The present technology relates to pervious concrete compositions and uses thereof.
Pervious concrete is a type of concrete that has a high porosity to allow fluids to flow therethrough. For instance, pervious concrete can be used to form concrete ground surfaces to reduce surface runoff and allow groundwater recharge. In other instances, pervious concrete may be used for filtration, such as in pipes.
However, pervious concrete often lacks the structural strength of impervious concrete (i.e., concrete which does not allow fluid to seep therethrough) and therefore its applications can sometimes be limited. Moreover, in some cases, it may be desirable to have a pervious concrete with greater porosity than is otherwise currently available.
Furthermore, such pervious concrete can be used in various applications in which filtering is useful, including for example in the construction of filtering wells. However, such filtering wells can be difficult to install. Other applications may also benefit from using pervious concrete.
Thus, there is a desire for a pervious concrete composition that addresses some of the aforementioned drawbacks.
It is an object of the present technology to ameliorate at least some of the inconveniences present in the prior art.
According to an aspect of the present technology, there is provided a filtering well comprising: a body defining an inner volume, the body comprising a mineral membrane made of a pervious concrete composition in order to filter water flow into the inner volume of the body; and an outlet conduit in fluid communication with the inner volume for discharging water therefrom, the outlet conduit being formed in the mineral membrane of the body.
In some embodiments, the body comprises a top wall, a bottom wall and a peripheral wall extending between the top and bottom walls; and the outlet conduit extends from the top wall.
In some embodiments, the outlet conduit extends from the top wall to near the bottom wall; and the outlet conduit comprises a peripheral conduit wall, the peripheral conduit wall defining a plurality of flow openings.
In some embodiments, each of the top wall, the bottom wall and the peripheral wall comprises the mineral membrane.
In some embodiments, the filtering well further comprises a plurality of guide loops connected to the body for moving the filtering well during installation or removal thereof at a well site, the guide loops being configured to receive a sling for hoisting the filtering well.
In some embodiments, the plurality of guide loops include two pairs of guide loops disposed on opposite sides of the filtering well.
In some embodiments, each pair of guide loops includes a lower guide loop and an upper guide loop vertically generally aligned with the lower guide loop.
In some embodiments, the guide loops are cast in the mineral membrane.
In some embodiments, the filtering well further comprises: a pump disposed within the inner volume; and an inner conduit extending within the outlet conduit, the inner conduit being in fluid communication with the pump.
In some embodiments, the filtering well is configured to be submerged in a body of water; and the filtering well further comprises a well seal closing off the outlet conduit; and an inner conduit in communication with the inner volume and extending through the seal cap.
In some embodiments, the body comprises: a first end wall; a second end wall; an outer peripheral wall extending between the first and second end walls, the inner volume of the body being defined by the first end wall, the second end wall and the outer peripheral wall; and an inner peripheral wall extending between the first and second end walls and disposed within the inner volume, each of the first end wall, the second end wall, the outer peripheral wall and the inner peripheral wall comprising the mineral membrane.
In some embodiments, a filtering well system comprises: the filtering well; a well casing fluidly connected to the outlet conduit, the well casing being configured to extend partly above ground; and a well cover disposed at an upper end of the well casing for selectively closing off the upper end of the well casing.
In some embodiments, the filtering well further comprises an inner conduit extending within the outlet conduit and into the well casing, the inner conduit being configured to conduct water out of the inner volume of the filtering well.
In some embodiments, the filtering well further comprises: a diverting conduit disposed outside of the well casing and in fluid communication with the inner conduit; a pitless adapter fluidly communicating the inner conduit with the diverting conduit, the pitless adapter comprising a first portion disposed within the well casing and a second portion disposed partly outside of the well casing; and a handle rod connected to the first portion of the pitless adapter and disposed within the well casing, the handle rod being configured to be handled by a user to connect and disconnect the first and second portions of the pitless adapter, the handle rod being accessible to the user by opening the well cover.
In some embodiments, the filtering well system further comprises a reinforcing bracket connected between the well casing and the diverting conduit to reinforce the diverting conduit.
