Personal watercraft having off-power steering system

Information

  • Patent Grant
  • 6675730
  • Patent Number
    6,675,730
  • Date Filed
    Tuesday, July 16, 2002
    21 years ago
  • Date Issued
    Tuesday, January 13, 2004
    20 years ago
Abstract
A watercraft is disclosed that includes a hull having port and starboard sides and a propulsion system that generates a stream of pressurized water that exits through a nozzle. A helm operatively connects to the nozzle, whereby turning the helm turns the nozzle. A vane is connected to either or both of the port or starboard sides and is operatively connected to the nozzle. The vane is capable of pivoting inwardly and outwardly in response to steering signals. The vane can also move between an operative position and an inoperative position based on pressure in the propulsion system. The vanes are designed to provide steering assistance when insufficient thrust is generated by the propulsion system to effectively steer the watercraft.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to jet powered watercraft, especially personal watercraft (“PWC”). More specifically, the invention concerns control systems that assist in maneuvering jet powered watercraft when the jet pump fails to produce sufficient thrust to assist in directional control of the watercraft. In particular, the invention is directed to steering assistance for a PWC.




2. Description of Related Art




Jet powered watercraft have become very popular in recent years for recreational use and for use as transportation in coastal communities. The jet power offers high performance, which improves acceleration, handling, and shallow water operation. Accordingly, PWCs, which typically employ jet propulsion, have become common place, especially in resort areas.




As use of PWCs has increased, the desire for better performance and enhanced maneuverability has become strong. Operators need to be able to handle the watercraft in heavily populated areas, especially to avoid obstacles, other watercraft and swimmers. Also, as more people use PWCs as a mode of transportation, it is also preferred that the craft be easily docked and maneuvered in public places.




Typically, jet powered watercraft have a jet pump mounted within the hull that takes in water and expels the water at a high thrust to propel the watercraft. Most PWCs operate with this system. To control the direction of the watercraft, a nozzle is generally provided at the outlet of the jet pump to direct the thrust, or flow of pressurized water, in a desired direction. Turning is achieved by redirecting the thrust. In conventional, commercially available PWCs, the only mechanism provided for turning is the nozzle.




The nozzle is mounted on the rear of the craft and pivots such that the thrust may be selectively directed toward the port and starboard sides within a predetermined range of motion. The direction of the nozzle is controlled from the helm of the watercraft by the person operating the craft. By this, the operator can steer the watercraft in a desired direction. For example, when a PWC operator chooses to make a starboard-side turn, he or she turns the helm clockwise. This causes the nozzle to be directed to the starboard side of the PWC so that the thrust will effect a starboard turn.




During operation, when the user stops applying the throttle, the motor speed (measured in revolutions per minute or RPMs) drops, thus slowing or stopping the flow of water through the nozzle at the rear of the watercraft. This results in reducing the thrust generated by the pump. Accordingly, the water pressure in the nozzle drops. This is known as an “off-throttle” situation. This can occur at low vehicle speeds, for example when the operator is approaching shore or a dock, or at high vehicle speeds, when the operator releases the throttle.




Thrust will also be reduced if the user stops the engine by pulling the safety lanyard or pressing the engine kill switch. The same condition occurs in cases of engine failure (i.e., no fuel, ignition problems, etc.) and jet pump failure (i.e., rotor or intake jam, cavitation, etc.). These are known as “off-power” situations. For simplicity, throughout this application, the term “off-power” will also include “off-throttle” situations, since both situations have the same effect of reducing pump pressure and thus reducing thrust.




Since the flow of pressurized water is the thrust that causes the vehicle to turn, when the thrust is reduced or eliminated, steering becomes less effective. As a result, a need has developed to improve the steerability of PWCs under circumstances of insufficient thrust when the pressure generated by the pump has decreased below a predetermined threshold. This is particularly significant when docking or when driving through low wake areas. This is also important when the vehicle is operating at high speeds and the throttle is released, which would create a situation where steering assistance is needed.




One example of a prior art system is shown in U.S. Pat. No. 3,159,134 to Winnen, which provides a system where steering assistance is provided by vertical flaps positioned at the rear of the watercraft on either side of the hull. In this system, when travelling at low speeds, the thrust from the propulsion system provides minimal steering for the watercraft. When the operator turns the helm, one of the side flaps pivots outwardly from the hull into the flow of water with a flap bar to improve steering control. However, this system is not advantageous for several reasons discussed below.




A system similar to Winnen is schematically represented by

FIG. 18

, which shows a watercraft


1100


having a helm


114


. Flaps


1116




a


,


1116




b


are attached to the sides of the hull via a flap bar


1128




a


,


1128




b


at a front edge. Two telescoping linking elements


1150




a


,


1150




b


are attached to arms


1151




a


and


1151




b


, respectively, at one end and to the respective flap bars


1128




a


,


1128




b


at the other end, respectively. Arms


1151




a


,


1151




b


are attached to partially toothed gears


1152




a


,


1152




b


, respectively. A central gear


1160


is positioned between the gears


1152




a


and


1152




b


to engage them, and is operated, through a linking element


1165


and a steering vane


1170


, by the helm


1114


.

FIG. 18

illustrates the operation of the flaps when the watercraft is turning to the right, or starboard, direction.




Because the gears


1152




a


,


1152




b


are only partially toothed, when attempting a starboard turn, only the right gear


1152




b


will be engaged by the central gear


1160


. Therefore, the left flap


1116




a


does not move but, rather, stays in a parallel position to the outer surface of the hull of the PWC


1100


. Thus, in this configuration, the right flap


1116




b


is the only flap in an operating position to assist in the steering of the watercraft


1100


.




While the steering system of

FIG. 18

provides some level of improved steering control, the system suffers from certain deficiencies. First, steering is physically difficult. When the flap bars


1128


are located at the front portion of the flaps


1116


(as shown), the user must expend considerable effort to force the flaps


1116




a


,


1116




b


out into the flow of water. Second, the force needed to force the flaps


1116




a


,


1116




b


into the water stream causes considerable stress to be applied to the internal steering cabling system that may cause the cabling system to weaken to the point of failure. Third, only one flap


1116




b


is used at any given moment to assist in low speed steering. Therefore, steering assistance is provided on one side of the watercraft only. Fourth, when the helm is turned, the one usable flap is always operative. Thus, when the helm is turned while the watercraft is operating at a high speed, with sufficient thrust, the flap is pivoted into the high pressure flow of water past the hull. This can cause damage to the flap and its associated components and can make handling more aggressive.




Thus, the steering system shown in

FIG. 18

is difficult to use, applies unacceptable stresses to the internal steering system, relies on only half of the steering flaps to effectuate a turn, and cannot be disengaged when steering assistance is not desired.




For at least these reasons, a need has developed for an off-power steering system that is more effective in steering a jet powered watercraft, especially a PWC, when the thrust is inadequate because the pump pressure has fallen below a predetermined threshold. Preferably, the steering system should provide accurate handling with easy operation.




SUMMARY OF THE INVENTION




Therefore, one aspect of embodiments of this invention provides an off-power steering system that does not cause undue stress on the driver or the helm control steering mechanisms.




An additional aspect of the present invention provides an off-power steering mechanism that does not interfere with operation of the watercraft when sufficient thrust is generated by the jet pump to steer the watercraft.




A further aspect of the present invention provides a high degree of maneuverability by providing supplemental steering assistance on both sides of the watercraft.




In summary, this invention is directed to an off power steering system for a personal watercraft comprising a hull, a deck mounted on the hull, and a jet propulsion system positioned in a tunnel of the hull and connected to a steering nozzle at the stem of the hull. The deck supports a straddle seat and a helm with steering handles. A movable vane is mounted on both sides of the hull and spaced a predetermined distance from the side wall of the hull. An actuator operatively connects the vanes and the helm so that the vanes are operable from the helm. The vanes act as mechanisms to deflect the flow of water adjacent to the hull, which causes the watercraft to change direction.




More particularly, this invention relates to a watercraft comprising a hull with an operator's area, a jet propulsion system supported by the hull, and a helm with a steering controller located in the operator's area. To assist with steering, a pair of vanes are supported on opposed sides of the hull for movement with respect to the hull. A first actuator is coupled between the steering controller and each of the vanes to transmit steering signals to at least one of the vanes to pivot the vane with respect to the hull. A second actuator is coupled between the jet propulsion system and each of the vanes to move the vane between a lowered, operative position and a raised, inoperative position.




