The invention relates to pet toys, and more particularly, to a pet toy having modules each constructed with multiple layers resulting in a pet toy with diverse responsive features when an animal interacts with the toy.
Due to the increased commercialization of pet products and particularly pet toys, there are now a wide range of commercially available pet toys with distinct functions. Pet toys can be made from many different types of materials along with a nearly limitless number of shapes and colors.
One general category of pet toys is those made of a flexible or elastomeric material, such as rubber. These toys, if made from quality materials, can withstand the biting action of an animal, and can keep an animal occupied for extended periods of time. It is known to place treats in these types of toys to increase the interaction of the animal with the toy. A sound emitting device, often referred to as a “squeaker”, is also known to be placed inside the toy to further stimulate the animal. Many rubber pet toys are made of a single layer of poor quality rubber material. An animal may therefore chew through and destroy the pet toy in a relatively short period of time.
Another general category of pet toys are those which may generally be referred to as “plush” toys. These types of toys are made from different types of cloth or fabric, and may also include material woven into strands, such as nylon rope. The plush toy is typically stuffed with a fibrous material, such as polyester stuffing, to provide the toy with an increased thickness or bulk that enables the animal to chew on the toy. Because the fibrous material is typically not strong enough to prevent the teeth of the animal from fully penetrating the outer cloth or fabric covering, plush toys are prone to being easily destroyed by the animal simply chewing through the outer covering. Plush toys may also include squeakers to further stimulate the animal.
Whether a pet toy is made from a flexible/elastomeric material or is a plush toy, the pet toys are typically made from one primary layer which defines the dominant characteristic of the pet toy in terms of its responsiveness to being chewed or otherwise played with. For example, a rubber toy with a single layer will typically deform in a uniform manner once it is chewed, and the pet toy will otherwise respond to activation by the animal in a uniform or consistent manner. If a squeaker is incorporated within the pet toy, the activation of the squeaker can also be generally defined as being uniformly responsive to activation by the animal chewing on the toy to generate sound. For plush toys, the reaction or response can also be generally characterized as being uniform or consistent, considering the toys are typically made from a single layer of material and are stuffed with a single type of material.
Considering the common forms of construction for many types of pet toys, there is a need to provide a pet toy with multiple responsive features which may help to entertain an animal longer. There is also a need to provide a pet toy that is robust enough to withstand the prolonged biting action of an animal, but is relatively simple in construction and therefore can be produced at a reasonable cost. There is also a need to provide a pet toy that has multiple responsive features that do not fall within the same general category of pet toys, which may further enhance the entertainment value of the toy for an animal.
The invention described herein overcomes many limitations in the prior art, yet incorporates a resilient, stable construction to withstand damage from prolonged biting and chewing from an animal. The invention provides multiple sources of stimulation for an animal, yet the pet toy is relatively simple in construction.
The invention includes a pet toy having a plurality of modules with distinct construction characteristics enabling the toy to provide diverse responses when an animal interacts with the pet toy. More specifically, each of the modules include a selected multiple layered construction so that the modules may generate a desired response when contacted by the animal.
According to a preferred embodiment, the pet toy includes an outer shell or cover, an inner shell or inner piece, and selected elements to generate sound when the pet toy is deformed. One sound generating element may include a layer of PET placed between the inner and outer shells. According to the invention, this PET layer can produce a crackling or crinkling sound. Another sound generating element may include a “squeaker”. The term “squeaker” as used herein means a device that produces sound when air passes through it. A squeaker typically includes a thin piece of material or reed that vibrates when sound passes through the device thus generating the sound.
In one preferred embodiment, the modules may include constructions such that when one module is squeezed or deformed it produces the crackling or crinkling sound. A second module may produce a squeaking sound by a squeaker. Another module may produce another squeaking sound that is distinct from the second module. One module may have a different elastomeric characteristic from another module, which may be selected by changing the thickness or type of material used for the inner shell or inner part of a selected module.
Preferably, both the inner and outer shells are made from a flexible and elastomeric material that allows the modules to elastically deform in response to pressure applied to the modules, such as the biting or squeezing action of an animal. The modules will ultimately spring back to their original un-deformed shape due to the elastomeric nature of the material used.
