Pharmaceutical compositions containing an effervescent acid-base couple

Abstract

A pharmaceutical composition in the form of effervescent tablets comprising an active ingredient and an effervescent blend, comprising an acidic component and sodium glycine carbonate as alkaline components. Preferred acid components are fumaric acid, maleic acid, and their salts. Tablets are prepared in normal thermohygrometric conditions and with standard tabletting equipment. A pre-granulation process is also disclosed.

Description

BACKGROUND OF THE INVENTION

[0002] 1. Field of the Invention

[0003] This invention relates to orally administered, solid, fast-soluble pharmaceutical compositions containing an effervescent acid-base couple, suitable for dissolving in water or an aqueous solution and for sucking.

[0004] The effervescent tablets occupy an important position among dosage forms, being the form of choice not only for adults but also for children. Many drugs, and in particular analgesics, vitamins and antibiotics were designed in this kind of formulations.

[0005] The effervescent tablets, when added to cold water, generate a gas which causes effervescence and produces a clear sparkling solution. The gas which gives the effervescence is always carbon dioxide which derives from the reaction between an acid and a base like carbonate or bicarbonate. The effervescent tablet consists of at least three components:

[0006] the active ingredient;

[0007] an acid;

[0008] an alkali compound (basic ingredient) constituted by a carbonate or a bicarbonate.

[0009] The acid and the alkali are the essential components which provide the effervescence and the disintegration of the tablet when is contacted with water. As acidic component the citric acid both in the hydrated and anhydrous forms is more often used, but other edible acids like tartaric, fumaric, adipic, malic acid can be used as well. The carbonate, which represents the source of carbon dioxide which generates the effervescence, generally is a water-soluble alkaline carbonate. The choice of the carbonate is very important since, besides provoking the effervescence, it can influence the stability of the tablet. Sodium bicarbonate is one of the most used carbonate because it is very soluble and of low cost. Alternatively, modified sodium bicarbonate can be used, obtained by heating common sodium bicarbonate in order to convert the surface of its particles to sodium carbonate so increasing its stability.

[0010] Other physiologically acceptable alkaline or alkaline earth metal carbonates may be used, such as potassium or calcium (bi)carbonate, sodium carbonate, or sodium glycine carbonate.

[0011] Compositions of effervescent tablets may also include a lubricant which has to be necessarily selected from the totally water soluble compounds forming a clear solution. Examples of this kind of lubricants are sodium. benzoate, sodium acetate, fumaric acid, polyethylenglycols (PEG) higher than 4000, alanine and glycine.

[0012] Conventional excipients such as diluents, ligands, bufferings, sweeteners, flavourings, colorings, solubilizers, disintegrants, wetting agents and other excipients of common use may be added to the formulation. Effervescent tablets are convenient, attractive, easy to use premeasured dosage forms. These advantages, however, are balanced by some technological problems, the two most important of which are hygroscopicity and lubrication.

[0013] The instability of effervescent tablets, their tendency to absorb moisture and lose reactivity are generally known. Due to this instability in the presence of water, conventional wet granulation and the subsequent granulate compression are very hardly applicable.

[0014] Sometimes the granulation has been carried out using very low amounts of water, for example through the fusion of the citric acid monohydrate, which upon heating releases part of the water of crystallisation which acts as the granulating fluid. Then the granulate has to be processed in conditions of severely controlled relative humidity, normally lower than 20%.

[0015] Alternatively, techniques of anhydrous granulation, in the absence of aqueous phases, have been applied using volatile organic solvents like ethanol. However such techniques require special manufacturing environments with strictly controlled relative humidity conditions (normally lower than 20%) and with explosion proof equipment.

[0016] Another technique, which is more time-consuming and more laborious, is represented by the separated wet granulation of acidic and alkali granules, which are subsequently mixed and compressed to give the final pharmaceutical composition.

[0017] The direct compression of the simple physical blend of the components of the formulation represented an attempt to obviate the above technological difficulties. However such an operation has been carried out in controlled thermo-hygrometric conditions, for example at temperatures lower than 20-25° C. and with relative humidity lower than 30%, using tabletting machines with tapered dies and punches faced with chromium alloys.

[0018] Because of the operating and stability problems, this type of manufacturing method cannot be easily applied to the preparation of effervescent tablets of particular active ingredients which cannot be wet granulated or which contain a residual percentage of water of crystallisation which is hardly eliminated. Typical examples of this kind of medicaments are drug cyclodextrin complexes, hydrated active ingredients and their salts, which may present stability problems in the presence of water. Similar problems are encountered when the composition contains excipients having hydration water or residual-hardly eliminable moisture. Typical examples of this kind of excipients are cyclodextrins.

