This disclosure relates to an impact protection device that is worn on the person.
Helmets, shoulder pads, thigh pads and other protective gear is used by people in various situations to help protect the body from injury due to impacts. In contact sports such as football, hockey and lacrosse, impacts to the head can be especially problematic.
Protective gear typically aims to absorb impact energy through the use of compressive pads. Such pads do absorb some energy, but are not sufficient. One problem is that when pads reach their compression limit they lose effectiveness. Another problem is that only the portion of the pad directly under the impact location, and areas close to the impact location, is compressed, which limits the pad volume involved in energy absorption and thus limits its effectiveness.
This disclosure features a personal impact protection device comprising a first mechanical member, a second mechanical member spaced from the first mechanical member, and one or more elastomeric energy-absorption members mechanically coupled to and spanning the distance between both of the mechanical members. The mechanical members may be nested and may be generally concentric. The first mechanical member may comprise a first shell that is constructed and arranged to be placed on the head, and the second mechanical member may comprise a second shell that substantially surrounds and is spaced from the first shell. The impact protection device may further comprise a facemask that is mechanically coupled to the second shell. The energy-absorption members may be thin, flat sheet members or elongated straps. The impact protection device may be, for example, a helmet, a knee protector or a thigh protector.
The impact protection device may further comprise one or more energy absorption subassemblies. The energy absorption subassemblies may comprise generally concentric spaced rings comprising an inner ring and an outer ring, and a plurality of the energy-absorption members mechanically coupled to both the inner ring and the outer ring and spanning the distance between the rings. The energy-absorption members that are coupled to the spaced rings may be generally annular. The energy-absorption members that are coupled to the spaced rings may themselves be spaced around at least most of the circumferences of the inner and outer rings. The inner ring may be fixed to the outside of the first mechanical member, and the outer ring may be fixed to the inside of the second mechanical member. The energy-absorption members may be elastomeric strips that are coupled together at one end and free from each other at the other end. Some of the energy-absorption members may be longer than other members. Some of the energy-absorption members may be stronger than other members.
The first mechanical member may comprise a first inner ring and the second mechanical member may comprise a first outer ring spaced from and surrounding the first inner ring; a plurality of the energy-absorption members may be mechanically coupled to both the first inner ring and the first outer ring and span the distance between such rings. The impact protection device may further comprise a first shell to which the first outer ring is mechanically coupled. The impact protection may further comprise a second inner ring and a second outer ring spaced from and surrounding the second inner ring, and a plurality of energy-absorption members mechanically coupled to both the second inner ring and the second outer ring and spanning the distance between such rings. The impact protection device may further comprise a second shell to which the second outer ring is mechanically coupled. The first shell and the second shell may be connected by a hinge that is located between the shells. The first shell and the second shell may each be constructed and arranged to be attached to clothing covering a leg, with one shell above the knee and the other shell below the knee and the hinge proximate the knee.
Also featured in this disclosure is a helmet comprising a first shell that is constructed and arranged to be placed on the head, a second shell that substantially surrounds and is spaced from the first shell, one or more energy absorption subassemblies located between the first and second shells, each energy absorption subassembly comprising generally concentric spaced rings comprising an inner ring and an outer ring and a plurality of elastomeric energy-absorption members mechanically coupled to both the inner ring and the outer ring and spanning the distance between the rings; the energy-absorption members are spaced around at least most of the circumferences of the inner and outer rings. The inner ring of each energy absorption subassembly is fixed to the outside of the first shell, and the outer ring of each energy absorption subassembly is fixed to the inside of the second shell.
Further featured herein is an impact protection device for protection of a knee comprising two energy absorption subassemblies, each energy absorption subassembly comprising generally concentric spaced rings comprising an inner ring and an outer ring, and a plurality of elastomeric energy-absorption members mechanically coupled to both the inner ring and the outer ring and spanning the distance between the rings; the energy-absorption members are spaced around at least most of the circumferences of the inner and outer rings. There is a first housing to which the outer ring of a first energy absorption subassembly is mechanically coupled, and a second housing to which the outer ring of the second energy absorption subassembly is mechanically coupled. The first housing and the second housing are each constructed and adapted to be attached to clothing covering a leg, with one housing above the knee and the other housing below the knee. The first housing and the second housing are connected by a hinge that is located between the housings and proximate the knee.