A plurality of modules are separated from one another and are laterally disposed in a desired configuration. In one embodiment, the modules are linearly spaced from one another. In another embodiment, the modules may be grouped together forming a triangular configuration. In another embodiment, the modules may be spaced from one another forming an irregular curved configuration. In each of the embodiments the modules are connected to one another by ribs or spacers, and the geometrical arrangement of the ribs determines how the modules are spaced from one another.
The provision of multiple modules allows an animal to selectively activate a response from the modules. For example, one animal may prefer to interact with a module that produces the crackly sound while another animal may prefer to interact with a module that produces a squeaking sound. Alternatively, an animal may be more attracted to the pet toy of the invention because there are multiple responses generated when the animal interacts with all of the modules. Regardless of the particular motivation or desires of any one animal, the pet toy of the invention provides more opportunities for an animal to achieve longer lasting and more intense interactions with the pet toy because of the modules that generate distinct responses when contacted by the animal.
Because the pet toy has multiple layers, the overall strength of the pet toy may be enhanced because the thickness of the toy is greater as compared to single layer pet toys. Additionally, because there is more than one shell or layer, this provides the pet toy designer with multiple options for creating specific characteristics as to how the pet toy deflects or deforms in response to exterior pressure. For example, it may be desired to provide a very durable, tough pet toy in which the inner and outer shells are made from high-quality rubber which is quite resilient to the biting action of an animal. In yet another example, it may be desired to provide a softer exterior surface with a more robust or strong interior shell so that there is a discernible differential in how the pet toy feels to the animal. Similarly, one or more of the modules may include ribs to alter the response of the module to exterior pressure.
According to one preferred embodiment, the inner and outer shells may be made from thermoplastic rubber (TPR). Under one general description or definition of TPR, it may be considered a thermoplastic rubber that has melting and/or molding properties of plastic while still maintaining some advantageous flexible and elastomeric properties of rubber. One distinguishing characteristic of TPR as compared to a thermoplastic elastomer or (TPE) is that a TPR may have a “shiny” or reflective side. In this regard, having one surface that is reflective may enhance the visual characteristics of the toy.
Different materials may be used to form the inner and outer shells. Preferably, the outer shell is formed of a material that is durable and of a quality to prevent teeth of an animal from penetrating the outer shell and damaging the inner shell and the intermediate layer. The outer shell may also be denser or thicker than the inner shell to provide added strength to the pet toy or to limit damage to the pet toy by the teeth of the animal.
The interior sleeve or center layer may be made from polyethylene terephthalate (PET). PET is a plastic moldable resin and is commonly used in packaging for both food and non-food items. PET is one example of a material that can produce a crackly/crinkly noise associated with the interior sleeve, and can rebound or recoil from being compressed due to its flexible and resilient characteristics.
The specific shape of the pet toy may take many forms. Considering that the inner and outer shells may be made in a molding process, current molding technology therefore permits the molding of complex shapes so that the pet toy may take many different forms.
Although preferred embodiments disclosed herein adopt a two or three layered configuration with the inner and outer shells along with the interior or center sleeve, it is also specifically contemplated that the pet toy may incorporate additional layers or shells which may provide some additional strength and/or resilience for the toy.
According to one general method of manufacture, the pet toy may include inner and outer shells that are molded in half or bisected sections. Assembly of the half/bisected sections is achieved along matching and opposing side edges of the half sections. In order to stabilize the connection between the half sections and/or the connections between inner and outer shells of a module, as well as to increase the strength and durability of the connections, a “tongue and groove” configuration may be adopted in which one joining or abutting surface/edge includes a groove or recess, and the matching edge of the other abutting surface/edge includes a tongue or flange received in the groove/recess. While the inner and outer half sections are joined to one another, the inner or center layer is not joined to either the upper and lower sections. The inner or center layer is allowed to remain unattached in a gap or space between the inner and outer shells so that the inner/center layer is able to better generate a crackling/crinkling sound by being able to move or shift in the gap or space in response to deflection or compression of the corresponding module.