Preferably, the watercraft is a personal watercraft (PWC). The PWC can be a straddle type seated PWC or a stand-up PWC. Additionally, the watercraft could be different types of jet powered watercraft, such as a jet boat, or even a watercraft powered by a conventional propeller driven system.




The watercraft can be powered by a jet propulsion system that includes a nozzle positioned at the outlet of the propulsion system that is operatively connected to the steering controller, so that the nozzle pivots in response to steering signals and directs the pressurized stream of water in a desired direction to effect turning. A first actuator in the form of a connector can be provided through the hull between the nozzle and the vanes to transmit steering signals from the nozzle to the vanes. The connector can have shock absorbing mechanisms to prevent or reduce the transmission of forces experienced by the vanes to the nozzle. Further, rather than using a nozzle, the steering of the watercraft could be effected by a rudder disposed at the outlet of the jet propulsion system.




The vanes are preferably pivotally connected adjacent to the stern of the watercraft, with one vane on each starboard and port side. Upon receiving a steering command, the vanes can pivot into the flow of water to deflect water and assist with steering. The vanes can be spaced from the hull wall to allow water to flow on both sides of the vane when in certain positions. The vanes can also be provided with through holes to allow water to pass through the vanes and grooves with fins to allow water to flow over the vanes to facilitate flow over the vanes and reduce stress to the vane structure.




The vanes can be moved from an operative position at or below the waterline to an inoperative position above the waterline, when the vanes are not needed, as determined based on the sufficiency of thrust provided by the jet propulsion system. When thrust is reduced or insufficient as evidenced by low pressure in the jet propulsion system, the vanes can be lowered, automatically or selectively, into an operative position.




Such movement can be effected by a second actuator in the form of a hydraulic system that raises or lowers the vanes in response to pressure generated in the pump. While the pressure can be transmitted by signals, it is preferred that the system includes a direct connection to the jet propulsion system. A hydraulic cylinder and piston rod associated with the mounting system of the vane can control the movement of the vane by moving the vane up by a pressure command or down by a spring biased response. A blocking device can be provided to limit downward movement of the vane. In that case, the vane will only move into the operative position when a steering command is received.




In summary, this invention is directed to a personal watercraft comprising a hull having a pair of side walls and bottom with a tunnel, a helm supported by the hull and having a steering member, and a jet propulsion unit supported by the hull in the tunnel and having an inlet that draws in water and an outlet that expels a pressurized stream of water as thrust that propels the personal watercraft. A nozzle is attached to the outlet and directs the pressurized stream of water in response to the steering member to steer the personal watercraft in a desired direction. A side vane is supported by each side wall of the hull. Each vane is operatively connected to the steering member to pivot with respect to the associated side wall in response to movement of the steering member and is operatively connected to the jet propulsion unit to raise and lower with respect to the side wall in response to pressure in the jet propulsion unit.




These and other aspects of this invention will become apparent upon reading the following disclosure in accordance with the Figures.











BRIEF DESCRIPTION OF THE DRAWINGS




An understanding of the various embodiments of the invention may be gained by virtue of the following Figures, of which like elements in various Figures will have common reference numbers, and wherein:





FIG. 1

illustrates a side view of a watercraft in accordance with the preferred embodiment of the invention;





FIG. 2

is a top view of the watercraft of

FIG. 1

;





FIG. 3

is a front view of the watercraft of

FIG. 1

;





FIG. 4

is a back view of the watercraft of

FIG. 1

;





FIG. 5

is a bottom view of the hull of the watercraft of

FIG. 1

;





FIG. 6

illustrates an alternative stand-up type watercraft;





FIG. 7

is an enlarged partial side view of the stern of the watercraft of

FIG. 1

having a side vane in accordance with the preferred embodiment of the invention;





FIG. 8

is a top view in partial section of the vane of

FIG. 7

taken along line


8





8


;





FIG. 9

is a top view in partial section of the vane of

FIG. 7

taken along line


9





9


;





FIG. 10

is a partial top view of the stern of the watercraft with the hull shown in phantom illustrating the operating system of one of the side vanes in accordance with the preferred embodiment;





FIG. 11

is a back view in partial section of the stern of the hull of the watercraft showing the propulsion system and operating system of the side vanes;





FIG. 12

is an enlarged schematic view of a valve that may be used in the operating system of the side vanes;





FIG. 13

is an enlarged back view in partial section of a connecting portion between the propulsion system and a vane;





FIG. 14

is an enlarged side view of the hydraulic component and bracket associated with a vane;





FIG. 15A

is a cross section of the hydraulic component and bracket of

FIG. 14

;





FIG. 15B

is an enlarged view of the circled section indicated in

FIG. 15A

;





FIG. 15C

is an enlarged view of the circled section indicated in

FIG. 15A

;





FIG. 16

is an exploded partial isometric view of an embodiment of a limiting mechanism associated with the vane;





FIGS. 16A through 16D

are schematic representations of the interaction of the components of the limiting mechanism of

FIG. 16

;





FIG. 17

is an isometric view of the back of vane mounted on the hydraulic cylinder with another embodiment of a limiting mechanism; and





FIG. 18

is a schematic view of a prior art system that uses hinge mounted flaps.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS




The invention is described with reference to a PWC for purposes of illustration only. However, it is to be understood that the steering, stopping, and handling systems described herein can be utilized in any watercraft, particularly those crafts that are powered by a jet propulsion system, such as sport boats.




The general construction of a personal watercraft


10


in accordance with a preferred embodiment of this invention is shown in

FIGS. 1-5

. The following description relates to one way of manufacturing a personal watercraft according to a preferred design. Obviously, those of ordinary skill in the watercraft art will recognize that there are other known ways of manufacturing and designing watercraft and that this invention would encompass other known ways and designs.




The watercraft


10


of

FIG. 1

is made of two main parts, including a hull


12


and a deck


14


. The hull


12


buoyantly supports the watercraft


10


in the water. The deck


14


is designed to accommodate a rider and, in some watercraft, one or more passengers. The hull


12


and deck


14


are joined together at a seam


16


that joins the parts in a sealing relationship. Preferably, the seam


16


comprises a bond line formed by an adhesive. Of course, other known joining methods could be used to sealingly engage the parts together, including but not limited to thermal fusion, molding or fasteners such as rivets or screws. A bumper


18


generally covers the seam


16


, which helps to prevent damage to the outer surface of the watercraft


10


when the watercraft


10


is docked, for example. The bumper


18


can extend around the bow, as shown, or around any portion or all of the seam


16


.




The space between the hull


12


and the deck


14


forms a volume commonly referred to as the engine compartment


20


(shown in phantom). Shown schematically in

FIG. 1

, the engine compartment


20


accommodates an engine


22


, as well as a muffler, tuning pipe, gas tank, electrical system (battery, electronic control unit, etc.), air box, storage bins


24


,


26


, and other elements required or desirable in the watercraft


10


. One of the challenges of designing the watercraft


10


is to fit all of these elements into the relatively small volume of the engine compartment


20


.




As seen in

FIGS. 1 and 2

, the deck


14


has a centrally positioned straddle-type seat


28


positioned on top of a pedestal


30


to accommodate a rider in a straddling position. The seat


28


may be sized to accommodate a single rider or sized for multiple riders. For example, as seen in

FIG. 2

, the seat


28


includes a first, front seat portion


32


and a rear, raised seat portion


34


that accommodates a passenger. The seat


28


is preferably made as a cushioned or padded unit or interfitting units. The first and second seat portions


32


,


34


are preferably removably attached to the pedestal


30


by a hook and tongue assembly (not shown) at the front of each seat and by a latch assembly (not shown) at the rear of each seat, or by any other known attachment mechanism. The seat portions


32


,


34


can be individually tilted or removed completely. One of the seat portions


32


,


34


covers an engine access opening (in this case above engine


22


) defined by a top portion of the pedestal


30


to provide access to the engine


22


(FIG.


1


). The other seat portion (in this case portion


34


) can cover a removable storage box


26


(FIG.


1


). A “glove compartment” or small storage box


36


may also be provided in front of the seat


28


.




As seen in

FIG. 4

, a grab handle


38


may be provided between the pedestal


30


and the rear of the seat


28


to provide a handle onto which a passenger may hold. This arrangement is particularly convenient for a passenger seated facing backwards for spotting a water skier, for example. Beneath the handle


38


, a tow hook


40


is mounted on the pedestal


30


. The tow hook


40


can be used for towing a skier or floatation device, such as an inflatable water toy.