In some embodiments, the filtering well further comprises a pump disposed in the internal volume; and the filtering well system further comprises: an electrical wiring connected to the pump and extending within the outlet conduit and into the well casing; and an electrical conduit disposed outside of the well casing and extending downward from the well cover, the electrical conduit being in communication with the well casing via the well cover.
In some embodiments, the filtering well system further comprises a layer of filter sand surrounding the filtering well to partially filter water flow into the filtering well and limit clogging of the mineral membrane.
According to another aspect of the present technology, there is provided a method for installing a filtering well at a well site, comprising: providing a filtering well having a body comprising a mineral membrane made of a pervious concrete composition, the filtering well comprising a plurality of guide loops connected to the body, the plurality of guide loops including two pairs of guide loops disposed on opposite sides of the filtering well; threading a sling through both pair of guide loops on the opposite sides of the filtering well such that the sling passes underneath a bottom wall of the filtering well; connecting the sling to a lifting apparatus; hoisting the filtering well; lowering the filtering well onto a support surface in an excavated area; disconnecting the sling from the lifting apparatus; and removing the sling from engagement with the guide loops.
According to another aspect of the present technology, there is provided a pervious concrete composition comprising: a cement binder; at least one coarse aggregate including coke; and a plurality of synthetic microfibers.
In some embodiments, the coke has pores having an effective por size of approximately 150 μm.
In some embodiments, the coke is a first coarse aggregate; and the at least one coarse aggregate further comprises a second coarse aggregate comprising rock material.
In some embodiments, the rock material is crushed stone.
In some embodiments, a content of the first coarse aggregate over a combined coarse aggregate content including the first and second coarse aggregates is approximately 40%.
In some embodiments, the pervious concrete composition further comprises a fine aggregate comprising coke.
In some embodiments, the cement binder is Portland cement.
In some embodiments, the synthetic microfibers are polypropylene microfibers.
In some embodiments, the synthetic microfibers are monofilament microfibers.
In some embodiments, the synthetic microfibers have a length between 0.25 inches and 1.5 inches inclusively.
In some embodiments, a mineral membrane comprises a porous body made of the pervious concrete composition.
According to another aspect of the present technology, there is provided a mineral membrane for use in filtration, comprising: a cementitious porous body comprising: a cement binder; a plurality of lumps of a coarse aggregate united by the cement binder, the coarse aggregate comprising coke; and a plurality of synthetic microfibers reinforcing the cementitious porous body, the cementitious porous body defining a plurality of first pores between the lumps of coarse aggregate and a plurality of second pores defined within the lumps of coarse aggregate, the first pores having a greater effective pore size than the second pores.
According to another aspect of the present technology, there is provided an air diffuser for aerating a body of water, the air diffuser comprising: a cementitious porous body having an outer peripheral surface and an inner peripheral surface, the inner peripheral surface of the porous body defining an internal passage of the air diffuser configured to be fluidly connected to an air source, the cementitious porous body being made of a pervious concrete composition to allow passage of air flowing within the internal passage through the inner peripheral surface and the outer peripheral surface to aerate the body of water within which the air diffuser is placed, the pervious concrete composition comprising: a cement binder; at least one coarse aggregate including coke; and a plurality of synthetic microfibers for reinforcing the pervious concrete composition.
In some embodiments, the cementitious porous body of the air diffuser is molded into shape.
In some embodiments, the cementitious porous body is generally cylindrical.
In some embodiments, the cementitious porous body extends from a first end to a second end and defines respective openings at the first and second ends; the air diffuser further comprises: a first plug disposed at the first end of the cementitious porous body and partially blocking the opening defined at the first end, the first plug defining a first plug aperture opening into the internal passage; and a second plug disposed at the second end of the cementitious porous body and partially blocking the opening defined at the second end, the second plug defining a second plug aperture opening into the internal passage.
In some embodiments, the first plug and the second plug are made of cementitious material.
In some embodiments, the air diffuser of claim further comprises: a first fitting received in the first plug aperture, the first fitting being configured to be removably connected to a first conduit; and a second fitting received in the second plug aperture, the second fitting being configured to be removably connected to a second conduit.
