1. Technical Field
This disclosure generally relates to personal protective structures, including, for example, personal protective structures in the form of furniture such as desks, tables and the like, and methods of making the same.
2. Description of the Related Art
Furniture such as desks, tables and the like are well known structures used in office settings, homes and other locations. During times of emergencies, such as during an earthquake, it is generally known that one option for protection is to seek shelter under such structures. Conventional furniture, however, is built to withstand only moderate loads consistent with everyday use and thus is often insufficient to adequately protect those seeking refuge.
According to one embodiment, a personal protective structure is provided for providing protection from falling or collapsing objects or structures. An illustrative system includes a support structure including a skeletal frame of elongated structural members and a skin of sheet or plate sidewalls. The support structure can be covered with overlays, such as, for example, hardwood plywood overlays on its exterior surfaces such that the personal protection structure resembles and can be used as an ordinary piece of furniture, but is built with the structural integrity to withstand substantial impact and static loads. The personal protective structure may resemble a desk, for example, which includes an opening such that the user can enter a cavity of the desk when an emergency situation occurs and there are no other reasonable methods of escape or protection. Inside the desk, the occupant may be further protected by padding and other comforts located therein. The occupant may also be furnished with a number of safety products. These safety products may include a number of emergency items including, for example, a fire extinguisher, lighting, signaling devices, respirators, a medical kit, emergency rations, supplemental air and provisions for sanitary waste.
At least one embodiment of a personal protective structure to provide protection during earthquakes and other events may be summarized as including a support structure having an internal cavity sized to accommodate one or more persons, the support structure including a skeletal frame of elongated structural members and a structural skin coupled to at least a majority of a perimeter of the skeletal frame. The personal protective structure may include an overlay covering at least a portion of an exterior surface of the support structure such that the support structure is at least partially concealed.
The skeletal frame of personal protective structure may include an upper frame assembly designed to absorb kinetic energy through permanent deformation thereof when a substantial impact load is applied to the upper surface of the personal protective structure. The upper frame assembly of the skeletal frame may include horizontal elongated structural members disposed above and supported at least in part by elongated vertical support members of the skeletal frame. The horizontal elongated structural members may be sized and configured to permanently deform prior to any substantial permanent deformation of the elongated vertical support members when a substantial impact load is applied to an upper surface of the personal protective structure.
The support structure may further include a lower horizontal sheet and an upper horizontal sheet coupled to the skeletal frame. The lower horizontal sheet and the upper horizontal sheet may be steel sheet or steel plate material. The upper horizontal sheet may be a steel plate having a thickness of at least one-eighth inch to protect against penetration from falling objects from an overhead direction. The structural skin may be formed of sidewall members of steel sheet or steel plate material having a thickness of at least one-sixteenth inch. The support structure may further include cross braces coupled to the structural skin and skeletal frame.
An overlay may cover an upper surface of the support structure and define a working surface of the personal protective structure. Other overlays may be included to partially conceal, substantially conceal or entirely conceal the support structure. The overlays may comprise wood, metal, glass, ceramics, composites, plastics or combinations thereof and may be secured to the support structure via fasteners, adhesives or other devices.
An internal cavity of the support structure may have a volume equal to or greater than ten cubic feet, and preferably equal to or greater than twenty cubic feet. An area of a footprint of the personal protective structure may be less than twenty-five square feet and a height of the personal protective structure may be 42 inches or less.
The personal protective structure may configured to support a static load of at least 50,000 lbs distributed over an upper surface of the personal protective structure without substantial permanent deformation of the elongated vertical support members. In other embodiments, the personal protective structure may configured to support a static load of at least 100,000 lbs., 250,000 lbs., 500,000 lbs., 750,000 lbs. or 1,000,000 distributed over an upper surface of the personal protective structure without substantial permanent deformation of the elongated vertical support members. A strength-to-weight ratio of the personal protective structure in terms of supportable static load without substantial permanent deformation of the elongated vertical support members may be at least 1000 lbs. of static load for each pound of weight of the personal protective structure. The personal protective structure may be configured to withstand a drop load of at least 10,000 lbs., and preferably at least 50,000 lbs., that impacts an upper surface of the personal protective structure in a generally evenly distributed manner from a height of about ten feet without substantial permanent deformation of the elongated vertical support members.
