Patent Application
20120101612
1. Field of the Invention
The present invention relates to a customizing off the shelf automobile wheels or inserts for automobile wheel with a line art image, a name or a logo by first converting the image that is to be engraved into a format that can be used by a machine which utilizes the engraving tools which are used to engrave the image into the wheel or an insert for a wheel.
2. Description of Related Art
Customizing wheels is known in the prior art. More specifically, by way of example, U.S. PreGrant Publication No. 2006/0214500 to Hall; et al. discloses a system for lighting automobile wheels and rims of automobile wheels.
U.S. PreGrant Publication No. 2007/0176482 to Culiver discloses a bicycle wheel having a pair of decorative wheel discs located on each side of the bicycle wheel.
U.S. PreGrant Publication No. 2006/0129377 to Nash discloses a tire tread that has a patterns of mirror images of words or phrases where the treads imprint the road with the words or phrases.
U.S. PreGrant Publication No. 2006/0239018 to Jardin discloses a strip with multiple LEDs installed on a wheel. When the wheel rotates, the LEDs are activated to display images. The LEDs may be multi-color to display the images in colors.
U.S. PreGrant Publication No. 2005/0206219 to Johnson discloses a wheel for an automotive that has decorative features such as images of money.
U.S. PreGrant Publication No. 2004/0218398 to Fischer; et al. discloses a reflecting design pattern having at least two colors located on a tire cover.
U.S. Pat. No. 7,524,093 to Sinnette; et al. discloses a customized non-rotatable decorative image display mechanism for an automobile wheel.
U.S. Pat. No. 6,641,041 to Olds; et al. discloses an illumination system which periodically directs a short burst of bright light onto rotating indicia on an automobile wheel which makes the indicia appear to be stationary.
U.S. Pat. No. 6,093,271 to Majumdar discloses a tire having a colored sidewall. The white sidewall is partially colored with a contrasting color prior to vulcanization.
In an exemplary embodiment of the present invention, there is disclosed a method for customizing off the shelf, inexpensive automobile wheel rims, or inserts for automobile wheel rims which include an art image, a name, or a logo comprises:
converting the image to a useable format for use by a vertical or horizontal machining system to machine the image into a wheel or an insert for a wheel;
enhancing and converting the image into a JPG format;
converting the JPG format image to an AutoDWG DXF file format;
importing the DXF file image into ESPRIT CADCAM software that takes the file image and converts it into a machine useable format called G-Code that makes a machine tool rotate a cutter to cut the image into the surface of the wheel or insert for a wheel; and
enhancing the image on the wheel or insert for a wheel.
The more important features of the invention have thus been outlined in order that the more detailed description that follows may be better understood and in order that the present contribution to the art may better be appreciated. Additional features of the invention will be described hereinafter and will form the subject matter of the claims that follow.
Before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced and carried out in various ways. Also it is to be understood that the phraseology and terminology employed herein are for the purpose of description and should not be regarded as limiting.
As such, those skilled in the art will appreciate that the conception, upon which this disclosure is based, may readily be utilized as a basis for the designing of other structures, methods and systems for carrying out the several purposes of the present invention. It is important, therefore, that the claims be regarded as including such equivalent constructions insofar as they do not depart from the spirit and scope of the present invention.
The foregoing has outlined, rather broadly, the preferred feature of the present invention so that those skilled in the art may better understand the detailed description of the invention that follows. Additional features of the invention will be described hereinafter that form the subject of the claims of the invention. Those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiment as a basis for designing or modifying other structures for carrying out the same purposes of the present invention and that such other structures do not depart from the spirit and scope of the invention in its broadest form.
Other aspects, features, and advantages of the present invention will become more fully apparent from the following detailed description, the appended claim, and the accompanying drawings in which similar elements are given similar reference numerals.
The present invention relates to customizing automobiles rims with an art image, a name or a logo that is provided by an automobile owner. The problem with the current customized wheels is that the wheels are mass produced and, therefore, there is a limited number of choices to choose from. But these wheels are not customized to an individual desires unless they are ordered special and are then manufactured as a set. There are companies that will make automobile wheels which are special order one of a kind wheels that are designed by an individual and which are worth tens of thousands of dollars. Most people cannot afford such an expense for their car.