In some embodiments, a density of the air diffuser is greater than 1 g/cm3.
In some embodiments, the cementitious porous body is an outer cementitious porous body; and the air diffuser comprises an inner cementitious porous body disposed within the internal passage, the inner cementitious porous body having a pervious concrete composition different from the pervious concrete composition of the outer cementitious porous body.
In some embodiments, a wastewater treatment system comprises: an aeration tank configured to contain wastewater therein, the aeration tank having a bottom surface; and the air diffuser, the air diffuser being retained in place on the bottom surface of the aeration tank without being anchored thereto.
In some embodiments, the wastewater treatment system further comprises an air compressor fluidly connected to the air diffuser.
According to another aspect of the present technology, there is provided a filter bed comprising: a cage configured to be filled with filtering material; and at least one filtering conduit disposed within the cage, the at least one filtering conduit being configured to be disposed beneath the filtering material, each of the at least one filtering conduit including a mineral membrane having a pervious concrete composition.
In some embodiments, the filtering material is filter sand.
Embodiments of the present technology each have at least one of the above-mentioned objects and/or aspects, but do not necessarily have all of them. It should be understood that some aspects of the present technology that have resulted from attempting to attain the above-mentioned object may not satisfy this object and/or may satisfy other objects not specifically recited herein.
Additional and/or alternative features, aspects, and advantages of embodiments of the present technology will become apparent from the following description, the accompanying drawings, and the appended claims.
For a better understanding of the present technology, as well as other aspects and further features thereof, reference is made to the following description which is to be used in conjunction with the accompanying drawings, where:
As will be described below, the present technology implements a mineral membrane made of a pervious concrete composition in different applications. Notably, the mineral membrane provides rigid porous articles that are permeable to the passage of liquids and gases therethrough. As such, the mineral membrane can be used for filtering and/or diffusion in various types of processes and applications.
The pervious concrete composition of the mineral membrane, i.e., of the slab 10 in this example, is shown in detail in
In a non-limitative example of the pervious concrete composition, for each cubic meter of the mineral membrane, the pervious concrete composition includes approximately 1 part cement binder to 2.5 parts of the coarse aggregates 22, 24. For instance, in this example, for each cubic meter of the mineral membrane, the pervious concrete composition includes approximately 500 kg of the cement binder 20, about 1300 kg of the coarse aggregates 22, 24, and about 0.5 to 3 kg of the synthetic microfibers 26.
The cement binder 20 is a cementitious material which is included in a quantity sufficient to bind the coarse aggregates 22, 24 and the synthetic microfibers 26. In this embodiment, the cement binder 20 is Portland cement. Other cementitious materials are contemplated.
The coarse aggregates 22, 24 provide a granular structure to the mineral membrane. In this embodiment, the first coarse aggregate 22 is coke which is a porous material. As such, the first coarse aggregate 22 may also be referred to as a porous coarse aggregate 22. For instance, coke has an effective pore size of approximately 150 μm which corresponds to the effective pore size of the micro porous structure mentioned above. Furthermore, in this embodiment, the second coarse aggregate 24 is rock material, namely crushed stone. Notably, in this example, the crushed stone 24 is granite having an average size of ¼ inch.
In this embodiment, the proportions of the coke 22 and the crushed stone 24 over a total coarse aggregate content (i.e., the combined contents of the coarse aggregates 22, 24) are approximately 40% and 60% respectively. These proportions may be different in other embodiments. For instance, the proportion of coke 22 may be greater in other embodiments. In some cases, the rock material 24 may even be omitted and the pervious concrete composition may thus only include the coke 22 as a coarse aggregate. However, as coke can be a relatively costly material, its quantity within the pervious concrete composition may be limited in order to limit production costs.