As best seen in

FIGS. 2 and 4

the watercraft


10


has a pair of generally upwardly extending walls located on either side of the watercraft


10


known as gunwales or gunnels


42


. The gunnels


42


help to prevent the entry of water in the footrests


46


of the watercraft


10


, provide lateral support for the rider's feet, and also provide buoyancy when turning the watercraft


10


, since personal watercraft roll slightly when turning. Towards the rear of the watercraft


10


, the gunnels


42


extend inwardly to act as heel rests


44


. Heel rests


44


allow a passenger riding the watercraft


10


facing towards the rear, to spot a water-skier for example, to place his or her heels on the heel rests


44


, thereby providing a more stable riding position. Heel rests


44


could also be formed separate from the gunnels


42


.




Located on both sides of the watercraft


10


, between the pedestal


30


and the gunnels


42


are the footrests


46


. The footrests


46


are designed to accommodate a rider's feet in various riding positions. To this effect, the footrests


46


each have a forward portion


48


angled such that the front portion of the forward portion


48


(toward the bow of the watercraft


10


) is higher, relative to a horizontal reference point, than the rear portion of the forward portion


48


. The remaining portions of the footrests


46


are generally horizontal. Of course, any contour conducive to a comfortable rest for the rider could be used. The footrests


46


may be covered by carpeting


50


made of a rubber-type material, for example, to provide additional comfort and traction for the feet of the rider.




A reboarding platform


52


is provided at the rear of the watercraft


10


on the deck


14


to allow the rider or a passenger to easily reboard the watercraft


10


from the water. Carpeting or some other suitable covering may cover the reboarding platform


52


. A retractable ladder (not shown) may be affixed to the transom


54


to facilitate boarding the watercraft


10


from the water onto the reboarding platform


52


.




Referring to the bow


56




0


f the watercraft


10


, as seen in

FIGS. 2 and 3

, watercraft


10


is provided with a hood


58


located forwardly of the seat


28


and a helm assembly


60


. A hinge (not shown) is attached between a forward portion of the hood


58


and the deck


14


to allow hood


58


to move to an open position to provide access to the front storage bin


24


(FIG.


1


). A latch (not shown) located at a rearward portion of hood


58


locks hood


58


into a closed position. When in the closed position, hood


58


prevents water from entering front storage bin


24


. Rearview mirrors


62


are positioned on either side of hood


58


to allow the rider to see behind. A hook


64


is located at the bow


56


of the watercraft


10


. The hook


64


is used to attach the watercraft


10


to a dock when the watercraft is not in use or to attach to a winch when loading the watercraft on a trailer, for instance.




As best seen in

FIGS. 3

,


4


, and


5


, the hull


12


is provided with a combination of strakes


66


and chines


68


. A strake


66


is a protruding portion of the hull


12


. A chine


68


is the vertex formed where two surfaces of the hull


12


meet. The combination of strakes


66


and chines


68


provide the watercraft


10


with its riding and handling characteristics.




Sponsons


70


are located on both sides of the hull


12


near the transom


54


. The sponsons


70


preferably have an arcuate undersurface that gives the watercraft


10


both lift while in motion and improved turning characteristics. The sponsons are preferably fixed to the surface of the hull


12


and can be attached to the hull by fasteners or molded therewith. Sometimes it may be desirable to adjust the position of the sponson


70


with respect to the hull


12


to change the handling characteristics of the watercraft


10


and accommodate different riding conditions. Trim tabs, which are commonly known, may also be provided at the transom and may be controlled from the helm


60


.




As best seen in

FIGS. 3 and 4

, the helm assembly


60


is positioned forwardly of the seat


28


. The helm assembly


60


has a central helm portion


72


, that may be padded, and a pair of steering handles


74


, also referred to as a handle bar. One of the steering handles


74


is preferably provided with a throttle lever


76


, which allows the rider to control the speed of the watercraft


10


. As seen in

FIG. 2

, a display area or cluster


78


is located forwardly of the helm assembly


60


. The display cluster


78


can be of any conventional display type, including a liquid crystal display (LCD), dials or LED (light emitting diodes). The central helm portion


72


may also have various buttons


80


, which could alternatively be in the form of levers or switches, that allow the rider to modify the display data or mode (speed, engine rpm, time . . . ) on the display cluster


78


or to change a condition of the watercraft


10


, such as trim (the pitch of the watercraft).




The helm assembly


60


may also be provided with a key receiving post


82


, preferably located near a center of the central helm portion


72


. The key receiving post


82


is adapted to receive a key (not shown) that starts the watercraft


10


. As is known, the key is typically attached to a safety lanyard (not shown). It should be noted that the key receiving post


82


may be placed in any suitable location on the watercraft


10


.




Returning to

FIGS. 1 and 5

, the watercraft


10


is generally propelled by a jet propulsion system


84


or jet pump. As known, the jet propulsion system


84


pressurizes water to create thrust. The water is first scooped from under the hull


12


through an inlet


86


, which preferably has a grate (not shown in detail). The inlet grate prevents large rocks, weeds, and other debris from entering the jet propulsion system


84


, which may damage the system or negatively affect performance. Water flows from the inlet


86


through a water intake ramp


88


. The top portion


90


of the water intake ramp


88


is formed by the hull


12


, and a ride shoe (not shown in detail) forms its bottom portion


92


. Alternatively, the intake ramp


88


may be a single piece or an insert to which the jet propulsion system


84


attaches. In such cases, the intake ramp


88


and the jet propulsion system


84


are attached as a unit in a recess in the bottom of hull


12


.




From the intake ramp


88


, water enters the jet propulsion system


84


. The jet propulsion system


84


is located in a formation in the hull


12


, referred to as the tunnel


94


. The tunnel


94


is defined at the front, sides, and top by the hull


12


and is open at the transom


54


. The bottom of the tunnel


94


is closed by the ride plate


96


. The ride plate


96


creates a surface on which the watercraft


10


rides or planes at high speeds.




The jet propulsion system


84


includes a jet pump that is made of two main parts: the impeller (not shown) and the stator (not shown). The impeller is coupled to the engine


22


by one or more shafts


98


, such as a driveshaft and an impeller shaft. The rotation of the impeller pressurizes the water, which then moves over the stator that is made of a plurality of fixed stator blades (not shown). The role of the stator blades is to decrease the rotational motion of the water so that almost all the energy given to the water is used for thrust, as opposed to swirling the water. Once the water leaves the jet propulsion system


84


, it goes through a venturi


100


. Since the venturi's exit diameter is smaller than its entrance diameter, the water is accelerated further, thereby providing more thrust. A steering nozzle


102


is pivotally attached to the venturi


100


so as to pivot about a vertical axis


104


. The steering nozzle


102


could also be supported at the exit of the tunnel


94


in other ways without a direct connection to the venturi


100


. Moreover, the steering nozzle


102


can be replaced by a rudder or other diverting mechanism disposed at the exit of the tunnel


94


to selectively direct the thrust generated by the jet propulsion system


84


to effect turning.




The steering nozzle


102


is operatively connected to the helm assembly


60


preferably via a push-pull cable (not shown) such that when the helm assembly


60


is turned, the steering nozzle


102


pivots. This movement redirects the pressurized water coming from the venturi


100


, so as to redirect the thrust and steer the watercraft


10


in the desired direction. Optionally, the steering nozzle


102


may be gimbaled to allow it to move around a second horizontal pivot axis (not shown). The up and down movement of the steering nozzle


102


provided by this additional pivot axis is known as trim and controls the pitch of the watercraft


10


.




When the watercraft


10


is moving, its speed is measured by a speed sensor


106


attached to the transom


54


of the watercraft


10


. The speed sensor


106


has a paddle wheel


108


that is turned by the water flowing past the hull. In operation, as the watercraft


10


goes faster, the paddle wheel


108


turns faster in correspondence. An electronic control unit (not shown) connected to the speed sensor


106


converts the rotational speed of the paddle wheel


108


to the speed of the watercraft


10


in kilometers or miles per hour, depending on the rider's preference. The speed sensor


106


may also be placed in the ride plate


96


or at any other suitable position. Other types of speed sensors, such as pitot tubes, and processing units could be used, as would be readily recognized by one of ordinary skill in the art.




The watercraft


10


may be provided with the ability to move in a reverse direction. With this option, a reverse gate


110


, seen in

FIG. 4

, is used. The reverse gate


110


is pivotally attached to the sidewalls of the tunnel


94


or directly on the venturi


100


or the steering nozzle


102


. To make the watercraft


102


move in a reverse direction, the rider pulls on a reverse handle


112


(

FIG. 1

) operatively connected to the reverse gate


110


. The reverse gate


110


then pivots in front of the outlet of the steering nozzle


102


and redirects the pressurized water leaving the jet propulsion system


84


towards the front of the watercraft, thereby thrusting the watercraft


10


rearwardly. The reverse handle


112


can be located in any convenient position near the operator, for example adjacent the seat


28


as shown or on the helm


60


.