[0019] The other important technological problem affecting the manufacture of effervescent tablets is lubrication, as the lubricant must not only have lipophilic properties for good lubrication, but also high water solubility, to give adequate disintegration and produce quickly a clear solution. Most substances used as lubricants, such as magnesium stearate, are effective, but are water insoluble. The resulting solution after disintegration is cloudy and often has a soapy taste. Ideally, non toxic lubricants with high water solubility and acceptable taste are required. Moreover, the effervescent base is inherently difficult to lubricate, partly due to the nature of the raw materials used and partly due to the rapid tablet disintegration usually required which limits the use of high percentage of lubricants.

SUMMARY OF THE INVENTION

[0020] Now it has been found, and this is an object of the present invention, that effervescent tablets can be prepared through simple techniques which have direct-industrial application and which are based on the use of a particular effervescent blend of acids and sodium glycine carbonate, provided in a sufficient amount to rapidly disperse and assist dissolution of the components of the formulation.

[0021] In particular, according to a second aspect of the invention, it was found that the use of a blend of certain acids with sodium glycine carbonate allows to prepare effervescent tablets by direct compression in normal thermohygrometric conditions and with standard tabletting equipment.

[0022] It has been even more surprisingly found that this technology applies also to active ingredients and/or excipients which cannot be wet-granulated or which contain a residual percentage of hardly eliminable crystallisation water.

[0023] According to a further aspect of the invention, it was found that the use of certain acids/sodium glycine carbonate blend is particularly advantageous in the preparation of effervescent tablets which contain a cyclodextrin as the component of an inclusion complex or as an excipient, despite of the fact that cyclodextrins have hydration water and tend to absorb moisture very easily.

[0024] 2. Description of Related Art

[0025] The characteristics of excipients which can be used in the preparation of effervescent tablets, have been described in Aiache J M, Pharm Acta Helv 49 (5/6), 169-178, 1974 and in Boymond C, Labo-Pharma Probl Tech 25(271), 987-995, 1977.

[0026] Anyway, Faguet 3 P et al. in Labo-Pharma Prob Tech 26(274), 207-210, 1978, after evaluating the effects of moisture on the stability of acids, carbonates and bicarbonates, conclude that when sodium glycine carbonate, which is per se moisture—sensitive, is blended with an acid, specifically citric acid, the resulting carbonate is very moisture—unstable, much more than sodium glycine carbonate alone.

[0027] In some patents, sodium glycine carbonate is simply mentioned, among various different excipients, as a possible component of effervescent combinations which can be used in chewable tablets (EP 396335), in formulations which form a suspension when contacted with water (EP 528846), in compositions constituted by separated acidic and alkali granules which can also comprise a moisture scavenger (ZA 9307745), in oral, cold-water soluble formulations of JS-cyclodextrin complexes with non steroidal anti inflammatory drugs like ibuprofen, naproxen or ketoprofen (WO 9504528).

[0028] However, none of the above documents teaches the preparation of effervescent tablets using sodium-glycine carbonate as the basic component, nor suggests the possible advantages thereof.

[0029] The use of sodium glycine carbonate in effervescent formulations is described in patent applications and scientific literature regarding formulations containing hydrated amoxycillin (PCT WO 9115197), isosorbide-5-mononitrate (DE 4416769) and enzymes (FR 2305194). The acidic component in these formulations is constituted of citric, tartaric, malic or adipic acid and the manufacturing process foresees steps of slugging, milling slugs, blending and compressing or the use of anhydrous excipients or, also, an external lubrication of the machine is performed.

[0030] Amela J. et al in the paper “Drug Dev Ind Pharm 22(5), 407-16, 1996” make the analysis of various components which can be used in the preparation of effervescent tablets and they conclude that sodium glycine carbonate is one of the carbonates which do not have favourable compressing characteristics.

[0031] The formulations of the invention essentially comprise:

[0032] an active ingredient;

[0033] sodium glycine carbonate;

[0034] an acid capable to react rapidly with sodium glycine carbonate to release carbon dioxide.

[0035] One of the preferred acids is fumaric acid which may be present in the form of salt such as mono sodium or potassium fumarate. Certain kinds of formulation take advantage by the lubricant properties of fumaric acid allowing to limit the quantity of lubricant.

