The present invention is generally directed to personnel baskets (sometimes formerly called “manbaskets”) that are enclosed or partially enclosed work platforms that can be supported and elevated by overhead cranes car attached to aerial lifts for the purpose of performing work at an elevated height above the ground.
Personnel baskets encompass various types of industrial, elevatable work platforms that be attached to the boom of a crane or attached to an aerial lift and then raised above the ground to do work overhead. Personnel baskets come in many different forms, including simple aerial buckets, rigid metal cages, enclosed cabins, partially enclosed work platforms with hand railings and guards, and the like. Such personnel baskets may be attached to the end of a crane's boom or to an aerial lift which is then used to elevate the personnel basket and any personnel and equipment located therein to high, other wise inaccessible positions above the ground where work is to be performed by the personnel.
Personnel baskets are frequently used to perform work on, or to service, “hot” electric transmissions lines (power lines) that are suspended at a height by transmission poles and are energized at very high voltages. For these types of applications, a personnel basket will normally be attached to the end of a crane's boom, and the crane itself will normally be mounted on a mobile vehicle which is normally a service track, but could also be a continuous track vehicle or a rail mounted vehicle. In order to perform work on power lines, the crane and the personnel basket are transported by the mobile vehicle to the work site where work is to be performed, personnel will enter the personnel basket with their tools and equipment, and the crane will be used to elevate the personnel basket up to the level of the power lines and hold the personnel basket in an elevated, suspended position se that the personnel in the personnel basket can perform the necessary work on the power lines. Typically the crane's boom member, or a distal portion of the boom member, to which the personnel basket is attached, will be comprised of a highly electrically insulating material in order to prevent any discharge of current from the energized power lines through the personnel basket or through the personnel or equipment suspended at a height within the personnel basket.
For the type of power line applications described above, and for other similar applications in which work must be performed at a height above ground by personnel who will be suspended within an elevated personnel basket, the personnel baskets are sometimes permanently attached to the boom of a crane. When the overhead is completed and it becomes necessary to move the mobile vehicle from the work site, the personnel basket is normally lowered down by operation of the crane to approximately the level of the mobile vehicle, but the personnel basket may remain permanently attached to the crane that is mounted on the mobile vehicle. The personnel basket may be lowered onto the back of the mobile vehicle, where it will take up room that could otherwise be used for storing equipment, tools, and parts. The mobile vehicle will then transport the crane and the attached personnel basket to the next worksite without removing the personnel basket. However, this type of permanent or quasi-permanent attachment of the personnel basket to the crane's boom may prevent the crane and mobile vehicle on which at is mounted from being used for other applications that do not call for the elevation and suspension of a personnel basket. Thus, in some cases the personnel basket may be detached from the crane boom when it is stored on the back of a mobile vehicle for transport.
Furthermore, many personnel baskets are enclosed, or partially enclosed, work platforms with a generally open cuboidal structure comprised of a floor and walls that define a workspace. These types of personnel baskets typically have rigid structures comprised of frigidly connected members such as integral walls, floor, rails, guards or other similar incorporated features that are intended to prevent personnel from falling off the work platform or out of the work space provided by the personnel basket during work. As a result, most personnel baskets are bulky, cumbersome, and of capable of easy storage and transport. Some representative prior art devices include those disclosed in U.S. Pat. Nos. 3,056,510, 4,468,004, 5,286,159, 6,145,619, and 9,206,020. Although some of these prior art devices claim to be partially foldable or collapsible, none of them is actually easily collapsed or folded into a significantly smaller size that may be easily stored and transported. This creates difficulties in the context of using the prior art devices in connection with a service truck because space on the back of service trucks is almost always a commodity, and there is frequently very limited room for storage of tools, equipment, and parts. Moreover, it does not appear that the prior art devices could normally be removed from the end of a crane's boom or other similar elevating device for storage or transport purposes in a time-efficient manner, with most such removals of prior art devices taking over an hour to complete.