Embodiments of the innovation can relate to an impact protection device which includes a first shell configured to be disposed on a body portion of a user, a second shell spaced at a distance from the first shell, and a set of elastomeric members spanning the distance between the first shell and the second shell. Each elastomeric member includes a first end and an opposing second end, each first end comprises a first end portion disposed within a corresponding opening defined by the first shell and a terminal portion disposed against an inner wall of the first shell and each second end connected to the second shell. The set of elastomeric members are configured to stretch between the first shell and the second shell in response to a translation of the second shell relative to the first shell and at a location that is substantially opposite to an impact receiving location of the second shell.
Embodiments of the innovation can relate to an impact protection device which includes a first shell configured to be disposed on a body portion of a user, a second shell spaced at a distance from the first shell, and at least one energy absorption subassembly disposed between the first shell and the second shell. The at least one energy absorption subassembly comprises a first component, a second component spaced at a distance from the first component, and a set of elastomeric members spanning the distance between the first component and the second component. Each elastomeric member of the set of elastomeric members includes a first end and an opposing second end, the first end coupled to the first component and the first shell and the second end coupled to the second component and the second shell. The set of elastomeric members are configured to stretch between the first component and the second component in response to a translation of the second shell relative to the first shell and at a location that is substantially opposite to an impact receiving location of the second shell.
The foregoing and other objects, features and advantages will be apparent from the following description of particular embodiments of the innovation, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of various embodiments of the innovation.
The innovation set forth in this disclosure may be accomplished in a personal impact protection device. The personal impact protection device uses one or more elastomeric energy-absorption members that are mechanically coupled to two spaced nested mechanical members or shells that act as impact areas, and also can act as anchor points and supports for the elastomeric members. One of the two mechanical members is coupled to a person's body. The coupling can be to clothing worn by the person or directly to the body of the person. The coupling can be accomplished by means such as elastic straps. When the impact protection device undergoes impact to the second or outer member, the second mechanical member (that is not coupled to the body) is moved relative to the first mechanical member. This movement causes the spacing between the members to change: on the side of the members away from the impact, the spacing between the members increases. This causes the elastomeric members located in the region in which the spacing has increased to stretch. As the elastomeric members stretch, they absorb momentum and thus lower the force felt by the person wearing the device. The impact protection device thus helps to protect the person from injury caused by the impact.
Personal impact protection device 10 is schematically depicted in
Energy-absorption member 16 is anchored to shell 12 at locations 21 and 22 and anchored to shell 14 at location 20. Upon inwardly-directed impact against shell 12 at or proximate location 26, shell 12 is pushed in the direction of arrow “A” relative to shell 14, which is stationary or largely stationary due to it being coupled to clothing or the body. The impact thus increases the distance between the shells at the side opposite the impact location, indicated by increased gap 30. This motion causes member 16 to stretch, which absorbs energy. In an ideal situation, all of the impact energy is absorbed by member 16. Even if less than all of the energy is absorbed, the energy absorption decreases the amount of energy transferred to the body in and around area 27 proximate the area of impact 26.
The personal impact protection device can be constructed and arranged to absorb impact energy from all directions and angles, or from less than all. The example shown in
The personal impact protection device may include one or more energy-absorption subassemblies. Broadly, an energy-absorption subassembly can be an assembly that carries one or more elastomeric energy-absorption members and that is constructed and arranged to be mechanically coupled to and located between the first and second mechanical members or shells. The energy-absorption subassemblies thus can assist with the ease of manufacturing or assembly of the personal impact protection device.
In a non-limiting embodiment shown in
The subassembly can be mechanically coupled to the mechanical members/shells in a desired fashion, such as by riveting or using other fasteners. Typically, outer ring 62 would be fixed into the inside of the outer shell, and inner ring 64 would be fixed to the outside of the inner shell. Subassembly 60 thus would establish the gap between the inner and outer mechanical members/shells.