Alternatively, this invention can be embodied in a stand-up type personal watercraft


120


, as seen in FIG.


6


. Stand-up watercraft


120


are often used in racing competitions and are known for high performance characteristics. Typically, such stand-up watercraft


120


have a lower center of gravity and a hull


122


having multiple concave portions. The deck


124


may also have a lower profile. In this watercraft


120


, the seat is replaced with a standing platform


126


. The operator stands on the platform


126


between the gunnels


128


to operate the watercraft. The steering assembly


130


is configured as a pivoting handle pole


132


that tilts up from a pivot point


134


during operation, as shown in FIG.


6


. At rest, the handle pole


132


folds downwardly against the deck


124


toward the standing platform


126


. Otherwise, the components and operation of the watercraft


120


are similar to watercraft


10


.




Referring again to

FIGS. 1

,


4


,


5


, and


6


, a depression


138


is formed on each side of the hull


12


at the stern of the watercraft


10


near the transom


54


. The depression


138


forms a recess in each side of the hull


12


. As seen in detail in

FIG. 7

, a pair of side vanes


140


is attached to each side of the hull


12


in the depressions


138


. As the vanes on each side are mirror images of each other, only one vane is described herein for purposes of simplicity.




The side vanes


140


constitute the assisted steering system of this invention. The term “vane” is intended to be a generic term to describe a flap, rudder, or other type of mechanism that can be operated to divert the flow of water and thus assist in turning a watercraft. A vane in accordance with this invention is preferably a generally plate like member that is shaped hydrodynamically. In the preferred embodiment described below, the vane experiences the flow of water across both inner and outer sides.




As an overview, the operation of a jet propelled watercraft


10


is described above with respect to the thrust provided by the water exiting the jet propulsion system


84


that moves the watercraft


10


in a desired direction with the assistance of the steering nozzle


102


. It can be understood that if insufficient thrust is produced by the jet propulsion system


84


, as described above as an off power situation, it can be difficult to direct the watercraft in the desired direction. The side vanes


140


of this invention provide a mechanism by which the watercraft


10


can be directed in the desired direction when insufficient thrust is being produced by the jet propulsion system


84


. The side vanes


140


are preferably triggered by the helm


60


and can be activated in response to the pressure generated within the jet propulsion system


84


, as described in detail below.




As seen in

FIG. 7

, the side vane


140


is formed as a generally plate like member with rounded edges and an outer convex surface. The leading edge


142


of the vane


140


is gently pointed and curves back slightly to the bottom surface


144


. This shape assists in deflecting floating obstacles, such as a rope, under the vane


140


or to help move the vane


140


up over solid obstacles, such as a rock, to avoid entangling or damaging the vane


140


. The trailing edge


146


of the bottom surface


144


of the vane


140


curves upwardly as well. This curve accelerates the flow of the water following the bottom surface


144


, thus creating a low pressure region. This low pressure region assists in moving the vane


140


into an operative position. The top surface


148


curves at both the leading edge


142


and the trailing edge


146


and tapers slightly from the leading edge


142


to the trailing edge


146


to enhance the flow of water over the vane


140


.




The outer surface, which is generally smooth, has a generally vertical bend


150


positioned closer to the leading edge


142


, as seen in

FIGS. 8 and 9

, which provides the vane


140


with an airfoil shape. About half way down the outer surface of the vane


140


or slightly below, the outer surface protrudes outwardly in a shallow convex shape, thus forming a slightly peaked area, shown generally at


152


in FIG.


7


. This shape also facilitates water flow over the vane


140


, especially when the vane


140


is raised from or lowered into the water. Of course, any suitable shape may be used for the vane, particularly airfoil shapes that enhance the flow of water over the vane without creating undue turbulence or interference. The shape described in detail herein is meant as an exemplary embodiment and is not intended to be limiting.




Preferably, each vane


140


has a plurality of openings


154


in its outer face. The openings


154


are positioned in a recessed area


156


in the outer surface, preferably in the lower portion of the vane


140


. The openings


154


are oriented at an angle to the outer surface of the vane


140


, as seen in

FIGS. 9 and 17

. Extending from the base of each opening


154


is a shallow groove


158


. The series of grooves


158


create fins therebetween that extend upwardly toward the upper trailing edge


146


of the vane


140


, as seen in FIG.


1


. As seen in

FIGS. 8

,


9


, and


17


, the grooves


158


protrude outwardly from the inner surface of the vane


140


, which is normally oriented to face the hull


12


.




The openings


154


enable the vane


140


to be turned in such a way that may be effective in diverting water either on its outer surface or on its inner surface. When the vane


140


is positioned at an angle outward from the hull


12


, water can flow through the openings


154


and within the grooves


158


both to relieve pressure upon the vane


140


(and the assembly connecting the vane


140


to the hull


12


) and to allow the vane


140


to participate in diverting enough water to assist in steering the watercraft


10


. In this situation, the vane


140


on the opposite side of the hull


12


will be positioned at an angle inward toward the hull


12


. By this, water will flow through the openings


154


from the inner surface to the outer surface and up the grooves


158


. This assists in maintaining the vane


140


in an operative position and in the desired turning position. In this manner, each vane


140


may more fully participate in steering the watercraft whether water flows across the outer surface or both the outer and inner surfaces.




The top surface


148


and the bottom surface


144


of each vane


140


have a flange


160


(the top flange being shown in FIG.


10


and both flanges being shown in

FIG. 17

) that extend inwardly to provide a mounting or connecting surface, which forms the pivot axis for the vane


140


. The rear surface of the vane


140


also has a pair of support tabs


162


that are vertically aligned. A pivot rod


163


is retained between the tabs


162


, as seen in FIG.


17


.




Each vane


140


is attached to the hull


12


in depression


138


on each side with a bracket


164


, best seen in

FIGS. 11

,


14


and


17


. As will be recognized by one of ordinary skill, the depressions


138


are not necessary to the operation of the side vanes


140


or to the invention as a whole, as described below. However, it is preferred that the side vanes


140


be recessed for protection. The bracket


164


is roughly rectangular in the preferred embodiment, but of course could be formed as any shape suitable to form a secure connection to the hull


12


.




The bracket


164


is formed of a face plate


168


and a pair of generally parallel flanges


170


that extend outwardly from the face plate


168


. A plurality of apertures


172


are provided in the face plate


168


, as seen in FIG.


14


. As seen in

FIGS. 10 and 17

, the bracket


164


is fastened to the hull


12


by a plurality of fasteners


166


, four bolts for example, that extend through the apertures


172


to form a stable and secure connection. A rear support structure


174


can be used, if desired, in association with the fasteners


166


within the hull


12


for added stability and orientation assistance. Also, a sealing member


173


, such as a sheet of rubber, seen in

FIG. 15A

, may be provided to ensure that the bracket


164


is sealed to the hull and water is prevented from entering the hull through the various apertures in the face plate


168


. Preferably, the face plate


168


has a cut out


176


, as seen in

FIG. 14

(the purpose of which will be explained below.) Alternatively, the face plate could have an annular conduit


177


extending from the cut out


176


, as seen in

FIG. 15A

, or the face plate


168


could be cut away at the side


178


, as seen in FIG.


17


.




Each vane


140


is directly supported by a hydraulic cylinder


180


and a movable piston rod


182


, which are retained by the flanges


170


of the bracket


164


. A fluid port


184


, best seen in

FIGS. 8 and 17

, extends through the face plate


168


of the bracket


164


into the hydraulic cylinder


180


. The piston rod


182


is rotatably connected to the flanges


160


of the vane


140


thereby pivotally connecting the vane


140


to the bracket


164


. The vane


140


pivots about the vertical axis defined by the piston rod


182


with respect to the hull


12


.




Referring now to

FIGS. 10 and 11

, the operating system of the invention is described in detail. To operate, the vanes


140


cooperate with the steering system and the propulsion system to move in two ways. First, the vanes


140


are operatively connected to the helm


60


so that steering motion is translated to the vanes


140


to cause the vanes


140


to pivot with respect to the respective side of the hull


12


. Second, the vanes


140


are operatively connected to the jet propulsion system


84


to raise into an inoperative position and lower into an operative position based on thrust generated by the jet propulsion system


84


. It can be appreciated by those of ordinary skill in the art that there are a variety of ways to achieve such cooperation between the systems. A preferred way is described below, but the following description is intended to be illustrative not limiting.