To accommodate airflow in the gap or space between the inner and outer shells, one or more air or vent holes may be provided in the outer shell. In this regard, movement of air into and out of the gap between the inner and outer shells allows the center/inner layer to more easily deflect in response to contact since the gap/space itself is more easily deflected as compared to if the gap/space was sealed between the inner and outer shells.
In one embodiment, the first and second materials are made from one or more types of TPR material, and the inner or center layer is made from PET.
Considering the above features and characteristics of the invention, in one aspect of the invention, it may be considered a pet toy comprising: (i) a plurality of modules connected to one another by at least one rib; (ii) each module having an outer shell and an inner shell; (iii) at least one of the modules having a center layer disposed between the inner and outer shells, the center layer being made of a sound producing material activated when the center layer is displaced in response to deformation of the outer shell; and (iv) at least one of the modules having a noise making device with a first end supported by said outer shell and a second end extending within an interior chamber of the corresponding module.
According to other features of the invention in accordance with this first aspect, the invention may further include the modules and the at least one rib are molded in respective half sections. In one embodiment, the half sections are each substantially symmetrical about an axis. Additionally or alternatively, the material of the outer shell may have a different rigidity or flexibility as compared to the material of the inner shell. In one embodiment, the inner and outer shells have different thicknesses. In another embodiment, the inner and outer shells are made of materials with different densities.
The half sections are joined to one another to assemble said pet toy. Optionally, one half section of an outer shell includes a peripheral flange and a groove or protrusion formed with said peripheral flange. One half section of a corresponding inner shell includes a groove or protrusion for mating with said groove or protrusion of said outer shell. In another embodiment, the respective half sections are glued or welded together to assemble the pet toy.
The toy may include any number of modules. In one embodiment, the plurality of modules include at least three modules disposed in a linear configuration. In another embodiment, the plurality of modules include at least three modules disposed in a triangular configuration. In still another embodiment, the plurality of modules include at least three modules disposed in a curved configuration. Optionally, each of the modules may be of substantially the same size and shape. In one embodiment, at least one module is smaller than the other modules. In another embodiment, the modules are substantially spherical in shape.
In one embodiment, the noise making devices of a first module and a second module comprise squeakers. The squeaker of the first module may be of a different type or size, or produce a different sound, than the squeaker of the second module.
The rib may include a pair of ribs disposed on opposite sides of the modules thereby providing connection for both sides of each module. In one embodiment, the rib includes a pair of ribs disposed for connection at substantial midpoints along respective connected modules.
According to another aspect of the invention, it may be considered a method of stimulating an animal for play with a pet toy, the method comprising: (a) providing a pet toy having: (i) a plurality of modules connected to one another by at least one rib; (ii) each module having an outer shell and an inner shell; (iii) at least one of the modules having a center layer disposed between the inner and outer shells, the center layer being made of a sound producing material activated when the center layer is displaced in response to deformation of the outer shell; and (iv) at least one of the modules having a noise making device with a first end supported by said outer shell, and a second end extending within an interior chamber of the corresponding module; (b) giving the pet toy to an animal for play; and (c) wherein the animal plays with the toy, compressing or deforming the outer shell. The play of the animal may include biting the pet toy. The inner and outer shells provide resilient and elastomeric responses to the biting action and other deformation of the outer shell caused by the animal. In one embodiment, the center layer creates a first sound and the noise making device makes creates a second different sound.
The pet toy 10 of the invention is illustrated in a first preferred embodiment at
The module 11A with the three layers more specifically includes an outer layer or shell with upper and lower half sections 12 and 14, an inner layer or shell with upper and lower half sections 16 and 18, and an inner or center layer 20 placed in the gaps between the inner and outer shells. Optionally, interior supporting ribs or protrusions may be incorporated on exterior surfaces of the inner sections 16, 18 or on the interior surfaces of the outer sections 12, 14. The ribs may be arranged to improve the shape memory of the module 11A or alter the flexibility of the module. In this manner, the ribs may improve the ability of the module 11A to return to an un-deformed state after biting by an animal. The protrusions may provide a predetermined amount of separation between the inner section 16, 18 and the outer section 12, 14. Additionally, the sound produced by the center layer 20 may be altered as the layer contacts the protrusions.
