1. Field of the Invention
The present invention relates, in general, to evaporative cooling devices for individual use such as personal misting devices, and, more particularly, to a portable or personal misting device that uses a manually-operated fan rather than a battery-operated fan and that, in most cases, does not direct spray through spinning fan blades.
2. Relevant Background
Portable misting devices are used worldwide to allow individuals to cool themselves while attending sporting events and other outdoor activities such as amusement parks. In general, these devices make use of evaporative cooling and provide a mist of water on a person's skin that is then evaporated by air flowing from a fan. In other words, existing misting devices typically provide a combination of a battery operated fan to provide a flow of air and a pump adapted to provide an atomized mist spray of water. While misting devices have been widely popular, there is a demand for new designs that address problems with existing products such as their weight and cost and to also expand the existing market size.
Existing spray misting devices use a portable-sized fan for creating a cooling airflow with well-know rotary fans that are battery powered. The use of batteries and a battery-powered fan motor causes the misting device to be relatively heavy. The batteries also increase the overall cost of the devices and present other issues such as a need to periodically replace the batteries (e.g., the fan may stop working in the middle of an event) and to handle the disposal of the batteries in an environmentally safe manner. Hence, it would be desirable to provide a personal mister device that does not require use of batteries.
A typical misting device includes a body or bottle with a hollow interior that holds a volume of liquid and an applicator or pump assembly for providing an atomized mist spray of the liquid. A clip assembly is provided for securing the liquid container or body to the rear of a rotary fan unit so that the applicator or pump outlet is located in proximity to the fan blades. During use, a user of the device presses on a finger trigger or lever of a pump, and the applicator generates an atomized mist spray. The water is delivered in a direction the fan blades are directing air to create a current of air to deliver the mist and water to a user's skin. The atomized water is sprayed through the spinning fan blades, and this is effective for delivering the water to the user but causes other problems. Specifically, some of the mist of each spray contacts and collects on the fan blades. This water then is wicked rapidly to the ends of the blades and whipped off as drops of water, which may strike the user or, more typically, other people located to the side of the person holding the misting device. A number of misting device designs have attempted to resolve the problem with misdirected and leaking water, and these designs often have included a water shield or collection device positioned about the periphery of the fan blades. The water then may drip down the shield onto the users hands or into an additional collection reservoir. There remains a demand for an improved design for delivering atomized water or mist that addresses problems with spraying water through rotating fan blades.
The present invention addresses the above problems by providing a personal misting device that simplifies the function and design, reduces manufacturing and operation costs, and improves the effectiveness of existing cooling devices. Briefly, embodiments of the personal misting devices described herein combine a handheld folding fan or flip fan with a water container and atomizing spray pump to create a simple, convenient, and superior functioning personal cooling device. In a storage configuration or position, the folding fan is retracted or folded with its fabric body (or fan blade or “sail”) positioned near the water container. In a cooling or use position, the folding fan is expanded or unfurled with the fabric blade or sail positioned in its generally planar and semi-circular arrangement. The device is then operated manually by a user grasping the container and rotating it to generate a cooling air flow and by triggering the spray pump to discharge water that is atomized to provide a mist that lands on their skin such that the combination of moistened skin and flowing air provides an evaporative cooling effect.
The personal cooling devices provide a number of advantages over prior battery operated misters. For example, no motors or batteries are required for operation of the fan which lowers cost and weight of the cooling device and also reduces environmental impacts related to battery disposal and eliminates the risk that the device simply will not be operable when needed (e.g., when a battery dies at an event). Depending on the size of the fan and input by the user, the devices are expected to provide improved air flow (i.e., increase volumetric flow rate of air) for an increased evaporative cooling effect when compared with typical motorized fans in existing devices. The flip out and retractable aspects of the folding fan are likely to excite consumers especially younger buyers as they provide an element of fun or entertainment (e.g., a switch blade-like functionality) not available with existing misting devices. The unfurled or expanded fan blade (planar or somewhat ridged surface) provides a large, visible surface area (semicircular planar or somewhat ridged surface area) that can be used to contain artwork or text (e.g., fan blade data) such as branding, advertisements, movie or television characters, and/or personalities information such as the owner's name or the like, which will increase the value and attractiveness of the personal misting devices to sellers and buyers or the products. The unfolded fan blades also serve other functions not available with rotary fans such as providing a shade or sun block to sunlight. The personal misting devices may also be sized (e.g., 6 to 12 inches in length, about 3 to 6 inches in width, and 0.5 to 3 inches in depth or the like) such that in the stored or retracted position of the fan blade the devices may be sold or distributed via vending machines, may easily be carried and stored by the user, and may more readily be shipped and stored/warehoused due to its compact size compared with existing personal mister designs.