As described above, the steering nozzle


102


is positioned at the outlet of the jet propulsion system


84


. The steering nozzle


102


is operatively connected to helm


60


so that turning the steering handles


74


transmits movement to the steering nozzle


102


. This is accomplished by a cable connection that extends through the hull


12


. However, any known method of communicating movement including a gear assembly or electrical signal indicative of the steering command could also be employed.




The steering nozzle


102


is also connected to the vanes


140


through a connecting rod


194


, as follows. A generally U-shaped yoke


190


made of a rigid material is pivotally attached to the underside of the nozzle


102


so that movement of the nozzle


102


creates a corresponding movement of the yoke


190


. Specifically, pivotal movement of the nozzle


102


shifts the yoke


190


generally laterally. For example, pivoting the nozzle


102


clockwise shifts the yoke


190


laterally to the port side of the watercraft


10


, while pivoting the nozzle


102


counterclockwise shifts the yoke


190


laterally to the starboard side of the watercraft


10


. The pivotal connection is created by a bolt


191


surrounded by a sleeve


188


that is inserted through a bore in the center of the yoke


190


. The sleeve


188


abuts against the underside of the nozzle


102


and allows the yoke


190


to slide vertically along the exterior of the sleeve


188


so that vertical force components applied to the yoke


102


, during a trimming operation for example, are not transmitted directly to the nozzle


102


.




The yoke


190


is attached at each end to a generally L-shaped bracket


192


that extends into the side walls of the tunnel


94


to connect to the rod


194


. The brackets


192


are preferably made of a resilient material, such as Delrin®, and are each connected to the yoke


190


at one end with a fastener


193


and have a fitting


195


for receiving the rod


194


at the other end.

FIG. 13

shows an enlarged detail of one type of suitable connection between the yoke


190


and the rod


194


. The fastener


193


is preferably received in aligned bores in the bracket


192


and the yoke


190


and secured with a nut or some other suitable mechanism to allow pivotal movement between the yoke


190


and the bracket


192


. The end of the rod


194


is threaded so that the rod


194


is retained in the fitting


195


in the perpendicular portion of bracket


192


by threaded engagement. A low friction tape, such as conventional masking tape, is wrapped around the threads of the rod


194


so that some rotational play can occur between the rod


194


and the flexible member


192


. As the port and starboard sides are the same, only one side is explained in detail.




The rod


194


extends through the hull


12


from the tunnel


94


to the depression


138


through water tight fittings


200


disposed in the hull walls. The rod


194


is preferably made of a corrosion resistant material, such as stainless steel, as it is exposed to the ambient water. The rod could also be referred to as a linking member. A flexible tube


196


, for example made of rubber or plastic, surrounds the rod


194


within the hull


12


and also extends from the tunnel wall


94


to the depression wall


138


. The tube


196


preferably has an annular bead


197


on the lip that forms its opening end and overlaps the wall of the hull


12


. The fittings


200


are attached to the hull wall, by tap screws


202


for example, to clamp the lip of the tube


196


to the hull


12


to create a seal between the bead


197


of the tube


196


and the opening in the hull walls to ensure that water does not enter the interior of the hull. As seen in

FIG. 13

, the edge of the fitting


200


has a stop formation that is formed as an enlarged lip at the edge that prevents the screws


202


from clamping the fitting


200


too tightly over tube


196


, which would over squeeze the edge of flexible rubber tube


196


and impair sealing. Of course, any type of suitable sealing assembly can be used. For example, the end of the bracket


192


could also protrude through the wall of the tunnel


94


to a sealing mount as seen in FIG.


11


. Alternatively, sealing material can be over-molded over the end of fitting


200


to sealingly cover screws


202


.




The other end of the rod


194


protrudes from the hull


12


in the depression


138


to form a pivot arm


198


that rotatably connects to pivot rod


163


. By this arrangement, movement translated to the yoke


190


is transferred through the bracket


192


to the rod


194


and the arm


198


to push or pull the vane


140


away or toward the hull


12


about the pivot axis defined by the piston rod


182


. The resilient bracket


192


absorbs forces experienced by the vanes


140


during operation and prevents the transmission of undesirable forces to the nozzle


102


. For example, if the vane


104


receives a lateral impact, for example by hitting an obstruction such as rock, the force transmitted through the rod


194


will be absorbed by the bracket


192


and will not cause damage to the nozzle


102


or any other component that forms the linkage between the vane


140


and the nozzle


102


.




When the steering handles


74


are not turned (i.e., in a neutral position), the vanes


140


remain in a neutral position in which each vane


140


is disposed at a slight angle to the hull


12


such that the trailing edge


146


is disposed farther from the hull


12


than the leading edge


142


. This creates a slight “plow” effect. Then, when an operator of the PWC


10


turns the steering handles


74


, the vanes


140


turn in correspondence. When the vanes


140


are pivoted to assist with steering, the vane


140


that is pivoted outwardly is disposed at a greater angle with respect to the hull


12


than the angle at which the vane


140


that is pivoted inwardly is disposed with respect to the hull


12


. In other words, the opposed vanes


140


are not parallel when pivoted. This is advantageous in that the vane


140


on the side of the hull


12


in the direction that the watercraft is to be turned assumes a larger role in deflecting water. Simultaneously, the vane


140


on the opposed side of the hull


12


provides additional steering assistance, but does not pivot to an extent that would create an interference with the desired steering motion.




It is also possible to connect the steering handles


74


to the vanes


140


to actuate pivoting of the vanes


140


by by-passing the nozzle


102


by providing a separate mechanical linkage or electrical signaling system. Further, in cases where the nozzle is replaced by a rudder, for example, the steering handles


74


would be connected to the rudder or some other actuating mechanism. Additionally, it is possible to provide a vane actuator separate from the steering handles, in the form of a separate lever or joystick, for example.




It is apparent that in low thrust situations it would be advantageous to pivot the vanes


140


inwardly and outwardly to assist in steering by diverting water with the vanes


140


. However, it may be desirable to inactivate the vanes


140


during operation so that turning would not always cause the vanes


140


to pivot into the path of water flowing past the hull


12


. For example, in high thrust situations when sufficient thrust is being generated to execute a turn with the water exiting from the jet propulsion system


84


, the vanes


140


are not necessary. To accommodate this, the vanes


140


may also be connected to the jet propulsion system


84


so that they are only operative, i.e. disposed in an operative position, when thrust drops below a predetermined level.




Referring to

FIGS. 10

,


11


, and


15


A-


15


C, as described above, each vane


140


is mounted on a hydraulic cylinder


180


on its corresponding bracket


164


. The hydraulic cylinder


180


, as seen in detail in

FIGS. 15A-15C

, is mounted on the face plate


168


and includes a water jacket


204


that surrounds the piston rod


182


. The piston rod


182


is rotatably attached to bores in the flanges


160


on the top and bottom surfaces of each vane


140


. A spring


206


is disposed within the water jacket


204


around the piston rod


182


. The spring


206


normally biases the vane


140


in a downward or operative position. In the operative position, the vanes


140


are positioned such that a substantial portion lies below the water line. In the inoperative position, the vanes


140


are suspended above the water line so that the majority of the vane


140


is held out of the water.




The water jacket


204


is in fluid communication with the fluid port


184


. A water line


208


is connected to the fluid port


184


and provides a fluid path from the jet propulsion system


84


to the hydraulic cylinder


180


. As will be described below, by this arrangement, water pressure, which acts as a signal, is transmitted from the jet propulsion system


84


to the vane


140


to selectively move the vane


140


between the operative and inoperative positions.




In detail, the hydraulic cylinder


180


includes vertically sliding piston rod


182


that has a piston head


210


fixedly mounted on the piston rod


182


. The piston head


210


has a pair of diametrically opposed bores, and the rod


182


has a pair of diametrically opposed bores


212


. A spring pin


214


is inserted through the bores


212


to fix the piston head


210


on the rod


182


. The coil spring


206


is received between the upper end of the water jacket


204


and the piston head


210


to bias the piston head


210


downwardly.