The circular subassembly is not necessary. A similar result can be accomplished by using a number of smaller subassemblies each comprising spaced structural members that are adapted to support one or more elastomers, e.g., with one or two elastomers to each subassembly. The subassemblies can be arc-shaped, or can take another shape that is appropriate for the space between shells in which they are to be located. They can be distributed anywhere in the helmet or other personal impact protection device. They can be attached to any helmet of any size using standard mechanical fasteners such as rivets. The elastomer is tubular, like a piece of a bicycle inner tube. The tubes slip over the structural members of the subassembly, and the subassemblies are then attached to each shell. The absorption strength of a subassembly can be changed simply by using a longer tube. The distance between the shells can be any length, say from 1 to 3 inches, using standard parts. A three inch elastomer has nine times the absorption of a lone inch elastomer. More generally, subassembly 60 can be divided into individual subassemblies as may be desirable to achieve a particular result.
One particular embodiment of the personal impact protection device is a helmet that is constructed and arranged to be worn on the head of a user to protect the head from impact injury. Helmet 70,
The operation of helmet 70 is schematically depicted in
Helmet 70 is also able to absorb blows borne from the bottom or top, and oblique blows that cause torque. Any impact that moves the outer ring of an energy-absorption subassembly relative to the inner ring will cause one or more elastomeric members to stretch, and thus absorb energy. Any motion of the outer shell that causes the stretching in any direction of one or more elastomeric members will absorb energy and thus help to ameliorate the effects of impact.
A specific embodiment of an impact protection device for protection of a knee, is shown in
Device 100 is worn such that the side with the pivot and that defines a continuous portion of hinged housing assembly 112 is located along the outside as opposed to the inside of the wearer's knee, where impact is most likely to occur in a sport such as football. The housing assembly helps to transfer force at any location along the length of the assembly to one or both of the energy-absorption subassemblies 102 and 106. Assemblies 102 and 106 are arranged such that in the rest position shown in the drawings, there is a larger gap between the inner and outer rings 122, 124 on this outside area proximate portion 120 than on the opposite or inside portion 121. Since the gap in the area of impact defines the maximum travel of the outer ring 124 of the energy-absorption subassembly relative to the inner ring 122, having the inner and outer rings 122, 124 generally but not exactly concentric as in this case, can provide additional energy absorption in one direction, which in this case is impact to the outside of the knee area that can cause severe injury.
Housing 104 can pivot about axis 113. Housing 108 can pivot about axis 114. Structure 110 can pivot about axes 113 and 114. Elastomeric energy-absorption member 103 of subassembly 102 and elastomeric energy-absorption member 107 of energy absorption subassembly 106 are indicated in the drawings.
In this non-limiting example, each elastomeric member is a flat sheet that fits through slots in both shells. Each has one enlarged end (e.g., ends 220 and 230) that sits on either the outside of the outer shell or the inside of the inner shell to prevent the member from being pulled through the adjacent slot. The other ends of the elastomeric members are mechanically coupled to the other shell by a suitable mechanical means, such as clamps 224 and 234. Also, additional molded rubber or plastic part 208 (with sufficient compliance such that it does not substantially inhibit relative motion of the shells) is coupled to the lower rims of the two shells. Part 208 can potentially add some additional compliance/energy absorption, but mainly part 208 is used to close the opening between the shells to prevent clothing or other objects from entering.
As provided above, the personal impact protection device 10 can include an inner shell 14, an outer shell 12, and a set of elastomeric members 16 disposed between a space defined by the inner and outer shells 14, 12. In one arrangement, the elastomeric members and the inner and outer shells of a personal impact protection device can be configured to provide ease of manufacturability, as well as customization of the energy absorption characteristics of the impact protection device.
The first shell 614 is configured to be disposed on a body portion of a user. For example, in the case where the impact protection device 610 is a helmet, the first shell 614 can be disposed on a user's head. In another example, in the case where the impact protection device 610 is a knee protective device, such as illustrated in
The second shell 612 spaced at a distance d from the first shell 614. While the distance d can include a variety of lengths, in one arrangement, the distance d between the second shell 612 and the first shell 614 is approximately one inch. With such spacing, the second shell 612 is configured to translate and/or rotate relative to the first shell 614.
The set of elastomeric members 400 include individual elastomeric members 402 spanning the distance d between the first shell 614 and the second shell 612. Each elastomeric member 402 includes a first end 420 and an opposing second end 422 which connect the elastomeric member 402 to the respective first and second shells 614, 612. For example, the first end 420 can include a first end portion 424 disposed within a corresponding opening 426 defined by the first shell 614 and a terminal portion 408 disposed against an inner wall 627 of the first shell 614. Further, the second end 422 can include a second end portion 428 disposed within a corresponding opening 430 defined by the second shell 612 and a terminal portion 410 disposed against an outer wall 629 of the second shell 612.