[0036] Another preferred acid is maleic acid eventually present as a salt.

[0037] The choice of the acid is made according to the characteristics of the active ingredient. In some cases mixtures of acids and/or salts are particularly suitable to modulate either the strength of the acid or the lubricant properties.

[0038] The use of fumaric acid in effervescent formulations is described in several documents which refer to various formulations, but never in combination with sodium glycine carbonate.

[0039] EP 443381, FR 2715849, WO 9300886, WO 9107174, WO 9104757 are examples of patent literature which mention fumaric acid among other acids which are commonly used in the effervescent pharmaceutical forms such as U.S. Pat. Nos. 4,153,678, 4,812,303 and 4,704,269, referred to formulations of particular active ingredients. In other documents (among which for example GB 1178294, Roscheisen G. and Schmidt P C Eur J. Pharm. Biopharm 41(5), 302-308, 1995), fumaric acid is considered as a lubricant.

[0040] Maleic acid has been also described as an acidic component of effervescent couples but never in combination with sodium glycine carbonate.

DETAILED DESCRIPTION OF THE INVENTION

[0041] In a particular embodiment of the invention the active ingredient of the formulation contains residual percentage of moisture or of crystallization water hardly eliminable. Examples of this kind of active ingredients are complexes of drugs such as the piroxicam-β-cyclodextrin complex, levodopa methyl ester and carbidopa hydrate.

[0042] The piroxicam-β-cyclodextrin complex has been described in EP 153998, wherein also an effervescent tablet formulation is exemplified. In this case citric acid-sodium glycine carbonate represented the effervescent blend. However, tablets corresponding to the formulation exemplified in EP 153998, have unfavourable characteristics like the opacity of the produced solution, high dimension and weight and low flowability of the pondered blend to be compressed. Moreover, the presence of saccharose as diluent, and of sweetening agents, compromises the stability of the same formulation, as it has been afterwards ascertained.

[0043] The formulation may comprise other excipients like:

[0044] a lubricant selected from PEG higher than 4000 and preferably PEG 6000 sodium benzoate, sodium and potassium fumarate, leucine, alanine;

[0045] a sweetening agent selected from aspartame, saccharin, cyclamate, sugars, preferably aspartame;

[0046] a diluent selected from lactose, mannitol, sorbitol or mixtures thereof and preferably spray-dried (SD) lactose and optionally aromatizing agents, ligands, preservatives or others.

[0047] As a diluent SD lactose is particularly preferred in that it facilitates the blend flowability so improving compressibility and machinability of the formulation.

[0048] The particular effervescent blend of the invention, together with the above-mentioned additives, allows highly soluble, stable and small-sized effervescent tablets to be prepared by direct compressing the component mixture which can be worked at the standard thermo-hygrometric conditions of normal pharmaceutical production facilities, using standard to compressing machines with normal punches and dies. Also the subsequent processing, storage and packaging of the tablets can be performed at normal temperature and moisture conditions.

[0049] The effervescent compositions of the invention solubilize on contact with water and produce a clear solution for oral administration. Solutions are favoured over suspensions for oral administration, since drugs in solution are more rapidly absorbed. Solutions are also often more acceptable to patients, in terms of palatability. Nevertheless in some cases the active ingredient does not dissolve and the composition does not result in a clear solution, but a suspension. For this kind of active ingredient the possibility to prepare a tablet by direct compression and obtain a rapid disintegration anyway represents a remarkable formulation improvement.

[0050] Other advantages of the composition are the low content of sodium ions, due to the employ of sodium glycine carbonate, with respect to other sodium carbonates and the less fizzy effervescence, more pleasant to the patient.

[0051] Moreover the composition of the invention, because of its small size, light effervescence and rapid disintegration, can also be prepared as fast dissolving or sucking in the mouth. In fact, as introduced in the mouth, when in contact with saliva, the tablet disintegrates and rapidly forms a solution or an aqueous dispersion easily swallowable.

[0052] The effervescent or fast-dissolving tablets of the invention also apply to compositions comprising at least an active ingredient in the form of a fine powder with a particle size lower than 300 μm, or lower than 250 μm, or lower than 200 μm, or even lower than 100 μm and/or mainly constituted by non regular shaped particles (i.e. needle like).