The lower end of the water jacket


204


has a threaded opening that is scaled with a threaded plug


216


. A hard plastic wear insert


218


is mounted within the central bore of the plug


216


to reduce wear on the plug


216


by the vertical movement of the piston rod


182


. A pair of split sealing rings


220


,


222


is mounted within the wear insert


218


to provide a seal against the rod


182


. The sealing rings


220


,


222


are preferably made of hard plastic to prevent them from wearing down or sticking to the piston rod


182


, as may happen if using a soft rubber. Preferably, the wear insert


218


has ribs (not shown) that are offset to engage and index the sealing rings


220


,


222


. By this, the slots in the sealing rings


220


,


222


are offset, by 180° for example, to prevent leakage.




The piston head


210


has an annular groove in which a pair of split sealing rings


224


,


226


is received. These sealing rings


224


,


226


provide a seal between the water jacket


204


interior surface and the piston head


210


. One on side of the groove in the piston head


210


is a projection


228


that extends downwardly into the vertical split of the upper sealing ring


224


. This projection


228


keeps the upper sealing ring


224


from rotating. A similar projection (not shown) is provided on the other side of the groove and extends upwardly into the vertical split of the lower sealing ring


226


, which keeps the lower ring


226


from rotating. As a result of these projections, the splits in the rings


224


,


226


are prevented from becoming aligned, which functions to provide for a better seal. Similar projections can be provided on wear insert


218


to provide an improved seal for rings


220


,


222


. Alternatively, the projection


228


can be eliminated. In that case, the rings


224


,


226


can be provided with integral ribs that interlock with the slot in the adjacent ring. Thus, the slots are held in an offset position and a tight seal can be ensured.




The interior of the water jacket


204


is tapered, being wider at the bottom and narrower at the top, as seen in FIG.


15


A. As a result, the seal between the piston head


210


and the water jacket interior surface is relatively tight, which prevents pressure loss. However, as the head


210


travels downwardly, a gap is formed between the piston head


210


and the piston interior surface. This gap enables water underneath the piston head


210


to flow upwardly to the region above the piston head


210


, which reduces resistance to the lowering of the piston head


210


. This allows for faster movement of the vane


140


, which is connected to the piston rod


182


, down to its operative position.




The lower end of the water jacket


204


communicates with the pressurized water in the jet propulsion system


84


, in this case the venturi


100


, via the piston fluid port


184


and water line


208


. Thus, when the water is pressurized by the impeller, water flows from the venturi


100


, through the water line


208


into the water jacket


204


, which forces the piston head


210


upwardly against the spring


206


. As discussed in detail below, because the vane


140


is connected to the piston rod


182


, the vane


140


is raised upwardly into its inoperative position. Holes (not shown) are provided in the upper end of the water jacket


204


to allow water and/or debris that may have entered the water jacket


204


above the piston head


210


to be expelled during upward movement of the piston head


210


.




Referring to

FIGS. 15A and 17

, the upper end of the piston rod


182


has a bore


230


formed therethrough. The upper end of the piston rod


182


is received in an upper pivot mounting bore


232


of the flange


160


of the vane


140


. A threaded rod


235


is inserted into a transverse aperture in the flange


160


and threaded into the bore


230


to lock the upper end of the piston rod


182


relative to the vane


140


. The lower end of the piston rod


182


is notched to receive a projection (not shown) in a corresponding bore in the lower flange


160


. These two connections ensure that the piston rod


182


and the vane


140


are locked together both rotationally and axially, thus enabling the piston rod


182


and vane


140


to move together both pivotally and vertically.




Referring to

FIG. 10

, to connect the brackets


164


to the hull


12


, each bracket


164


is placed on the surface of the depression


138


with seal


173


therebetween in alignment with bores made in the hull


12


for the rod


194


and the water line


208


. First, the rear support


174


, in the form of an X-bracket, is placed on the inner surface of the hull


12


with its mounting bores aligned with the hull bores. A bolt is inserted through the X-bracket center bore and a center bore in the hull to initially mount the bracket


164


with the other four hull bores and the other four bracket bores aligned. The bracket


164


(along with the entire unit


180


) and the seal


173


are then placed on the exterior surface of the hull with the mounting bores aligned with the four hull bores and the four X-bracket bores. Four bolts


166


are then inserted through these aligned bores to attach the bracket


164


to the hull wall. The piston fluid port


184


extends through the bore below the X-bracket


174


into the interior of the hull


12


for connection to the water line


208


. A hull bore spaced to the side of the X-bracket


174


receives the pivot arm


198


of the rod


194


.




As seen in

FIGS. 10 and 11

, the water line


208


extends from each side of the watercraft


10


through the hull


12


from the depressions


138


to a fitting


234


disposed in the top wall of the tunnel


94


. Each water line


208


is designed to be the same length between the fitting


234


and the fluid port


184


for each vane


140


. By this, the vertical displacement of each vane


140


is synchronized. The fitting


234


provides a fluid connection from the jet propulsion system


84


disposed within the tunnel


94


to the water line


208


. One type of suitable fitting


234


is shown in detail in FIG.


12


. Preferably, the fitting


234


connects to the venturi


100


of the jet propulsion system


84


, but it is possible to connect the fitting


234


to other portions of the jet propulsion system


84


as well.




The fitting


234


of

FIG. 12

is a T-type connector that is designed to function as a valve to let water flowing back from the hydraulic cylinder


180


into the tunnel


94


without creating a back up of pressure. The fitting


234


includes a cylinder


236


with a pair of connection members


237


extending from each side. A tubular piston rod


238


with an integral piston head


240


is slidably mounted in the cylinder


236


. A spring


242


biases the piston head upwardly, and a plug


246


closes the bottom opening of the cylinder


236


. The piston rod


238


has a fluid passageway


248


therethrough.




The lower end of the piston rod


238


is a connector


250


that attaches to a flexible hose


252


, which in turn is connected to the venturi


100


to enable a stream of pressurized water from the venturi


100


to flow upwardly through passageway


248


into the upper region of the cylinder


236


. This forces the piston rod


238


and head


240


downwardly past connection members


237


so that pressurized water from the venturi


100


flows into the connection members


237


. The water is then communicated by water lines


208


to their respective hydraulic cylinders


180


to maintain the respective vanes


140


in their inoperative or raised positions. The hose


252


flexes to accommodate this downward movement. Preferably, a filter is disposed in the fitting between the hose


252


and the jet propulsion system


84


, shown generally at


253


, to prevent debris from entering the hydraulic system associated with the vanes


140


.




As the water pressure in the venturi


100


drops, the spring


242


forces the piston head


240


and rod


238


upwardly. As the piston head


240


passes the connection members


237


, the water in the lines


208


can flow back into the piston region underneath the piston head


240


and out through a port


254


formed in the cylinder


236


. This allows the springs


206


in the hydraulic cylinders


180


to automatically push their respective vanes


140


down into their operative positions. The fitting


234


is preferably fastened to the underside of the tunnel wall


94


by bolts


256


inserted through flanges


258


extending from the cylinder


236


.




Of course, any suitable fitting between the water line


208


and the jet propulsion system


84


could be used, especially a fitting without a valve. For example, the fitting


234


could be implemented as a T-fitting without the relief pressure effect or could be a check valve. Use of a check valve will slow the lowering of the vanes


140


, while use of a relief valve will speed lowering of the vanes


140


. Thus, the fitting can be designed according to desired operating parameters. A closed hydraulic system could also be implemented that is merely pressure actuated.




Additionally, it would be possible to provide a pressure responsive system without a direct fluid path from the jet propulsion system


84


to the vane


140


. For example, an electronically actuated pressure responsive arrangement, or even a pneumatic or purely mechanical arrangement, could be provided to generate a signal to actuate the vanes


140


in response to a drop in thrust. One way to separately actuate the vanes would be to use a throttle sensor to sense a throttle position or electronic fuel injection setting that would correspond to a predetermined thrust threshold to control the position of the vanes


140


. Additionally, an engine RPM (revolutions per minute) sensor could be used.




If it is desired to maintain the vanes


140


in a raised, inoperative position regardless of the pressure in the jet propulsion system, a self blocking device may be incorporated in the design. In this case, only turning the steering handles


74


(or otherwise communicating a steering signal) will activate the vanes


140


. Referring to

FIG. 16

, a protrusion


260


is provided adjacent the vane


140


. The protrusion


260


is formed as a triangular extension that may be connected to the top of piston rod


182


by a sleeve


262


that slides over the top of the shaft or that is received in the bore of the flange


160


. A control bracket


264


formed in two pieces is fastened to a support such as the hull


12


or the vane mounting bracket


164


.