The synthetic microfibers 26 are provided to increase a tensile strength of the mineral membrane. In this embodiment, the synthetic microfibers 26 are monofilament polypropylene fibers. A length of each of the synthetic microfibers 26 may be between 0.25 inch and 1 inch inclusively. A thickness of each of the synthetic microfibers 26 may be less than 0.15 mm. For instance, the thickness of each of the synthetic microfibers 26 may be between 0.05 and 0.1 mm inclusively. Other types of microfibers are contemplated in other embodiments. While such synthetic microfibers have been known to be used in impervious concretes, due to design considerations they are not typically used in pervious concretes. Notably, as pervious concretes are typically used in applications in which tensile strength is not an important attribute (e.g., paving stones), adding such synthetic microfibers is typically perceived as an unnecessary additional cost. In addition, it can be hard to achieve workability of concrete compositions when adding synthetic microfibers. Moreover, as porosity is a principal design consideration for pervious concretes, the addition of the synthetic microfibers 26 to pervious concrete is counterintuitive as it is expected to decrease porosity of the pervious concrete. In fact, the inventors of the present technology were surprised that porosity of the mineral membrane was maintained after addition of the synthetic microfibers 26 in the pervious concrete composition. The inventors have found that the coke 22 which provides additional porosity to the pervious concrete composition compensates for the expected negative effect on porosity of the synthetic microfibers 26. Therefore, the inclusion of both components in the pervious concrete composition results in a highly porous body having greater tensile strength than is typically expected from pervious concretes.
The resulting mineral membrane allows the passage of fluids while filtering particles that are larger than the effective pore size of the mineral membrane. Moreover, the mineral membrane made of the pervious concrete composition provides a lower fluid flow therethrough and decreased particle movement compared to conventional solutions in which an impervious material (e.g., plastic) is provided with openings to form an impervious material membrane. Furthermore, the effective pore size and the structural strength of the mineral membrane can be adjusted based on the ratio of the various components of the pervious concrete composition and as well as the manner in which the mineral membrane is manufactured.
In some embodiments, the pervious concrete composition of the mineral membrane may also include one or more fine aggregates. For example, smaller sized pieces of coke and/or standard concrete sand could be added to impart greater strength to the mineral membrane. If adding smaller sized pieces of coke, the permeability of the mineral membrane would not be reduced by the presence of the smaller sized pieces of coke due to their porosity.
In some embodiments, the pervious concrete composition of the mineral membrane may also include reactive aggregates (e.g., activated carbon). Such reactive aggregates may provide reactive sites for adsorption of particular molecules.
In some embodiments, the pervious concrete composition may also include a dye for imparting a desired color to the mineral membrane.
Other examples of the pervious concrete composition can be found in U.S. Pat. No. 2,303,629, issued Dec. 1, 1942, the entirety of which is incorporated herein by reference.
The mineral membrane 10 with the pervious concrete composition described above can be manufactured in various ways. In this embodiment, the various components of the pervious concrete composition are mixed together and water is added to the mix. The obtained mixed substance is then poured within a mold having a shape of the desired mineral membrane 10 (e.g., rectangular in this embodiment). Pressure can then be applied on the mix to obtain a suitable compaction level which can vary depending on the desired porosity and strength of the mineral membrane 10. Once the material has cured, the molded mineral membrane 10 is removed from the mold. The method of permitting the material to cure is generally referred to herein as “casting”. Additional finishing operations may be carried out in some embodiments.
Other applications of the mineral membrane made of the pervious concrete composition described above will now be described.
With reference to
In this embodiment, the mineral membrane 110 is tubular and generally cylindrical. The mineral membrane 110 has an outer peripheral surface 112 and an inner peripheral surface 114. The inner peripheral surface 114 defines an internal passage 116 of the air diffuser 100. In use, the internal passage 116 is fluidly connected to an air source (not shown) such that air flows through the internal passage 116. The mineral membrane 110 extends from a first end 118 to a second end 120, defining a length of the mineral membrane 110 therebetween. The mineral membrane 110 defines a respective opening at each of the ends 118, 120.
The air diffuser 100 also includes two plugs 122, each disposed at a respective end 118, 120 of the mineral membrane 110 and partially blocking the opening defined at each end 118, 120. Each of the plugs 122 defines a plug aperture that opens into the internal passage 116 of the air diffuser 100. In this embodiment, the plugs 122 are made of a cementitious material. The plug apertures of the plugs 122 receive respective plastic fittings 124 which allows the air diffuser 100 to be connected to an external conduit. Notably, the fittings 124 are threaded to connect to a matching threaded conduit.