Another goal with personnel baskets of the type that are suspended from the end of a crane boom is to maintain such personnel baskets such that their floors and the work platforms they provide are generally level to the ground below. This is necessary because the power lines and other structures that workers will perform work on above ground are more or less level with the ground below, The workers situated on the work platform and in the workspace provided by the personnel baskets need a floor and work platform that provides them proper personal orientation in relation to the work object, such as power lines, and maintaining floor and work platform of the personnel basket in a level orientation to the ground while suspended from a carne boom is desirable,
The invention hereby disclosed is a foldable and stowable personnel basket that is intended to be detachably mounted to the end of a crane boom or other elevating device for elevation to a height where work is to be performed by one or more workers situated inside the personnel basket in a position that is maintained level to the ground below. The personnel basket disclosed herein is well-suited for quick, detachable connection to elevating devices mounted on mobile vehicles, such as the boom of a crane that is mounted on a service truck. The personnel basket hereby disclosed is capable of being detachably connected to the end of a crane boom so that it is suspended therefrom and yet also maintained at a selected angle in relation to the crane boom by means of an articulation plate and locking handle assembly. The personnel basket may also be quickly detached, collapsed and folded into a significantly smaller size when it is not in use and stored on the back of a mobile vehicle in a space-saving manner. The ability to quickly attach or detach the personnel basket from the end of a crane boom when the personnel basket is not in use is also facilitated by use of a quick attach assembly that involves connection of a quick attach yoke to the personnel basket and connection of a basket adapter component to the end of a crane boom.
When the personnel basket is to be used, it is placed in a work ready position such that its walls and its floor are fully extended and unfolded by means of a multiplicity of hinges, with the floor and three walls of the personnel basket capable of being locked in place using certain rigid connection members, and with one additional wall being comprised of two doors that may be opened for ingress or egress or that also be locked in a closed position when the doors are not to be opened, such as during use of the personnel basket at a height above the around. When the personnel basket is in the work ready position, it forms a partially enclosed, open cuboid structure with a floor that serves as a work platform and the floor and four vertical walls serving as a partially enclosed workspace within which one or more workers may stand on the floor of the personnel basket and be elevated above ground in the personnel basket by means of an attached crane boom to a height where work is to be performed. While in use, the worker(s) who are positioned inside the personnel basket and suspended with the personnel basket above ground by means of the crane boom or aerial lift may perform a wide variety of work, such as servicing of electric transmission lines, building repair, roof repair, etc. Further, while the personnel basket is in use, it may be maintained in a level position with respect to the ground below by means of the articulation plate and locking handle assembly which allows for the work platform and workspace to be lucked into a chosen angular relation with respect to the crane boom and thereby allows for the work platform provided to be maintained level with the ground below.
When the personnel basket hereby disclosed is no longer needed for use in performing work at a height above ground, it can be lowered to ground level and optionally be quickly detached from the elevating device following use within a matter of two to three minutes, or the personnel basket may be left attached to the crane boom. Whether the personnel basket is detached from the elevating device or remains attached, it may then be collapsed and folded into a stowed position for easy stowage and transport by means of detaching the various rigid connection members and folding the floor upwards and then folding the walls together by means of the multiplicity of hinges. When the personnel basket is in the stowed position, it may be stored on the back of a mobile vehicle for transport to another location on the mobile vehicle, or if it is detached from the elevating device it may be easily stored in a storage location until later use. As can be understood, the folding and stowing process may be reversed and the personnel basket may be quickly expanded and unfolded from the stowed position into its work ready position and then mounted on the end of a crane boom for use at any time that it is needed for work at a height above ground, preferably by means of the quick attach assembly. Thus, in an ideal embodiment, the personnel basket hereby disclosed may be selectively collapsed and folded for stowage and transport on the back of a service truck or expanded to its work ready position and quickly mounted to the end of a truck-mounted overhead crane's boom or other elevation device for elevation to a height where work is to be performed by personnel that are situated in the personnel basket.
It is an object of the present invention to provide a personnel basket that can be maintained at a specifically desired angle in relation to a crane boom to which the personnel basket is attached so as to ensure that the work platform provided by the personnel basket is level with ground when it is in use at an elevated height above ground.
It is further object of the present invention to provide a personnel basket that may be collapsed and folded into a stowed position for easy storage and transport on the back of a mobile vehicle such as a service truck when the personnel basket is not in use. The personnel basket in its stowed position is significantly more compact and occupies a significantly reduced volume as compared to the same personnel basket in its work ready position.