Some embodiments of the personal protective structures described herein provide ultra high strength protective enclosures to survive the worst case typical masonry building failure up to eight stories and many other scenarios in larger buildings. It is also evident that these structures will also protect against warehouse dangers, and other risks known and unknown.
In the following description, certain specific details are set forth in order to provide a thorough understanding of various disclosed embodiments. However, one skilled in the relevant art will recognize that embodiments may be practiced without one or more of these specific details. In other instances, well-known structures and manufacturing techniques associated with furniture and structural weldments may not be shown or described in detail to avoid unnecessarily obscuring descriptions of the embodiments.
Unless the context requires otherwise, throughout the specification and claims which follow, the word “comprise” and variations thereof, such as, “comprises” and “comprising” are to be construed in an open, inclusive sense, that is as “including, but not limited to.”
Reference throughout this specification to “one embodiment” or “an embodiment” means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, the appearances of the phrases “in one embodiment” or “in an embodiment” in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
As used in this specification and the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the content clearly dictates otherwise. It should also be noted that the term “or” is generally employed in its sense including “and/or” unless the content clearly dictates otherwise.
The support structure 22 (
As shown best in
With reference to
As previously described, in the illustrated embodiment of
As previously described, the structural framework 24 of the illustrated embodiment of
The completed support structure 22 includes a network of structural members 42, 44, 46, 48 (which define the internal skeletal frame 24) wrapped in sheet or plate material to form a protective enclosure defining a cavity 70 within the interior of the desk 10 to accommodate one or more persons during emergency situations. The cavity 70 of the desk 10 preferably has a volume of at least ten cubic feet to accommodate at least one person in a reasonably comfortable position. This is particularly advantageous in the event that circumstances require that one occupy the personal protective structure for an extended period of time. In some embodiments, the volume of the cavity 70 is at least twenty cubic feet. In other embodiments, the volume of the cavity 70 may be less than ten cubic feet.
The interior cavity 70 of the desk 10 may be lined with optional protective padding 72, such as aluminized thermal padding, to reduce the risk of injury or harm to the occupant in an emergency. The padding 72 may provide protection between the occupant(s) and the support structure 22 and act as short term protection against heat should a fire ensue. The padding 72 also enhances comfort of the occupant(s) especially if the protective desk 10 is occupied for an extended period of time. The entrance/exit 34 may also be fitted with a door 74, such as a locking “slam door,” for enhanced protection from flying debris and subsequent air contamination. The door 72 may be formed of a lighter gauge material than the sidewall members 26 of the support structure 22.
In some embodiments, the desk 10 may also be furnished with a number of life safety products. These products may include a number of emergency items including, for example, a fire extinguisher, lighting, signaling devices, respirator, medical kit, emergency rations, supplemental air and items for sanitary waste.
The structural members 42, 44, 46, 48 of the skeletal frame 24 are preferably formed of structural tubes having a closed cross-sectional profile, although other structural members, such as, for example, I-beams, bars, channels and angles are contemplated. Furthermore, it is contemplated that more or fewer structural members 42, 44, 46, 48 than those illustrated may be provided and that vertical support members 42 may also be provided inwardly from the perimeter of the framework 24. The structural members 42, 44, 46, 48 of the skeletal frame 24 are arranged such that if the desk 10 should roll or turn over during an emergency situation or other event, at least some of the structural members 42, 44, 46, 48 would act as vertical support members and protect the structure from collapsing or buckling when subjected to significant overhead loads.
In one embodiment, the desk 10 is constructed with an internal skeletal frame 24 made of a network of mild or high strength steel tubes wrapped with steel plate sidewall members 26 on all sides to form a box-like enclosure. The desk 10 further includes an upper steel sheet or plate 28 and a lower steel sheet or plate 30 overlying and underlying the skeletal frame 24. The desk 10 is then finished with a decorative or functional “skin” such as overlays 32 of wood or other materials. The skeletal frame 24 may be constructed solely of horizontal and vertical elongated structural members 42, 44, 46, 48, or, in some embodiments, may include additional cross-braces 50. When present, the cross-braces 50 can be coupled to intermediate portions of the sidewall members 26 to aid in securing the intermediate portions of the sidewall members 26 to the skeletal frame 24 to prevent bowing of the same and enhance lateral load countering effects of the protective structure under extreme loading conditions.