The set of elastomeric members 400 are configured to absorb a load, such as an impact load, applied to the second shell 612 of the impact protection device 610. For example, each elastomeric member 402 operates mechanically as an extension spring configured to resist a tensile load. As such, and as will be described in detail below, the elastomeric members 402 located opposite to an impact zone on the second shell 612 are configured to stretch as the second shell 612 moves relative to the first shell 614, such as along a direction of a length of the elastomeric member 402. Such stretching can decelerate the second shell 612 relative to the first shell 614 to absorb at least a portion of the impact energy delivered to the second shell 612.
Further, the set of elastomeric members 400 are configured to resist rotational impact loads applied to the second shell 612. For example, as provided above, the elastomeric members 400 space the second shell 612 from the first shell 614 by the distance d. As such, the second shell 612 can rotate relative to the first shell 614 and as such, the elastomeric members 402 located opposite to a rotational impact zone on the second shell 612 can resist such rotational loading. Additionally, in response to rotational impact loads, rotation of the second shell 612 can deflect at least a portion of the rotational impact load away from the impact protection device 610. As such, rotation of the second shell 612 mitigates the absorption of the deflected energy by the impact protection device 610.
An example arrangement of an elastomeric member 402 is illustrated in
The first leg 403, the second leg 405, and the terminal portion 408 of the first end 420 can define an opening 407 there between. The opening 407 is configured to receive an insertion tool to facilitate insertion and coupling of the elastomeric member 402 to the shells 614, 612. For example,
Returning to
Returning to
With reference to
In one arrangement, the set of elastomeric members 400 of an impact protection device 610 can include elastomeric members 402 having varying geometries and mechanical properties. By including different types of elastomeric members 402, the impact protection device 610 can be customized to function in a particular scenario.
In one arrangement, certain elastomeric members 402 of the set of elastomeric members 400 can have different relative lengths, such as illustrated in
In one arrangement, certain elastomeric members 402 of the set of elastomeric members 400 can have different relative strengths or spring constants. For example, with reference to
In one arrangement, the thickness of the elastomeric members 402 can vary between the terminal portion 408 of the first end 420 and the terminal portion 410 of the second end 422. For example, with reference to the second elastomeric member 402-3, the second leg 405 can include a variable wall thickness (e.g., a D-shaped wall thickness) extending along the longitudinal axis 407. With such a variable wall thickness, the spring constant of the second elastomeric member 402-3 can vary in response to the increase in the displacement distance d between the second and first shells 612, 614 in response to an impact load.
Following assembly, at least a portion of the elastomeric members 402 of the set 400 are disposed under tension and hold the second shell 612 in position relative to the first shell 614. This insures that following impact, the second shell 612 will recover to its original position relative to the first shell 614 for a subsequent impact.
The impact protection device 610 can be worn by a user on a user's body portion (e.g., head, knee, shoulder, etc.) and utilized to absorb the energy of an impact. During operation, the set of elastomeric members 400 are configured to stretch between the first shell 614 and the second shell 612 in response to a translation of the second shell 612 relative to the first shell 614 and at a location that is substantially opposite to an impact receiving location of the second shell 612. For example, as the elastomeric members 402 opposite to the impact location stretch, they absorb momentum of the second shell 612 and the energy of the impact, and thus lowering or eliminating the force of the impact felt by the person wearing the device 610.
As illustrated in
As illustrated in
As illustrated in
With the positioning of the impact protection device 610 shown in
With the configuration of the impact protection device 610 described above, the elastomeric members 402 allow a manufacturer to assemble the impact protection device 610 in a relatively non-labor intensive manner with a relatively low manufacturing cost. For example, as provided above, the insertion tool 414 provides a manufacturer with the ability to affix elastomeric members 402 to the shells 612, 614 and to secure the shells 612, 614 together. As such, the elastomeric members 402 can function as both the shell coupling mechanism and the deceleration mechanism within the impact protection device 610, thereby reducing the number of parts needed to assemble the shells 614, 612 to manufacture the impact protection device 610, as well as reducing the assembly time needed.