[0053] The particle size is determined by Malvern instrument via laser diffractometry of the powder. This kind of fine,powder when mixed with the excipients for the preparation of tablets by direct compression gives rise to the adhesion of the formulation to the metal faces of tabletting machine punches. This drawback occurs especially when the active ingredient in the form of a fine powder is present in an amount of at least {fraction (1/4)}, preferably {fraction (1/3)} by weight on the total weight of the formulation.

[0054] In fact the presence of a fine powder in the mixture gives rise to problems of poor flowability and low tapped density of the powder. The powder flowability, according to the European Pharmacopoeia 4th Edition, page 208, is the ability to flow vertically under defined conditions through a nozzle. The density of constituent particles is another important physical characteristic of pharmaceutical powders. According to the USP 26-NF 21, through 2nd Suppl. 2003 and to the European Pharmacopoeia, 4th Edition, pages 57-58 the tapped density is achieved by mechanically tapping a measured cylinder containing a powder sample. After observing the initial volume, the cylinder is mechanically tapped, and volume readings are taken until little further volume change is observed.

[0055] The above mentioned characteristics play a quite important role in inducing sticking during the compression phase of the powder.

[0056] It has now been found that the sticking problems occurring during compression of powders wherein at least {fraction (1/4)} preferably {fraction (1/3)} of the total weight of the formulation is constituted by an active ingredient in form of a fine powder as defined above and/or mainly constituted by non regular shaped particles, can be solved by increasing the particle size and/or modifying the particle shape of said active ingredient fine powder.

[0057] The increase of the particle size and/or the modification of the particle shape of the active ingredient are obtained by submitting the active ingredient fine powder to a wet granulation process with water or any other suitable fluid, followed by drying of the wet granules in a static oven or in a fluid-bed drier. Suitable granulating fluids are alcohols such as ethanol, glycols, polyglycols or their mixtures with water.

[0058] The active ingredient powder aggregates so obtained are mixed with the excipients and optionally with at least a further active ingredient and the mixture is then directly compressed into tablets.

[0059] The excipients comprise an effervescent couple, the couple comprising an acidic component and an alkaline component wherein the acidic component is selected from fumaric acid, maleic acid or their salts and the alkaline component is sodium glycine carbonate. The formulation further comprises a diluent, preferably lactose, and optionally additional excipients such as a lubricant and/or a sweetening agent.

[0060] This pre-granulation process of the active ingredient fine powder allows the obtainment of powder aggregates of the desired size for the manufacture of tablets with optimum compression characteristics without processing problems during tabletting.

[0061] The following examples further illustrate the invention.

EXAMPLE 1

[0062] Composition of an effervescent tablet having a piroxicam content of 20 mg.

Piroxicam-β-cyclodextrzn complex 191.2 mg
(1:2, 5)
Sodium glycine carbonate         260.0 mg
Fumaric acid                     180.0 mg
PEG 6000                         20.0 mg
Lactose spray-dried (SD)         208.8 mg
Lemon flavour                    25.0 mg
Aspartame                        15.0 mg

[0063] Piroxicam-β-cyclodextrin, lactose SD, sodium glycine carbonate, lemon flavour, aspartame and PEG 6000 are sieved and pre-mixed. Fumaric acid is added and the components are mixed until an homogeneous blend is obtained. Then the blend is compressed in a standard rotary tabletting machine equipped with round chromium plated punches. The process is carried out at room temperature and with a relative humidity not higher than 55-60%. The dimensions of the produced tablets are about 13 mm diameter, 5 mm thickness and the weight is about 900 mg.

EXAMPLE 2

Active Ingredient Solution Test

[0064] The analysis of the tablets prepared according to the example 1 was carried out in order to determine the percentage of the dissolved active ingredient at the end of the effervescence. The maximum dissolution time with effervescence is 1.5 min. The experimental conditions simulated the intake of the effervescent tablets by the patient.

[0065] The effervescent tablet was dissolved in three kinds of water. At the end of the effervescence (1.5 min) the amount of piroxicam-β-cyclodextrin was determined in the solution. The data obtained, which are reported in table 1, demonstrate that the active ingredient concentration in the solution is always higher than 70% of the nominal content per tablet.

TABLE 1
Dissolution of piroxicam-β-cyclodextrin in 50 ml water
Kind of water           % active ingredient dissolved
demineralized water     72.4
drinking water          85.6
natural no-gassed water 77.0

EXAMPLE 3

[0066] Dissolution rate of effervescent tablets containing the piroxicam-β-cyclodextrin complex in comparison with standard tablets. The dissolution rate of effervescent tablets prepared in Example 1 was compared with that of standard piroxicam-β-cyclodextrin tablets using USP Apparatus 2 (paddles) in distilled water at a temperature of 37° C.