As shown in
In use, the aeration tank 130 is filled with wastewater and the air compressor is activated to cause the flow of pressurized air through the air diffusers 100. Due to the porous structure of the mineral membrane 110, the pressurized flow within the internal passage 116 of each air diffuser 100 is diffused through the mineral membrane 110 thereof to release air bubbles within the body of water 180. As is known, this can aerate the body of water 180 to promote aerobic bacterial digestion of the pollutants contained within the body of water 180.
Due to the pervious concrete composition of the mineral membrane 110, a density of the air diffuser 100 is greater than 1 g/cm3 (i.e., denser than water) and the air diffusers 100 are therefore retained in place on the bottom surface 136 without being anchored thereto. In other words, the air diffusers 100 are self-ballasting. This simplifies the installation of the air diffusers 100 in the aeration tank 130, notably in contrast to conventional air diffusers which typically require mechanical anchoring to the bottom surface of the aeration tank. In other embodiments, the density of the air diffuser may be modulated either by adapting the composition or by addition of other components to the air diffuser. For example, in an alternative embodiment illustrated in
In some embodiments, the pervious concrete composition of the mineral membrane 110 (and/or the mineral membrane 110′) of the air diffuser 100 may only include the cement binder 20 and the coke 22, while the crushed stone 24 and the synthetic microfibers 26 are omitted from the composition.
With reference to
In this embodiment, as shown in
Furthermore, as shown in
As shown in
In other embodiments, instead of the submersible pump 222, a jet pump may be provided which provides suction to cause water within the well 200 to flow up the inner conduit 223. In such embodiments, a check valve which opens and closes based on the pressure generated by the jet pump could be provided at the lower end of the inner conduit 223 (i.e., within the filtering well 200).
As shown in
It is contemplated that the well casing 221 could comprise multiple sections that are connected to one another to form the well casing 221. For example, this may be useful to selectively increase a length of the well casing 221 simply by providing additional well casing sections and connecting them to one another. The connection kit 240 is generally provided such that the well casing 221 has a length sufficient for the filtering well 200 to be positioned below a frost line.
The connection kit 240 also has a diverting conduit 233 configured to route water pumped from the filtering well 200 out of the well casing 221 and toward a distribution point (not shown). In this embodiment, the diverting conduit 233 extends generally at a right angle to the well casing 221 and is connected to a conduit connector 234 that is received in part by an aperture 235 defined by a peripheral wall of the well casing 221. The conduit connector 234 is commonly referred to as a “pitless adapter” and will thus be referred to as such herein. In this embodiment, a reinforcing bracket 236 is connected between the diverting conduit 233 and the peripheral wall of the well casing 221 to provide support to and reinforce the pitless adapter 234 and the diverting conduit 233. In this example, the reinforcing bracket 236 is strapped to the well casing 221 by a metallic band and is fastened to the end of the diverting conduit 233. The reinforcing bracket 236 may reduce the likelihood of the pitless adapter 234 being moved during backfilling of the excavated area in which the filtering well 200 is installed. Moreover, in this embodiment, the diverting conduit 233 is a metallic pipe (e.g., a stainless steel pipe) that is fastened, namely welded, to the reinforcing bracket 236.
As shown in
With reference to
The slide 264 is shaped and dimensioned to be slidable into and out of the sliding recess 256 of the slide-receiving portion 252. In position within the sliding recess 256, a lower end of the slide 264 is abutted by a lower wall of the slide-receiving portion 252. In this embodiment, the lower end of the slide 264 is generally rounded. As shown in
The connection kit 240 may be sold pre-assembled as shown in
As shown in
As shown in
Once the filtering well 200 is in place, it is contemplated that, in some embodiments, the excavated area can be at least partially backfilled with filter sand in order to surround the filtering well 200 with a layer of filter sand. The filter sand may have a porosity of between 20% to 30% inclusively. This may reduce the water flow rate into the inner volume 218 of the filtering well 200 but provide additional filtration by removing smaller particles. In turn, this may additionally help to limit clogging of the mineral membrane 210 of the filtering well 200. Moreover, backfilling the excavated area with filter sand may allow a relatively large volume of water to be contained within voids defined by the filter sand such that this water is readily accessible to infiltrate the filtering well 200.
