 48 of the valve 30 may be positioned on a plane “P1” that is a distance “d1” of about 0.7 mm to about 1.5 mm above the top surface 28 of the flexible applicator pad 22 and a distance “d2” of about 2.0 mm to about 5.0 mm below the tips 44 of the projections 26. The position of the valve 30 relative to the top surface 28 may minimize deflection of the valve during use which may pinch the valve 30. For example, if the valve 30 is pinched, then the valve 30 may be blocked or unable to open and deliver the spreadable personal care composition 34 to the user's skin during application. The position of the valve 30 relative to the tips 44 of the projections 44 may facilitate delivering a sufficient amount of the spreadable personal care composition 34 (
Now with additional reference to
In certain embodiments, the personal care product dispensing system 10 of
The cover 18 may be injection molded from a first polymeric material. A second polymeric material, different than the first polymeric material (i.e. a TPE material), may be injection molded to the cover 18, thus forming the flexible applicator pad 22. The second polymeric material may flow into the first aperture 50 and the second aperture 56 forming the first ring 54 and the second ring 58, respectively. The second polymeric material may also completely cover the first aperture 50. The flexible applicator pad 22 may be slit at the first aperture 50 to form the valve 30. The cover 18 may be mounted to the second end 20 of the body 12 after forming the valve 30.
In certain embodiments, the cover 18 may be fixed to the body 12 so that the user can not readily remove the cover from the body. However, it is understood that the cover 18 may be temporarily secured to the body 12 thereby allowing the consumer to remove the cover 18 (or alternatively the actuator 14 of
The following example formulations of shaving aids in accordance with the present disclosure are made according to Tables 1-4 below. All values are w/w %.
It is believed, without being held to theory, that the compositions listed in Table 1 may provide for improved performance when used for clean shaving (i.e., cutting hair at or below the skin surface). These compositions may have more foaming and lathering properties when they are distributed against the skin with the flexible applicator pad 22, which may result in a closer and more comfortable shave. Furthermore, the compositions listed in Table 1 may provide for a more opaque appearance when applied to the user's skin, which may be desired for improved tracking.
It is believed, without being held to theory, that the compositions listed in Table 2 may provide for improved performance when used for trimming hair to a stubble length (i.e., not clean shaving). These compositions may have less foaming and lathering properties when they are distributed against the skin with the flexible applicator pad 22, thus facilitating the spread of the compositions through stubble length hair. Furthermore the compositions listed in Table 2 may provide for a less opaque appearance when applied to the user's skin, which may be desired for consumers to see where to trim or edge stubble length hair.
The compositions listed in Table 3 may include compositions for anti-perspirants and deodorants which may also be used for the spreadable personal care composition 34 within the personal care product dispensing system 10. The personal care product dispensing system 10 may apply and distribute the spreadable personal care composition 34 compared to typical anti-perspirants and deodorants containers that have a smooth application surface (e.g., no projections).
Specific chemistries of the spreadable personal care composition 34 listed in Tables 1-3 above may be preferred for certain dimensions and geometries of the projections 26. For example, a higher projection density and/or greater projection height may work better with the examples of Table 1 to create a richer lather when applied to the surface of the skin when mixed with water. Alternatively, lower projection density and/or lower projection height may work better with the examples of Table 2 when a clear application is desired (e.g., for cutting hair to a specific length to create a stubble beard appearance).
The dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Instead, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as “40 mm” is intended to mean “about mm.” Furthermore, dimensions should not be held to an impossibly high standard of metaphysical identity that does not allow for discrepancies due to typical manufacturing tolerances. Therefore, the term “about” should be interpreted as being within typical manufacturing tolerances.
Every document cited herein, including any cross referenced or related patent or application and any patent application or patent to which this application claims priority or benefit thereof, is hereby incorporated herein by reference in its entirety unless expressly excluded or otherwise limited. The citation of any document is not an admission that it is prior art with respect to any invention disclosed or claimed herein or that it alone, or in any combination with any other reference or references, teaches, suggests or discloses any such invention. Further, to the extent that any meaning or definition of a term in this document conflicts with any meaning or definition of the same term in a document incorporated by reference, the meaning or definition as signed to that term in this document shall govern.
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.
| Number | Date | Country | |
|---|---|---|---|
| 63391462 | Jul 2022 | US |