Further, the configuration of the impact protection device 610 facilitates repair by an assembler or manufacturer. For example, with reference to
Additionally, the configuration of the impact protection device 610 provides the manufacturer with the ability to customize an impact response of the impact protection device 610. In one arrangement, following an assembly of an impact protection device 610, a manufacturer can replace any number of elastomeric members 302 to either increase or decrease the resistivity of the device 610 for a particular application. For example, to configure the impact protection device 610 for cases where lower impact loads are expected, such as with non-professional users or relatively younger users, the manufacturer can replace particular elastomeric members 402 in the device 610 with elastomeric members 402 having a relatively lower load absorption threshold or spring constant. Alternately, to configure the impact protection device 610 for cases where higher impact loads are expected, such as with professional users, the manufacturer can replace particular elastomeric members 402 in the device 610 with elastomeric members 402 having a relatively higher load absorption threshold or spring constant. As such, the manufacturer can customize the impact protection device 610, depending upon its use.
As provided above, the configuration of the elastomeric members 402 provides a manufacturer with the ability to customize the impact response of the impact protection device 610. In one arrangement, the elastomeric members 402 can form part of an energy absorption subassembly having a particular, preconfigured impact response. For example, the energy absorption subassembly can include elastomeric members 402 having a relatively low load absorption threshold or spring constant for lower load impacts while a second energy absorption subassembly can include elastomeric members 402 having a relatively high load absorption threshold or spring constant for higher load impacts. As will be described below, a manufacturer can couple the energy absorption subassembly to the first and second shells 614, 612 to form an impact protection device 710.
The energy absorption subassembly 760 also includes a set of elastomeric members 400 spanning the distance d between the first component 762 and the second component 764. This spacing defines a deceleration zone of the within the energy absorption subassembly 760.
Each elastomeric component 402 can be configured with a particular thickness and width and/or material in order to provide the energy absorption subassembly 760 with a particular, preconfigured impact response. Further, each elastomeric component 402 can be located at particular locations between the first component 762 and the second component 764 and spaced in a desired manner to accomplish a particular amount of energy-absorption at one or more desired locations of the subassembly 760. For example, relatively stronger elastomeric components 402 can be disposed between the first and second components 762, 764 with some slack such that they begin to stretch only close to the endpoint of travel of the second component 764. With such a configuration, the energy absorption subassembly 760 can provide a relatively high load absorption, which is useful for heavy (i.e., relatively high load) impacts.
Each elastomeric component 402 of the set 400 can be coupled to the first and second components 762, 764. For example, with reference to
For example, as illustrated, the first component 762 defines a first opening 720 of a first set of openings extending between an inner wall 724 and an outer wall 726 of the component 762 and the second component 764 defines a second opening 722 of a second set of openings extending between an inner wall 728 and an outer wall 730. The first component 762 includes a first clamping mechanism 740 disposed within the opening 720 and the second component 764 includes a second clamping mechanism 742 disposed within the opening 722. The clamping mechanisms 740, 742 are configured to secure corresponding first and second end portions of the elastomeric member 402 to the components 762, 764.
For example, the clamping mechanisms 740, 742 can include corrugations within the corresponding openings 720, 722 where the width of the corrugated opening is less than a width of the elastomeric member 402. During assembly, a manufacturer can apply a tension to the elastomeric member 402 along longitudinal axis to reduce the effective thickness of the member 402 in order to insert the member 402 into the openings 720, 722. Once disposed within the openings 720, 722, the manufacturer can release the tension along the longitudinal axis to allow the elastomeric member 402 to expand against the clamping mechanisms 780, 782, thereby securing the elastomeric member 402 to the first and second components 762, 764 and disposing the elastomeric member 402 under tension between the first and second components 762, 764.
Returning to
With reference to
With such a configuration, the energy absorption subassembly 760 can establish the gap or distance between the first and second shells 714, 712. Accordingly, during operation, an impact to one side of the impact protection device 710 causes the second component 764 to move relative to the first component 762, while the first component 762 remains substantially stationary relative to a user's body part. Movement of the second component 764 causes the spacing between the elastomeric members 402 to change: the elastomeric members 402 in proximity to the location of impact can collapse and elastomeric members 402 opposite to the impact location can stretch resistively.