In one embodiment, the structural members 42, 44, 46, 48 are mild or high strength tube stock, such as, for example, 3″×3″×⅛″ A500 steel tubes, the sidewall members 26 are steel plates having a nominal thickness of at least 1/16″ and strength equal to or greater than A1011 steel, and the upper and the bottom plates are at least ⅛″ A36 steel plates or similar material. The components of the skeletal frame 22 may be welded together to form a rigid integral skeletal structure, or may otherwise be fastened or coupled together with fasteners or other devices. In this manner, the desk 10 is able to maintain its integrity even in the event that it is rolled or flipped. In some embodiments, the top and/or bottom plates 28, 30 are at least ¼″ thick to provide enhanced protection against stab type penetrations that might otherwise be experienced if thinner plates or sheets were utilized.
According to at least one embodiment, the upper framework or frame assembly 40 may be designed as a crumple zone to absorb a portion of kinetic energy from the initial impact or impacts of falling objects during an emergency situation. For example, in some embodiments, an upper frame assembly 40 is designed to absorb kinetic energy through permanent deformation thereof when a substantial impact load is applied to the upper surface 12 of the personal protective structure. The folding or compression of the crumple zone does not significantly affect the vertical supports 42 or the lateral load countering effects of the sidewall members 26.
In one embodiment, the crumple zone includes a plurality of horizontally aligned elongated structural members 44, 46, such as, for example, box tube structures welded or otherwise coupled together in a network and supported by vertical support members 42. The elongated structural members 44, 46 may be of different gauge are sizes depending on the load rating of the personal protective structure. For example, in some embodiments, the elongated structural members 44, 46 are 3″×3″×⅛″ A500 steel box tubes. In other embodiments, the elongated structural members 44, 46 of the upper framework 40 are 1″×3″× 1/18″ A500 steel box tubes. The elongated structural members 44, 46 are preferably sized and configured to permanently deform prior to any substantial permanent deformation of the elongated vertical support members 42 when a substantial impact load is applied to an upper surface 12 of the personal protective structure. In this context, substantial permanent deformation means greater than a one percent change in overall height of the vertical support members 42. Substantial permanent deformation does not include minor dents, gouges and the like.
In some embodiments, specific welding patterns may be utilized to enhance the performance of the crumple zone and its relationship to the vertical skin structure defined by the sidewall members 26. For example, welds may be sequenced to promote uniform heat distribution during the welding process to prevent distortions which may result from localized overheating, which in turn can negatively impact the performance of the crumple zone, skin structure and ultimately the personal protective structure.
In some embodiments, the support structure 22 is designed to withstand a drop load of at least 10,000 lbs., and preferably at least 50,000 lbs., that impacts an upper surface 12 of the personal protective structure in a generally evenly distributed manner from a height of about ten feet without substantial permanent deformation of the elongated vertical support members 42. Again, in this context, substantial permanent deformation means greater than a one percent change in overall height of the vertical support members 42. Substantial permanent deformation does not include minor dents, gouges and the like.
In other embodiments, the support structure 22 of the desk 10 may be designed to withstand static loads distributed over an upper surface 12 thereof in excess of 50,000 lbs., 100,000 lbs., 150,000 lbs., 200,000 lbs., 250,000 lbs. or 300,000 lbs. without substantial permanent deformation of the vertical support members 42. In other relatively higher strength embodiments, the support structure 22 of the desk 10 may be designed to withstand static loads distributed over an upper surface 12 thereof in excess of 500,000 lbs., 750,000 lbs., or 1,000,000 lbs. without substantial permanent deformation of the vertical support members 42.
In embodiments that are rated to support a static load in excess of 1,000,000 lbs., the total weight of the protective structure is preferably less than 1000 lbs. In embodiments that are rated to support a static load in excess of 750,000 lbs., the total weight of the protective structure is preferably less than 750 lbs. In embodiments that are rated to support a static load in excess of 500,000 lbs., the total weight of the protective structure is preferably less than 500 lbs. In embodiments that are rated to support a static load in excess of 250,000 lbs., the total weight of the protective structure is preferably less than 250 lbs. Accordingly, in such embodiments, a strength-to-weight ratio of the personal protective structure in terms of supportable static load without substantial permanent deformation of the elongated vertical support members 42 is at least 1000 lbs. of static load per pound of weight of the personal protective structure.