The first piece of the control bracket


264


is a mounting element


266


that has apertures


268


for receiving mounting fasteners. The second piece is a stop element


270


that is supported by mounting element


266


in a biased pivoting relationship. Mounting element


266


has an ear


272


with a bore that fits between a pair of ears


274


,


276


with a spring


278


and a pin


280


. By this, the stop element


270


is biased in a predetermined position with respect to the mounting element


266


, but may pivot upon an application of force. The stop element


270


has an arm


282


that extends outwardly and has a semi-circular bottom surface


284


. When the vane


140


is mounted on the hull


12


, the control bracket


264


is positioned adjacent to the vane


140


so that the protrusion


260


and the arm


282


can interact.




As seen schematically in

FIGS. 16A-16D

, the control element


264


interacts with the protrusion


260


to prevent the vane


140


from lowering unless it is pivoted, as during a steering command.

FIG. 16A

shows an aligned locked or stopped position in which the arm


282


is positioned beneath the protrusion


260


and prevents the protrusion


260


from lowering. Thus, the vane


140


is held in the raised inoperative position.

FIG. 16B

illustrates when the vane


140


is pivoted due to a steering command. In this case, the protrusion


260


moves out of alignment with the arm


282


. In

FIG. 16C

, the protrusion


260


can move down past the arm


282


and the vane


140


is lowered into the operative position. This action will occur when thrust decreases as evidenced by low pressure in the jet propulsion system


84


. In

FIG. 16D

, the vane


140


is raised into the inoperative position due to an increase in pressure in the jet propulsion system


84


and the protrusion


260


lifts upwardly. Because the protrusion


260


has an inclined edge, the protrusion


260


pushes the curved edge


284


of the arm


282


, against the spring bias, out of the way. When the vane


140


is completely raised and the protrusion


260


clears the edge


284


, the stop element


270


will pivot back into a locked position with the arm


282


beneath the protrusion


260


. By this arrangement, lowering of the vanes


140


due to a drop in pressure can be prevented unless the steering handles


74


are also turned.





FIG. 17

shows another embodiment of a stopping mechanism. In this embodiment, the piston rod


182


has a groove


286


cut into one side. A spring loaded blocker


288


is retained by the bracket


164


to interact with the groove


286


. The blocker


288


is a U-shaped resilient element, preferably made of metal, which has ends retained in the face plate


168


of the bracket


164


that extend through bores in the upper flange


170


. As noted above, the piston rod


182


is retained in the flange


160


of the vane


140


in a fixed relationship due to the rod


235


. Thus, when the vane


140


is turned due to a steering command, the piston rod


182


turns. This causes the groove


286


to move out of alignment with the blocker


288


and allows the piston rod


182


to move in response to pressure in the hydraulic cylinder


180


. The vane


140


can then be lowered. When the vane


140


is raised and turned to a neutral position, the blocker


288


then snaps back into the groove


286


. This acts to retain the vane


140


in a raised inoperative position unless the vane


140


is pivoted.




Either blocking or stopping mechanism could also be implemented in a permanent manner, which would not be actuated by the steering assembly. Other types of permanent blocking mechanisms could be employed to deactivate the assembly.




Although the above description contains specific examples of the present invention, these should not be construed as limiting the scope of the invention but as merely providing illustrations of some of the presently preferred embodiments of this invention. Thus, the scope of the invention should be determined by the appended claims and their legal equivalents rather than by the examples given.




Additionally, as noted previously, this invention is not limited to PWC. For example, the vane assisted steering systems disclosed herein may also be useful in small boats or other floatation devices other than those defined as personal watercrafts.




Further, the propulsion unit of such craft need not be a jet propulsion system but could be a regular propeller system. In such a case, the water lines between the nozzle and the vanes could be replaced with lines that provide actuating control to the vanes without using pressurized water. For example, the lines could provide an electrical signal to electrically operate pistons or solenoids.




Also, the vanes need not have any connection to the helm or the nozzle. Instead, the vanes could be operated by an actuator separate from the helm. For example, a small joystick could be used to deploy the vanes and determine the direction of steering.