More particularly, a personal cooling apparatus is provided that is compact and requires no motors or batteries to operate. The cooling apparatus includes a container with a chamber for containing a volume of liquid. A pump or spray assembly is included with a fluid inlet tube that extends into the liquid chamber and also includes an atomizer nozzle operable to output mist from a portion of the liquid received from the fluid inlet tube (e.g., when a pump trigger mechanism is depressed drawing water or other liquid from the container through the tube and nozzle). Significantly, the cooling apparatus further includes a folding fan pivotally mounted on the container. The folding fan is selectively positionable or retractable in a storage position with a fan blade that is retracted and positionable/unfurled into a cooling position with the fan blade unfolded and extending outward from the container.
The fan blade is formed of a flexible material (such as a sheet of fabric, a thin sheet of plastic provided via injection molding, ultrasonic welding to plastic splines, or other plastic fabrication methods, or other materials) that in the storage position is folded into a compressed form factor (e.g., a small rectangle with the blade material accordioned upon itself) but in the cooling position is arranged to be substantially planar (e.g., a semi-circular shape with small ridges and valleys where folding occurred). The atomizer nozzle outputs the mist in a target direction that is transverse to the plane containing the unfolded fan blade, and, in some embodiments, the misting direction (or output of the nozzle) is substantially orthogonal to the fan blade. The folding fan may include a plurality of planar inner segments attached to an inner portion of the fan blade proximate to the container, and the inner segments may be pivotally mounted to a support arm (e.g., a pin or axle rod extending through an end of the segments) that extends outward from the container. The apparatus may also include a resilient release mechanism or pivotal support mechanism that is connected to at least one of the inner segments (which in turn is attached to an edge or other portion of the fan blade), and the release mechanism may be selectively operable to apply a spring or rotation force to the attached inner segments to urge the fan blade into the cooling or unfolded position by pivoting the inner segments upon the support arm.
Briefly, embodiments of the present invention are directed to personal misting or cooling devices that include a foldable or flip fan combined with a spray assembly on a water container with an atomizing nozzle. Both the fan and the spray assembly are manually operated such that no motors or batteries are required to operate the device, which reduces the production costs, lowers environmental concerns as no batteries need to be disposed of, and significantly reduces weight and size of the device. The fan includes a blade or body that can be selectively positioned in a cooling or use position in which the fan blade is unfolded or unfurled to be substantially planar (e.g., planar body with some ridging where fabric was previously folded upon itself) and typically takes the shape of a semicircle such as 120 to 180 degree or more sweep. In a storage or retracted/folded position, the fan blade becomes quite compact such that the storage size of the personal cooling device is substantially the same as the liquid container, which allows for easy storage or carrying by the user and for easy distribution (such as via vending machines). These and other advantages will become clear from the following description.
The pump assembly 124 includes a lever or other mechanism 128 that can be compressed or activated manually to actuate the pump of the assembly 125 by pushing it downward as shown at 127, which causes water to be drawn through a straw or tube 129 from container 120 and discharged via atomizer nozzle 126 as a spray or mist. The particular materials and configuration of the container 120 and pump assembly 124 are not limiting of the invention with plastic or glass being commonly used for the container 120 and the container 120 typically containing a few ounces to 24 or more ounces of liquid. Atomizers 124 are well known and a variety may be used in assembly 126 to be activated by a thumb 104 or other finger 106 of a user or operator 102, and the container 120 is typically relatively small in diameter such as less than about 4 inches and more typically less than about 3 inches to allow each gripping/grasp by the user 102 with fingers 106 and the body of the container 120 may be shaped for receiving the user's fingers 106 (e.g., a smaller diameter where the assembly 100 is held).