The invention here disclosed can customizes off the shelf, inexpensive automobile wheel rims, or inserts for automobile wheel rims, by modifying off the shelf wheel rims to include an art image. a name, a logo, etc., which is provide by the automobile owner.
Before a machine can be used to convert an image which is provide by an automobile owner into an engraving on a wheel or a wheel rim, it is necessary that the image first be converted into a format that can be used by the machine to utilize the engraving tools which are used to engrave the image into the wheel or a wheel insert. The invention here disclosed is directed toward solving this problem.
Referring to
Next, the image is enhanced and converted into a JPG format, block 16. Using Windows, the images are easily converted to this format. Once in the JPG format, the Serif Draw plus X3 software is used to further enhance the image using the editing features. Once the enhanced image has been converted, the same software is used to do a trace function in black and white mode. The resulting traced image is then exported as a JPG image and is resized to a larger image. In block 18, the image is again converted using AutoDWG software. The JPG enhanced image is imported from Sarif and converted to an AutoDWG DXF file format or CAD format. The image it produces is an engraving image and is saved in a DXF file format. Now the DXF file image is import into the ESPRIT CADCAM software that takes the file image and converts it into a machine useable format called G-Code that makes the machine tool rotate a cutter and cut the image into the surface, block 20. This requires an engraving tool that is spring loaded and can be bought through an engraving supplier. The tool allows the image to be engraved onto uneven surfaces or angles or arcs into the inserts or existing wheels where the specific surfaces are of unknown or irregular shapes.
The part is now deburred, and the sharp edges are removed, block 22. In this step the insert or wheel is painted after it is first deburred and the grooves are then cleaned.
The initial process of machining on the inserts or wheels can also be accomplished by other machinery such as lasers. Plastic injection molding, stamping, and etching and engraving machinery can also be used.
Hand painting, air brushing and vinyl stickers can be used to mimic the engraving process. The images can be painted with a variety of paints including lacquers, acrylics, oil based paints, magic markers, paint pins or even dyes.
Referring to
Working with the sharpened image and using a conversion software program that is easily obtained such as Autodwg, the image is converted from either a bitmap or JPEG to a DXF or Computer Aided Design format, block 36.
Once the image has been converted into a DXF or CAD format, the image is converted once again into a CAD/CAM format or Computer Aided Design/Computer Aided Manufacturing format that takes the CAD image and converts it to a useable machine code format that is then transferred to the machine tool that will take this conversion and machine cut the image into the wheel or insert, block 38.
The wheel or wheel insert can then go through a simple process of being painted with the base coat, then the image itself is painted, and finally the wheel or wheel insert is clear coated for long lasting protection, block 40.
In another embodiment the wheel itself can be engraved using the same process shown in
Referring to
The machine tool can be of various types such as vertical machining centers, horizontal machining centers, or lasers and engravers that are computerized. The conversion to a CAD/CAM format can be accomplished by a number of software companies such as ESPRIT. The Machine tools take the CAD/CAM conversion and using the software codes they machine the image into the wheel or the wheel insert.
Other processes that would add to the engraved images are plating the images with different metals such as copper or gold or brass.
Enhancements such as painting, plating, polishing or anodizing the wheel first then engraving the images will give more definition to the engraving, which will show an engraving of a different color. Wheels could be brass plated then silver plated. When engraved, the image would appear gold in color while the rest of the plated wheel would appear silver in color.
While there have been shown and described and pointed out the fundamental novel features of the invention as applied to the preferred embodiments, it will be understood that the foregoing is considered as illustrative only of the principles of the invention and not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obvious modifications or variations are possible in light of the above teachings. The embodiments discussed were chosen and described to provide the best illustration of the principles of the invention and its practical application to enable one of ordinary skill in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated All such modifications and variations are within the scope of the invention as determined by the appended claims when interpreted in accordance with the breadth to which they are entitled.
This patent application claims the benefit of U.S. Provisional Application No. 61/238,986 filed on Sep. 1, 2009, the disclosure of which is incorporated herein by reference in its entirety.
| Number | Date | Country | |
|---|---|---|---|
| 61238986 | Sep 2009 | US |