As described above, the elastomeric members 402 can form part of an energy absorption subassembly 760 having a first component 762 and a second component 764 spaced at a distance d from the first component 762 where the first and second components 762, 764 are coupled to the first and second shells 614, 612, respectively. Such description is by way of example only. In one arrangement, the first and second component 762, 764 are integrally formed with the first and second shells 614, 612, as indicated in
As described above, the elastomeric members 402 include a first terminal portion 411 configured to secure a first end 420 to the first shell 614 and a second terminal portion 410 configured to secure the second end 422 to the second shell 612. Such description is by way of example only. In one arrangement, as illustrated in
During assembly, a manufacturer can apply a tension to the elastomeric member 402 along longitudinal axis to reduce the effective thickness of the member 402 in order to insert the member 402 into the openings 426, 430. Once disposed within the openings 720, 722, the manufacturer can release the tension along the longitudinal axis to allow the elastomeric member 402 to expand against the clamping mechanisms 780, 782, thereby securing the elastomeric member 402 to the first and second shells 614, 612.
In one arrangement, the elastomeric member 402 can be secured to the shells 614, 612 using a combination of the terminal portions and the clamping mechanisms, as described above. For example,
As indicated above, the elastomeric members 402 can be configured with a generally rectangular geometry having a first terminal portion 408, a second terminal portion 410, and first and second legs 403, 405 disposed between the terminal portions 408, 410. Such indication was by way of example only. In one arrangement, as indicated in
For example, the elastomeric member 402 can define a first set of threads 660 disposed at a first end 420 and a second set of threads 662 at the second end 422. The pitch and spacing of the threads 660, 662 can correspond to the tapped threads 664, 666 defined by the corresponding openings 426, 430 of the first and second shells 614, 612. In one arrangement, the material forming the elastomeric member 402 has a relatively high rotational stiffness, thereby allowing the manufacturer to rotate the elastomeric member 402 and advance the member 402 into the first and second shells 614, 612. In one arrangement, the elastomeric member includes a tool insertion portion, such as opening 668 disposed between the first and second ends 420, 422, which allows a manufacturer to utilize an insertion tool to provide a level of rotational stiffness to the elastomeric member 402 during insertion.
Another example is shown in
Device 500 further includes mechanism 524 that allows for adjustment of the tension “T” on spring 510. In this non-limiting example this is accomplished with nip rollers 515 and 516,
Pre-tensioning of the elastomer(s) helps to ensure that all shell motion occurring on impact results in stretching of the elastomer(s) (spring(s)) and absorption of impact energy. A second or more additional elastomers can be added in parallel with spring 510. This can have a higher or lower spring constant and can be pre-tensioned as desired. The multiple springs can be selected and tensioned to achieve a desired blended energy absorption result. For example, a second elastomer could have a higher spring constant and set such that it was stretched under greater impacts, to provide more damping during higher impact events.
Another option, not shown in the drawings, would be to include a circuit that recorded the number of impacts to the device that exceeded the energy-absorption capacity. This could be accomplished by including a network of conductors on the outside of the inner shell and on the inside of the outer shell, arranged such that electrical contact occurred between the two networks when the shells touched (which would happen when the energy absorption members were taxed beyond their capacity). A simple circuit would be included to both measure continuity and record the data; the circuit would likely include a battery and a controller with memory. The conductors could be accomplished with thin copper strips similar to ribbon cables, or other conductors. The conductors could be arranged in a criss-cross or hatched pattern such that electrical contact was made when the shells touched even if the alignment between the shells changed due to oblique blows that twisted the outer shell, and the like.
While various embodiments of the innovation have been particularly shown and described, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the innovation as defined by the appended claims.
This application is a continuation-in-part of U.S. application Ser. No. 13/766,828, filed on Feb. 14, 2013 and entitled “Personal Impact Protection Device,” which claims priority to Provisional Application Ser. No. 61/599,566, filed on Feb. 16, 2012, the contents and teachings of each of which are hereby incorporated by reference in their entirety.
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Number | Date | Country | |
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Number | Date | Country | |
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Number | Date | Country | |
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Parent | 13766828 | Feb 2013 | US |
Child | 16443462 | US |