According to a significant feature of the invention, the personal cooling device 100 includes a foldable or retractable fan 150 that is attached to and/or supported by the container assembly 110. In
To mount the fan 150 on the container assembly 100, the container assembly 100 includes a lower support arm 114 and an upper support arm 132 extending from the lower and upper caps 112, 122, respectively. At the lower support arm 114, an edge member or portion of the fan blade 154 is attached to ridge or wall 116 on support arm 114, with a tip 155 of fan blade 154 being affixed with adhesive or by other methods to the wall 116. A lip 115 may be provided for retaining the fan blade 154 when it is retracted or folded back toward the container 120 and lower support arm 114 as shown in
The assembly 100 may be adapted for providing a flip out or switchblade-like action. To this end, an unfolding or expanding assembly 130 is provided that may be thought of as including the support arm 132 and mounting pin 136. An additional inner segment 138 is provided on the second or other edge of the fan blade 154 and mounted on the pin 136. The segment 138 may include a slot or receptacle 139 for receiving a spring member 142 (e.g., a rubber band, a spring, or the like). The spring member 142 extends from a pin/post 140 up to slot 139. The spring member 142 provides a force that assists the blade 154 in unfolding from a storage or folded position to the position shown in
The fan blade 154 typically will be formed of a material that can be folded and then unfolded such as a cloth or a plastic-based fabric. The blade 154 may come in a variety of sizes, too, with some embodiments ranging from about 3 inches to about 18 inches in radius with some embodiments using 6 to 10 inch radius blades. The segments 138, 152 and other component typically will be formed from lightweight materials such as wood or plastic.
With the cooling device 100 of
The device 400 includes a flip fan or folding fan 450, which is shown in
The personal misting device 400 also includes a pump or spray assembly 440 attached to the top of the container 420. The spray assembly 440 includes a cap or cover 430 that may snap onto or thread onto the top of the container 420. The cap 430 includes a portion that extends outward away from the body (e.g., an upper support arm) and that supports the pivotal mounting mechanism 460 for the fan 450. Within or beneath the cap 430, the pump assembly 440 includes a water inlet or suction tube 442 that extends into the container 420 to allow withdrawal of the liquid 428. The tube 442 extends upward to the inlet of an atomizer or spray mechanism 448 that is directed out or extends out from an opening 432 in the cap 430. Again, the cap 430 may include two openings 432 such that the nozzle or outlet of the spray mechanism 448 may be rotated 180 degrees (more or less) to switch the device 400 from right to left-handed use. The atomizer mechanism 448 is attached to the container with base or frame 444 and a trigger or lever arm 446 is pivotally mounted to the base 444 via pin 445 and may be attached to atomizer 448 to cause the atomizer 448 to be moved downward or actuated with movement 447 of the trigger 446. The trigger 446 extends outward and away from the container 420 and is arranged to be operated with an operator's thumb (e.g., to be a thumb trigger) or palm.
Use of the device 400 would be similar to that of device 100. Once the container 420 is filled with a volume of liquid 428, the user may press the lever 462 as shown at 463 to cause the fan blade 454 to unfurl or extend 459. The user may then press the trigger 446 as shown at 447 to cause an atomized volume of the liquid 428 or a mist to be directed toward their skin. The user may then (or concurrently with the pressing 447 of trigger 446) flick their wrist or move their forearm (or otherwise move the container 420) to move the container 420 and to operate the fan 450 to cause the fan blade 454 to push a volume of air toward the skin that has been or is being moistened by the atomizer 448.
In some cases, it may be desirable for a personal cooling device to be formed using a conventional container or bottle.
To activate the spray pump or atomizer 514 the assembly 510 includes a support arm 530 that extends outward from the cap 512 transverse to a longitudinal axis of the bottle 502 so as to allow the fan 520 to be supported away from the bottle 502. The support arm 530 includes a pivot pin or mounting mechanism for a pump trigger 540 (with pivoting shown at 545) that is attached to the atomizer 514 so as to generate a mist or spray from liquid 501 when the trigger 540 is moved or pressed as shown at 541. The assembly 510 also includes a flip fan 520 that can unfurl or deploy as shown at 523 (and as explained with reference to
Although the invention has been described and illustrated with a certain degree of particularity, it is understood that the present disclosure has been made only by way of example, and that numerous changes in the combination and arrangement of parts can be resorted to by those skilled in the art without departing from the spirit and scope of the invention, as hereinafter claimed. For example, the particular atomizer nozzle and liquid pump utilized are not limiting to the invention, and it is anticipated that the ideas described herein may be used with numerous spray assemblies. A thumb or finger pump may be used as shown (upper pump as shown in
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