According to some embodiments, the footprint of the personal protective structure (i.e., the floor area covered by the structure) is less than twenty-five square feet, and in other embodiments, is less than twenty square feet. In still other embodiments, the footprint is less than ten square feet. Consequently, the personal protection structures can provide enhanced protection for one or more persons in a relatively small form factor.
A height H of the desk 10 of the illustrated embodiment of
In one embodiment, a desk 10 has a height H of about 30 inches, a width W of about 78 inches, and a depth of about 34 inches. The skeletal frame 24 is formed of 3″×3″×⅛″ steel box tubes, then wrapped with sidewall members 26 of ⅛″ thick steel sheet and topped with an upper sheet of ¼″ steel plate to form the internal support structure 22. The desk 10 formed in this manner can be configured to support a static load distributed over an upper surface 12 thereof in excess of 1,000,000 lbs.
In another embodiment, a desk 10 has a height H of about 30 inches, a width W of about 66 inches, and a depth of about 34 inches. The skeletal frame 24 is formed of 3″×3″×⅛″ steel box tubes, then wrapped with sidewall members 26 of ⅛″ thick steel sheet and topped with an upper sheet of ⅛″ steel plate to form the support structure 22. The desk 10 formed in this manner can also be configured to support a static load distributed over an upper surface 12 thereof in excess of 1,000,000 lbs.
Personal protective structures of varying strength may be tailored to specific applications, such as, for example, placement in buildings of particular heights or in areas having particularly hazardous materials. In addition, size may be selected to reflect the intended use of the structure. For example, smaller models may be provided as desks for school children.
According to the illustrated embodiment of
In one embodiment, a desk 110 has a height H of about 28 inches, a width W of about 46 inches, and a depth of about 22 inches. The skeletal frame 124 is formed using 3″×3″×⅛″ steel box tubes for the vertical support members 142 and the horizontally aligned elongated structural members 148 at the lower end of the frame 124 and 1″×3″×⅛″ steel box tubes for the horizontally aligned elongated structural members 144 at the upper end of the skeletal frame 124. The skeletal frame 124 is then wrapped with sidewall members 126 of ⅛″ thick steel plate and topped with an ⅛″ steel plate to form the support structure. The desk 110 formed in this manner can be configured to support a static load distributed over an upper surface 112 thereof in excess of 500,000 lbs.
In another embodiment, a desk 110 has a height H of about 28 inches, a width W of about 46 inches, and a depth of about 22 inches. The skeletal frame 124 is formed using 3″×3″×⅛″ steel box tubes for the vertical support members 142, 1″×1″×⅛″ steel box tubes for the horizontally aligned elongated structural members 148 at the lower end of the frame 124, and 1″×3″×⅛″ steel box tubes for the horizontally aligned elongated structural members 144 at the upper end of the frame 124. The skeletal frame 124 is then wrapped with sidewall members 126 of 13 gauge steel sheet on the back and sides and 11 gauge steel sheet on the top and bottom to form the support structure. The desk 110 formed in this manner can be configured to support a static load distributed over an upper surface 112 thereof in excess of 500,000 lbs.
The design and fabrication of personal protective structures described herein having a support structure with a skeletal frame and structural sidewall members wherein the support structure is at least partially covered in one or more overlays can be applied to a variety of structures of varying shapes and sizes and can be combined to meet the needs of an expanded product line, and is not limited to desks structures. For example, similar structures can be used to form, for example, credenzas, conference tables, dining tables, large community tables for classroom settings, beds and various built-in furniture and cabinetry. The personal protective structures can also be provided without any decorative overlays and be configured to fit within a cavity or void of various types of school, office and home furniture or fixtures. For example, office cubicle modules can be placed over or around the personal protective structures described herein such that the protective structures are substantially concealed to maintain a consistent office-like environment while providing enhanced protection during earthquakes and other events.
As a further example of the versatility of the protective structures described herein,
While aspects of the embodiments described herein are particularly suited for coping with dangers posed by earthquakes, these aspects may be well suited for other applications such as tornado protection, small arms protection and hazardous material and radiation protection. Additional materials such as Kevlar or other composite materials may be incorporated to reduce weight and provide protection from projectiles. The personal protective structures may be lead lined to protect against radiation. Further, the various embodiments described above can be combined to provide further embodiments.
These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.
This application claims the benefit under 35 U.S.C. §119(e) of U.S. Provisional Patent Application No. 61/390,126 filed Oct. 5, 2010, where this provisional application is incorporated herein by reference in its entirety.
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