	Dissolution time	Dissolved piroxicam
	(minutes)	(%)
20 mg standard tablets	5	65%
	10	100%
20 mg effervescent tablets	5	100%

EXAMPLE 4

[0067] The oral absorption profile of piroxicam released from effervescent tablets of piroxicam-β-cyclodextrin complex (B-CD) prepared according to the present invention was compared to that of piroxicam-βCD commercially available standard tablets. The test was carried out after single oral dose administration of the two formulations, equivalent to 20 mg piroxicam, in sixteen healthy volunteers according to a randomized two-way crossover design.

[0068] The results, reported in table 2, confirmed the behaviour of the two compositions in the dissolution test showing a more rapid absorption of the active ingredient after administration of the effervescent formulation of the invention. Compared to the standard formulation, the effervescent tablet gives remarkably higher plasma concentrations (Cp of 1.93 μg/ml vs 0.77 μg/ml, respectively) 15 min after the administration, as well as a higher drug exposure during the first hour after the administration, as it is shown by the AUC data (AUC=Area Under the Curve, i.e. the area under the plasma concentration vs time curve) collected after 1 hour.

TABLE 2
Main pharmacokinetic parameters (geometric
means standard deviation), statistical comparison
and standard 90% confidential intervals (90% CI).
Pharmaco-		Piroxicam-β-C
kinetic	Piroxicam-β-CD	Deffervescent
param-	tablets	tablets	90% CI
eters	(n = 16)	(n = 16)	p*
Cp 15 min	0.77 (0.310-1.90)	1.93 (1.33-2.80)	160%-389%
(μg/mL)			0.003
Cp 30 min	2.01 (1.47-2.73)	2.26 (1.64-3.10)	100%-127%
(μg/mL)			0.106
Cp 45 min	2.15 (1.76-2.62)	2.22 (1.66-2.97)	94%-114%
(μg/mL)			0.570
Cp 1 h	2.08 (1.75-2.46)	2.09 (1.58-2.77)	93%-109%
(μg/mL)			.845
Cmax	2.23 (1.83-2.72)	2.35 (1.74-3.16)	96%-116%
(μg/mL)			0.330
AUC 1 h	1.55 (1.19-2.01)	1.88 (1.40-2.53)	107%-138%
(μg · h/			0.018
mL)
*Significance level calculated from the analysis of the variance (ANOVA)
Cmax = Maximum plasma Concentration

EXAMPLE 5

[0069] The stability of the effervescent blend and tablets prepared according to the example 1 was tested at 25° C. and at different relative humidity conditions.

[0070] Both the effervescent blend and tablets stored at a relative humidity of 11%, 33%, 52% and 75% showed an increase in weight at the beginning of the study, and afterwards a slight weight decrease (see tables 3 and 4).

[0071] This behavior is due to two correlated phenomena: the moisture absorption and subsequent loss of carbon dioxide.

[0072] The moisture absorption prevails during the first days with respect to the carbon dioxide release.

[0073] The loss of carbon dioxide however was so low that the effervescence characteristics of the tablets were not influenced.

TABLE 3
Blend % weight variation at room temperature
(about 25° C.) at different relative humidity
(R.H.) conditions.
	Days
R.H	1	2	3	4	7	9	11
11%	0.06	0.09	0.11	0.09	0.08	0.07	0.07
33%	0.22	0.24	0.23	0.22	0.21	0.20	0.20
52%	0.30	.030	0.29	0.29	0.27	0.27	0.27
75%	0.42	0.42	0.41	0.40	0.35	0.33	0.34

[0074]

TABLE 4
Tablets % weight variation at room temperature
(about 25° C.) at different relative humidity
(R.H.) conditions.
	Days
R.H.	1	2	3	4	7	9	11
11%	0.05	0.10	0.14	0.10	0.08	0.07	0.07
33%	0.19	0.20	0.20	0.18	0.17	0.16	0.16
52%	0.26	.025	0.24	0.23	0.21	0.21	0.20
75%	0.17	0.15	0.13	0.12	0.08	0.07	0.07

[0075] The effervescent blend and tablets according, to the present invention absorb a very low quantity of water (3,5% for the blend and 3,0% for the tablets) even in very unfavourable storage conditions, for example 11 days at 75% relative humidity.