It is a further object of the present invention to provide a personnel basket that may be readily attached or readily detached from an elevating device such as a crane boom by means of a quick attach/quick detach assembly.
The embodiments and other features, aspects, and advantages of the present invention may be best understood and appreciated with reference to the following drawings, descriptions, and claims. Where used in the various figures of the drawings, the same numerals designate the same or similar parts. Furthermore, when the terms “top”, “bottom”, “front”, “back”, “vertical”, “horizontal”, “first”, “second”, “third”, “inside”, “internal”, “outside”, “external”, “end”, “ends”, “side”, “sides”, “edge”, “edges”, and similar terms are used herein, it should be understood that these terms have reference only to the structure shown in the drawings as it would appear to a person viewing the drawings, and such terms are utilized in order to facilitate describing the invention and in order to facilitate a better understanding of the invention.
An index plate assembly 21 featuring an articulation opening 26 is rigidly affixed to the basket yoke 20 by means such as welding, bolts, or other rigid affixation means, and the index plate assembly 21 and its articulation opening 26 extend outwardly to one side of the basket yoke 20. The basket yoke 20 is rotatably connected to the front panel 40 and the vertical support beam 41 by means of a yoke pin 45 that passes through the basket yoke 20, front panel 40 and vertical support beam 41. The index plate assembly 21 has a locking handle 22 that is situated within the articulation opening 26 and can be used to lock the personnel basket 10 into a variety of angular orientations in relation to the longitudinal axis of the basket yoke 20 by swinging the basket yoke 20 upwards or downwards. This is an important feature because it makes it possible to maintain the floor 70 that serves as the work platform in a level orientation with respect to the ground below when the personnel basket 10 is in its work ready position and is elevated above the ground by a crane or similar elevating device.
The first door 51 is hingedly connected to the hack panel 30 and the second door 52 is hingedly connected to the front panel 40 by means of door piano hinges 53 that allow for the two doors to be opened inwardly into the workspace defined by the walls to a point where they are each parallel to the back panel 30 and front panel 40. When the personnel basket 10 is to be switched from its work ready position to its stowed position, the first door 51 and the second door 52 are unlocked from one another by detaching the notched lock down plate 56 from the notch pin 102, and pivoting the lock down plate 56 upwards and away from the top of the door panel 50 so that the first door 51 and second door 52 are free to be rotated up to 90 degrees inwardly on their respective door piano hinges 53 until they are, respectively, parallel with the back side panel 30 and the front main panel 40. In other words, the two doors 51, 52 of the door panel 50 are opened inwardly and will be swung inwardly by means of the door piano hinges 53 until they are parallel with each other and also with the back side panel 30 and the front main panel 40 when the personnel basket 10 is being collapsed into a stowed position.
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The main body of the personnel basket 10 providing a workspace consisting of the four walls 30, 40, 50, 60, floor 70, and vertical support beam 41, may be locked into position in relation to the basket yoke 20 by moving the locking handle 22 to the desired position within the articulation opening 26 and then locking the locking pin 22 in place so that the front panel 40 and its vertical support beam 41 are held in the desired position in relation to the basket yoke 20. As can be seen from
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In practice, when it is desired to connect a personnel basket 10 to the end of a crane boom 501, attachment and use of the quick attach yoke 200 with the personnel basket 10, along with connection of the basket adapter 300 to the end of the crane boom 501, facilitates the rapid, efficient attachment or detachment of the personnel basket 10 to/from the crane boom 501. To attach the personnel basket 10 to the end of a crane boom, the adapter jaw 314 of the basket adapter 300 is inserted into the U-channel receiver 214 of the quick attach yoke 200, and the adapter bolt 316 slides through the two bolt holes 216 and is pinned in place on either side of the quick attach yoke 200, for example with cotter pins, bolts, screws or similar detachable connection means (not illustrated). In this manner, the personnel basket 10 may be quickly attached to a crane boom 501. The attachment process may be reversed in order to quickly detach the personnel basket 10 from the end of the crane boom 501.