These layers or shells are provided in the half sections that are joined to one another along facing edges or joining surfaces as best shown in
The outer section 12, 14 may be formed of a material that is translucent or substantially transparent. The material of the inner lay 20 may thus reflect light at multiple angles from the tiers 38 through the outer sections 12, 14 as an animal plays with the toy.
The other two modules 11B, 11C are illustrated as having two layered constructions with corresponding groups of half sections to include the outer shell half sections 12, 14 and the inner shell half sections 16, 18. Interior surfaces 28 of the inner section 16, 18 define an interior space or chamber within the modules 11B, 11C. These other two modules are illustrated as each further having a noisemaking device such as a squeaker 32 located within their chambers. As seen in
As also shown in
Optionally, the mount 30 is flexibly connected to the outer section 14. The flexible nature of the connection between the mount 30 and outer section 14 allows the mount to collapse against the interior surface 28 of the module. In this manner, the interior surface 28 of the chamber will not cover the opening at the distal end of the mount 30 which would prevent the noise maker 32 from making noise. The noise making device 32 can also flex or bend along the point at which the mount 30 attaches to the outer section 14. As a consequence, in the event of excessive deformation of the module 11 resulting in contact of the interior surface 28 of the module chamber with the mount 30, the mount 30 can flex or bend to prevent damage to the noise making device.
In one embodiment, illustrated in
In one embodiment, also illustrated in
Although the mounts 30 of modules 11B, 11C are illustrated as being in substantially the same locations and orientations, it will be appreciated that the mount of each module may be located in different areas. In this manner, the toy 10 may make noises in more situations, or the squeakers may be non-uniformly activated. Further, the noise may come from two different directions which may enhance the interest of the animal and stimulate further play. Accordingly, in one embodiment, the openings 26 for the mounts 30 are located on different sides of the modules 11B, 11C. In one embodiment, the mounts 30 of modules 11B, 11C are not parallel. Optionally, the mounts of modules 11B, 11C are substantially perpendicular.
Each of the shells/layers has complementary shapes such that when the pet toy is assembled, the shells/layers remain in a nested or concentric configuration. Further, the shells/layers may have similar or different cross-sectional thicknesses to accommodate desired variances in elastomeric rebound in response to compression forces imposed upon the toy. Accordingly, it is contemplated that the inner 16, 18 and/or outer 12, 14 shells may be of different thicknesses to match a desired degree of deflection that occurs in response to a predetermined amount of compression force applied. Each module 11 may also have a different color. Similarly, the exterior surfaces of the modules may have different textures or include protrusions, depressions, grooves, or combinations thereof. Thus, the modules may provide different surfaces that are easier or more difficult for an animal to bite to stimulate additional play from the animal. In one embodiment, one module is substantially smooth and another module has a rough surface. In another embodiment, at least one module has a plurality of bumps or depressions. In still another embodiment, one of the modules has an exterior surface that is softer or more pliable than the other modules.
The inner and outer shells may be joined to one another along their corresponding joining surfaces by a mating or connection arrangement. In
The assembled inner and outer shell half sections may be joined along joining line or interface 36, as also shown in
Referring to
Referring now to
Referring to
Referring to
The preferred embodiments of the invention illustrate a number of different general shapes or configurations of combined modules, and in which multi-layers or concentric shells are used in selected ones of the modules. A squeaker may be held in and supported in a protected position within the interior chamber of the modules. The half molded sections for the inner and outer shells simplify construction.
Although the invention is described in particular detail with respect to preferred embodiments and accompanying drawings, it shall be understood that the invention is not specifically limited to the preferred embodiments and is rather encompassed by the scope of the claims appended hereto.
This application claims priority under 35 U.S.C. §119(e) to U.S. Provisional Patent Application Ser. No. 62/150,906 filed Apr. 22, 2015 and U.S. Provisional Patent Application Ser. No. 62/119,348 filed Feb. 23, 2015, which are each incorporated herein in their entirety by reference.
Number | Date | Country | |
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62150906 | Apr 2015 | US | |
62119348 | Feb 2015 | US |