Claims
  • 1. A personal watercraft comprising:a hull having port and starboard sides and a stern; a deck mounted on the hull; a straddle seat for an operator supported by the deck; a helm supported by the deck forward of the straddle seat including a steering handle and a throttle controller; a jet propulsion unit supported by the hull, including an inlet for taking in water, an impeller assembly for generating a pressurized stream of water, an outlet for discharging the pressurized stream of water, and a movable element positioned at the outlet for selectively directing the pressurized stream of water, wherein the movable element is operatively connected to the steering handle and directs the pressurized stream of water based on signals from the steering handle; a pair of vanes, each vane being mounted on one of the port side and the starboard side of the hull, wherein each vane is spaced a predetermined distance from the hull; and a steering actuator associated with each vane and operatively connected to the steering handle so that steering signals are transmitted from the steering handle to the vanes.
  • 2. The personal watercraft of claim 1, wherein the movable element is a nozzle.
  • 3. The personal watercraft of claim 2, wherein the steering actuator includes a rod that extends through the hull and is connected at one end to the nozzle and at the other end to the vane, so that pivoting the nozzle pushes or pulls the rod and pivots the associated vane.
  • 4. The personal watercraft of claim 1, wherein the hull includes a depression on the port and starboards side adjacent the stern, wherein each vane is received in one of the depressions in the hull.
  • 5. The personal watercraft of claim 1, further comprising a signal actuator connected to each vane and operatively connected to the jet propulsion unit to selectively raise the vane with respect to the hull when the jet propulsion unit generates thrust above a predetermined threshold.
  • 6. The personal watercraft of claim 5, wherein the signal actuator is a pressure actuator that is responsive to pressure signals transmitted from the jet propulsion unit.
  • 7. The personal watercraft of claim 6, wherein the pressure actuator includes a hydraulic cylinder mounted on each vane and a water line extending from the jet propulsion unit to each hydraulic cylinder.
  • 8. The personal watercraft of claim 1, wherein the vanes are mounted on the hull so that turning the steering handles causes both vanes to pivot with respect to the hull.
  • 9. The personal watercraft of claim 1, wherein the vanes are mounted on the hull so that turning the steering handles a predetermined amount causes both vanes to respond to pressure signals based on thrust generated by the jet propulsion unit.
  • 10. The personal watercraft of claim 1, wherein the vanes are mounted near the stern.
  • 11. The personal watercraft of claim 1, wherein the steering handle has a neutral position in which the steering handle is not turned to either side, and the vanes have a corresponding neutral position in which each of the vanes is disposed at an angle to the hull so that a downstream trailing edge of the vane is tilted away from the hull.
  • 12. The personal watercraft of claim 1, wherein each vane is a generally plate like member with an outer convex surface.
  • 13. The personal watercraft of claim 1, wherein each vane includes a plurality of openings extending therethrough.
  • 14. The personal watercraft of claim 1, wherein each vane has a plurality of fins extending across a surface thereof.
  • 15. A watercraft comprising:a hull with an operator's area; a jet propulsion system supported by the hull; a helm located in the operator's area and including a steering controller; a pair of vanes supported by the hull for movement with respect to the hull; a first actuator coupled between the steering controller and each of the vanes to transmit steering signals to at least one of the vanes to pivot the at least one vane with respect to the hull; and a second actuator coupled between the jet propulsion system and each of the vanes to move at least one vane between an operative position and an inoperative position.
  • 16. The watercraft of claim 15, wherein the hull has a stern and the vanes are positioned adjacent to the stern.
  • 17. The watercraft of claim 15, wherein the watercraft is a personal watercraft.
  • 18. The watercraft of claim 15, wherein the hull has a starboard side and a port side, and one of the pair of vanes is attached to the starboard side and the other of the pair of vanes is attached to the port side.
  • 19. The watercraft of claim 18, wherein the hull has a recess on the starboard side and a recess on the port side, and each of the vanes is positioned within a corresponding recess.
  • 20. The watercraft of claim 15, wherein the hull has a straddle type seat for an operator.
  • 21. The watercraft of claim 15, wherein the watercraft is a sport boat.
  • 22. The watercraft of claim 15, wherein the watercraft is a stand-up type personal watercraft with a standing platform for the operator.
  • 23. The watercraft of claim 15, wherein the hull has a tunnel and the jet propulsion system comprises a jet pump disposed within the tunnel with an intake and outlet that expels a pressurized stream of water that propels the watercraft.
  • 24. The watercraft of claim 23, wherein the jet propulsion system includes a steering element connected at the outlet and operatively connected to the steering controller, wherein the steering element pivots in response to steering signals.
  • 25. The watercraft of claim 24, wherein the steering element is a nozzle.
  • 26. The watercraft of claim 15, wherein the steering controller comprises a handlebar.
  • 27. The watercraft of claim 15, wherein the steering controller comprises a joystick.
  • 28. The watercraft of claim 15, wherein the vanes are mounted to the hull with a bracket so that the vanes are spaced from the hull.
  • 29. The watercraft of claim 28, wherein the bracket includes a pivot member that allows the vane to pivot about an axis generally parallel to the hull that is adjacent to the vane between a position generally parallel to the hull and a position at an acute angle to the hull.
  • 30. The watercraft of claim 29, wherein the pivot axis is generally vertical.
  • 31. The watercraft of claim 15, wherein each of the vanes is formed of a concave plate.
  • 32. The watercraft of claim 15, wherein each of the vanes has a plurality of through holes.
  • 33. The watercraft of claim 32, wherein each of the vanes has a plurality of grooves formed in an outer surface of the vane that are in alignment with each of the through holes.
  • 34. The watercraft of claim 33, wherein each of the grooves is angled upwardly from its corresponding through hole and the grooves create a series of aligned fins therebetween.
  • 35. The watercraft of claim 15, wherein each of the vanes has a plurality of fins.
  • 36. The watercraft of claim 15, wherein the jet propulsion system includes a steerable nozzle, and the first actuator comprises a pair of rods, each coupled to the nozzle and one of the vanes, so that steering the nozzle causes each of the rods to move the vanes with respect to the hull.
  • 37. The watercraft of claim 36, wherein the first actuator further comprises a resilient bracket connected between each of the rods and the nozzle.
  • 38. The watercraft of claim 36, wherein each of the rods extends through the hull.
  • 39. The watercraft of claim 36, wherein each of the vanes includes a pivot rod that is coupled to the each of the rods so that movement of the rods causes the vanes to pivot with respect to the hull.
  • 40. The watercraft of claim 36, wherein the hull includes a tunnel that houses the jet propulsion system, and wherein a sleeve extends from each side of the hull to the tunnel and the rod is disposed within the sleeve.
  • 41. The watercraft of claim 36, wherein the second actuator comprises a hydraulic assembly that is responsive to pressure in the jet propulsion system.
  • 42. The watercraft of claim 15, wherein the second actuator comprises a hydraulic assembly that is responsive to pressure in the jet propulsion system.
  • 43. The watercraft of claim 42, wherein the hydraulic assembly comprises a hydraulic cylinder connected to each vane and in communication with the jet propulsion system to raise and lower each of the vanes in response to pressure in the jet propulsion system.
  • 44. The watercraft of claim 43, wherein the second actuator further comprises a fluid conduit extending between the jet propulsion system and each of the hydraulic cylinders to transmit fluid pressure from the jet propulsion system to the hydraulic cylinders to raise the vanes into the inoperative position when the pressure in the jet propulsion system exceeds a threshold.
  • 45. The watercraft of claim 43, wherein each of the hydraulic cylinders includes a biasing mechanism that urges the vanes into the operative position.
  • 46. The watercraft of claim 42, further comprising a valve associated with the hydraulic assembly to allow fluid to drain from the assembly when the pressure in the jet propulsion system falls below a threshold.
  • 47. The watercraft of claim 42, further comprising a blocking device associated with the hydraulic assembly that blocks the vane from moving in response to pressure in the jet propulsion system unless the first actuator transmits a steering signal to at least one of the vanes.
  • 48. The watercraft of claim 47, wherein the blocking device comprises a spring biased stop element supported at a fixed position with respect to the hull and the hydraulic assembly includes a piston rod having stop groove, wherein the spring biased stop element selectively engages the stop groove.
  • 49. The watercraft of claim 47, wherein the blocking device comprises a spring biased stop element supported at a fixed position with respect to the hull and the vane includes a protrusion extending toward the spring biased stop element, wherein the spring biased stop element selectively engages the protrusion.
  • 50. The watercraft of claim 15, further comprising a blocking device associated with the second actuator that blocks the vane from moving in response to pressure in the jet propulsion system unless the first actuator transmits a steering signal to at least one of the vanes.
  • 51. The watercraft of claim 50, wherein the blocking device comprises a spring biased stop element supported at a fixed position with respect to the hull and the second actuator includes a piston rod having stop groove, wherein the spring biased stop element selectively engages the stop groove.
  • 52. The watercraft of claim 50, wherein the blocking device comprises a spring biased stop element supported at a fixed position with respect to the hull and the vane includes a protrusion extending toward the spring biased stop element, wherein the spring biased stop element selectively engages the protrusion.
  • 53. The watercraft of claim 15, wherein the second actuator comprises a hydraulic system that raises and lowers the vanes with respect to the hull in response to pressure signals.
  • 54. The watercraft of claim 15, wherein the first actuator transmits steering signals from the steering controller to pivot the vanes inwardly and outwardly with respect to sides of the hull based on manually turning the steering controller, and wherein the second actuator automatically raises and lowers the vanes based on pressure in the jet propulsion system.
  • 55. The watercraft of claim 15, wherein the first actuator pivots both of the pair of vanes in tandem.
  • 56. The watercraft of claim 15, further comprising sponsons supported on each side of the hull.
  • 57. The watercraft of claim 15, further comprising trim tabs supported by the hull and controlled by a trim controller at the helm.
  • 58. The watercraft of claim 15, wherein the jet propulsion system comprises a pair of jet pumps, each having a nozzle, and each of the vanes is operatively connected to one of the jet pumps and nozzles.
  • 59. A personal watercraft comprising:a hull having a pair of side walls and a bottom with a tunnel; a helm supported by the hull and having a steering member; a jet propulsion unit supported by the hull in the tunnel and having an inlet that draws in water and an outlet that expels a pressurized stream of water that propels the personal watercraft, wherein a steering element is attached to the outlet and directs the pressurized stream of water in response to the steering member to steer the personal watercraft in a desired direction; and a pair of side vanes, each vane being supported by a side wall of the hull, wherein each vane is operatively connected to the steering member to pivot with respect to the associated side of wall in response to movement of the steering member, and wherein each vane is operatively connected to the jet propulsion unit to raise and lower with respect to the side wall in response to pressure in the jet propulsion unit.
  • 60. The personal watercraft of claim 59, wherein the hull has a stern, and the pair of side vanes are attached to the hull near the stern.
  • 61. The personal watercraft of claim 59, wherein the side vanes are attached to the side walls by a bracket that spaces the side vanes from the side walls.
  • 62. The personal watercraft of claim 59, wherein the steering element is a nozzle.
  • 63. The personal watercraft of claim 62, further comprising a movable rod coupled between the nozzle and each of the side vanes to pivot the side vanes with respect to the sides of the hull when the nozzle is pivoted.
  • 64. The personal watercraft of claim 59, further comprising a hydraulic cylinder coupled to each vane and connected to the jet propulsion unit so that pressure above a threshold from the jet propulsion unit is transmitted to the hydraulic cylinder to lift the associated vane.
  • 65. The personal watercraft of claim 64, wherein each hydraulic cylinder includes a movable piston attached to each vane that is generally parallel to the side wall of the hull and a spring connected to the hydraulic cylinder that urges the piston to move the vane downward with respect to the side wall of the hull.
  • 66. The personal watercraft of claim 65, further comprising a blocking device positioned between each of the vanes and the hull that blocks lowering of the vanes in response to pressure in the jet propulsion unit unless the vanes are pivoted in response to movement of the steering member.
  • 67. The personal watercraft of claim 59, further comprising a blocking device positioned between each of the vanes and the hull that blocks lowering of the vanes in response to pressure in the jet propulsion unit unless the vanes are pivoted in response to movement of the steering member.
  • 68. The personal watercraft of claim 59, further comprising a deck mounted on the hull, wherein the deck supports a straddle seat for an operator.
Parent Case Info

The present application claims priority to U.S. Provisional Appln. Ser. No. 60/375,401 dated Apr. 26, 2002 and is a continuation-in-part of U.S. application. Ser. No. 09/850,173 dated May 8, 2001 to Simard, now U.S. Pat. No. 6,523,484, which is a continuation-in-part of U.S. appln. of Simard, Ser. No. 09/775,806, dated Feb. 5, 2001 now abandoned, which claims priority to U.S. Provisional Appln. of Simard, Ser. No. 60/180,223, filed Feb. 4, 2000. The entirety of each of the above applications are hereby incorporated into the present application by reference.

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Number Date Country
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Continuation in Parts (2)
Number Date Country
Parent 09/850173 May 2001 US
Child 10/195324 US
Parent 09/775806 Feb 2001 US
Child 09/850173 US