A few other observations regarding the disclosed personnel basket should be set forth. The two doors of the door panel, the two folding panels of the collapsible side panel, the front panel, the back panel, and the floor panel have all been illustrated as having multiple small holes located at regular intervals through their main surfaces. As illustrated in
In practice, the personnel basket has great utility because of the combination of its ability to be suspended from a crane boom and maintained level with the ground below when the personnel basket is in work ready position and being used, along with its ability to be collapsed and folded into a much smaller stowed position that can be easily stowed on the back of a mobile vehicle such as a service truck when the personnel basket is not in use. The personnel basket hereby disclosed, is capable of being collapsed into a stowed position that occupies from 35% to 50% of the total spatial volume as the personnel basket in its work ready position. Prototypes of the personnel basket designed for single occupancy in their work ready position have a work ready spatial volume of between 41.42 ft.3 (when arm swung all the way down) and 58.97 ft.3 when arm swung all the way up), while the stowed position of the same prototypes have a minimum spatial volume of 20.51 ft.3
Furthermore, the process involved in reconfiguring the personnel basket from the work ready position to the much more compact stowed positions is relatively quick and straightforward. In order to move from the work ready position to the stowed position, one need only perform the following steps (not necessarily in this order): 1) remove the removable hand rail located above the collapsible side panel; 2) detach the lock down plate so that the doors of the door panel can be opened inwardly; 3) raise the floor upwards to a vertical position where it is parallel to the front panel; 4) collapse the collapsible panel at is center by swinging the folding panels inwardly; 5) collapse the door panel by swinging the two doors inwardly; and 6) pushing the front panel and the back panel towards each other so that the entire personnel basket is collapsed inwardly in accordion-like fashion. These easy steps for reconfiguring the personnel basket from the work ready position to the stowed position make its stowage very quick and easy.
In addition to the ability to conserve space by collapsing the personnel basket into a significantly smaller volume in the stowed position, the corresponding ease and facility with which the personnel basket can be detachably mounted on and used with a crane boom is of great importance. Use of the quick attach yoke and the corresponding basket adapter allows for the personnel basket to be manually attached or manually detached from a crane boom in a very short period of time. For example, the personnel basket can be manually reconfigured from a stowed position to a work ready position and attached to the end if a crane boom and ready for use in approximately 2-3 minutes from start to finish when the quick attach yoke is already attached to the personnel basket and the basket adapter is already attached to the end of a crane boom.
It should also be noted that the personnel basket does not have to be removed from the boom of a crane in order to place it into its stowed position or in order to switch the personnel basket from the stowed position back to its work ready position. In fact, the personnel basket can remain attached to the end of a crane boom in either position and during reconfiguration from one position to the other. The personnel basket in the stowed position may be left attached to the end of a crane boom and simply lowered while still attached onto the back of a service truck or other mobile vehicle for transport. However, in practice it may sometimes be advisable for transport of the crane and personnel basket to and from remote job sites to remove the personnel basket from the boom of a crane when it is intended to stow the personnel basket for transport.
Additionally, the inventors are cognizant of the fact that inward-slanting hand rails are required by the Occupational Safety and Health Administration (OSHA). Thus, the hand rails located above the front panel, the back panel, and the collapsible side panel will each be mounted so that they are tilted inwardly from the top edges of the respective panels. This is illustrated in the accompanying drawing figures.
Additional features of the invention are illustrated in the accompanying drawings. The inventors reserve the right to later describe and claim all such features whether or not they have been specifically pointed-out and discussed in this brief written description.
Furthermore, although the inventive concepts hereby disclosed have been described with reference to specific embodiments, it should be understood that the above-described specific embodiments are not intended to limit the scope of the in concepts hereby disclosed, but merely to illustrate some of the specific embodiments of the personnel basket. It should be understood that various modifications of the disclosed embodiments, as well as alternative embodiments of the inventive concepts, will be apparent to persons skilled in the art upon reference to the description of the embodiments and drawings that are provided or upon reference to the appended claims.
This application claims priority to U.S. Provisional Application No. 62/616,345, filed on Jan. 11, 2018, which is hereby incorporated by reference.
Number | Date | Country | |
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62616345 | Jan 2018 | US |