In an alternative embodiment, illustrated in
In another alternative embodiment, illustrated in
With reference to
In use, an effluent containing particulate pollutants is distributed atop the filter bed 300. The filter sand 304 traps some of the particulate pollutants. A portion of the particulate material that is not trapped by the filter sand 304 makes its way to the filtering conduits 306 which, due to the pervious concrete composition of the mineral membranes 310 thereof, retain the filter sand 304 and the particular pollutants while allowing water to flow through the mineral membranes 310 and into the inner passages formed thereby. The water that flows into the mineral membranes 310 can then be pumped where needed via external piping connected to the filtering conduits 306. A top layer of the filter sand 304 that lies above the filtering conduits 306 can be periodically removed if clogged with particulates. The filter bed 300 may also be backwashed by pumping water through the filtering conduits 306.
The filter bed 300 can be used in different applications. For instance, the filter bed 300 may be used for wastewater sludge thickening, for contaminated soil dewatering, and for vegetable washing effluent treatment. In embodiments in which the filter bed 300 is used underwater (e.g., in a dewatering application), a cover may be added to the cage 302 to divert the effluent.
With reference to
In this embodiment, the inner mineral membrane 510 includes two membrane members 511 which are aligned with one another and interconnected to form the inner mineral membrane 510. In other embodiments, the inner mineral membrane 510 may be a single integral component.
The multi filter screen 400 also has first and second end members 402, 404 at opposite ends of the outer and inner mineral membranes 410, 510. The end members 402, 404 enclose the inter-membrane space 405 and the inner passage 515. The first end member 402 defines a central opening 406 (defined by a plastic fitting) that is in fluid communication with the inner passage 515. The second end member 404 also defines a central opening 408 (defined by a plastic fitting) that is in fluid communication with the inner passage 515. Additionally, the second end member 404 defines offset openings 409 that are in fluid communication with the inter-membrane space 405.
In use, the inter-membrane space 405 is filled with filter sand to provide an additional filtering layer. Notably, the multi filter screen 400 can be filled with filter sand via the offset openings 409. Thus, water flowing into the multi filter screen 400 via the outer mineral membrane 410 is subsequently filtered by the outer mineral membrane 410, the filter sand within the inter-membrane space 405 and then by the inner mineral membrane 510. The water entering the inner passage 515 of the inner mineral membrane 510 has thus been filtered by these multiple layers of filters. Moreover, the inner mineral membrane 510 may have a different effective pore size than the outer mineral membrane 410 to filter particulates of different sizes. The filtered water within the inner passage 515 can then be pumped out therefrom via either one of the central openings 406, 408 and a corresponding conduit 416 fluidly connected thereto (
The multi filter screen 400 can be used for water adduction in bodies of water. For instance, with reference to
The multi filter screen 400 may be used in other applications, such as for excavation dewatering for example.
In yet other embodiments, the mineral membrane having the pervious concrete composition described above may be provided as a cylindrical porous body and installed within a draining material. The mineral membrane may thus act as an in-situ filter to remove pollutants from water before their reinfiltration in the surrounding draining material.
In some embodiments, the mineral membrane may be encapsulated within a vessel that has a built-in pressure. The mineral membrane may thus be used under higher pressures.
In other embodiments, the mineral membrane may have any other configuration other than those mentioned above.
Modifications and improvements to the above-described embodiments of the present technology may become apparent to those skilled in the art. The foregoing description is intended to be exemplary rather than limiting. The scope of the present technology is therefore intended to be limited solely by the scope of the appended claims.
The present application claims priority from U.S. Provisional Patent Application No. 63/159,261, filed Mar. 10, 2021, the entirety of which is incorporated by reference herein.
Filing Document | Filing Date | Country | Kind |
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PCT/CA2022/050353 | 3/10/2022 | WO |
Number | Date | Country | |
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63159261 | Mar 2021 | US |