[0076] In these particularly unfavourable conditions, the chemical, technological and effervescence characteristics of the tablets are not substantially modified, as it results from tables 5 and 6.

TABLE 5
Moisture percent values and blend purity after 11 day
storage at different relative humidity conditions
	Initial	11 day values
Test	value	11% R.H.	33% R.H.	52% R.H.	75% R.H.
1) Moisture	2.4	3.6	4.1	4.5	5.9
(%)
2) Purity	<0.005	<0.005	<0.005	<0.005	<0.005

[0077]

TABLE 6
Chemical and technological characteristics
of the tablets after 11 day storage at
different-relative humidity conditions
Test
Effer-
vescence
character-
istics	Initial	11 day values
(disint.	value	11% R.H.	33% R.H.	52% R.H.	75% R.H
≦5 min)	conforms	conforms	conforms	conforms	conforms.
1) Moisture	2.5	3.3	3.9	4.4	5.5
(%)
2) Purity	<0.005	<0.005	<0.005	<0.005	<0.005
1) The percentage of moisture absorption was determined by Karl Fischer method
2) The purity was estimated determining the percentage of 2-aminopyridine which is the main degradation product of piroxicam.

EXAMPLES—FROM 6 TO 14

[0078] With analogous process as described in Example 1 the following tablet formulations have been prepared:

EXAMPLE 6

[0079] Ambroxol hydrochloride

	a)	Ambroxol hydrochloride	30 mg
		Lactose SD	800 mg
		Sodium Glycine Carbonate	400 mg
		Fumaric Acid	260 mg
		PEG 6000	40 mg
		Aspartame	30 mg

[0080] The mixture is compressed directly into tablets with a diameter of 17 mm and a thickness of 5.5 mm.

	b)	Ambroxol hydrochloride	60 mg
		Lactose SD	600 mg
		Sodium Glycine Carbonate	400 mg
		Maleic Acid	250 mg
		PEG 6000	40 mg
		Aspartame	30 mg

[0081] The mixture is compressed directly into tablets with a diameter of 17 mm and a thickness of 5.0 mm.

EXAMPLE 7

[0082]

Paracetamol
Paracetamol              500 mg
(acetaminophen)
Sodium Glycine Carbonate 260 mg
Fumaric Acid             180 mg
PEG 6000                 10 mg

[0083] The mixture is compressed directly into tablets with a diameter of 13 mm and a thickness of 5.1 mm.

EXAMPLE 8

[0084]

Paracetamol/Domperidone Maleate combination
Paracetamol              500 mg
(acetaminophen)
Domperidone maleate      10 mg
Sodium Glycine Carbonate 400 mg
Fumaric Acid             300 mg
PEG 6000                 10 mg
Aspartame                20 mg

[0085] The mixture is compressed directly into tablets with a diameter of 15 mm and a thickness of 5.7 mm.

EXAMPLE 9

[0086]

Nimesulide
	a)	Nimesulide	50 mg
		Lactose SD	500 mg
		Sodium Glycine Carbonate	800 mg
		Fumaric Acid	180 mg
		PEG 6000	40 mg

[0087] The mixture is compressed directly into tablets with a diameter of 17 mm and a thickness of 5.2 mm.

	b)	Nimesulide	50 mg
		Betacyclodextrin	300 mg
		Lactose SD	50 mg
		Sodium Glycine Carbonate	300 mg
		Fumaric Acid	180 mg
		PEG 6000	20 mg

[0088] The mixture is compressed directly into tablets with a diameter of 13 mm and a thickness of 4.98 mm.

EXAMPLE 10

[0089]

Ibuprofen
Ibuprofen                200 mg
Lactose SD               610 mg
Sodium Glycine Carbonate 600 mg
Fumaric Acid             360 mg
PEG 6000                 30 mg

[0090] The mixture is compressed directly into tablets with a diameter of 20 mm and a thickness of 5.2 mm.

EXAMPLE 11

[0091]

Morniflumate
Morniflumate             175 mg
Lactose SD               300 mg
Sodium Glycine Carbonate 650 mg
Fumaric Acid             800 mg
PEG 6000                 50 mg

[0092] The mixture is compressed directly into tablets with a diameter of 20 mm and a thickness of 5.0 mm.

EXAMPLE 12

[0093]

Levodopa methyl ester (LDME)
LDME                     314 mg
Lactose SD               146 mg
Sodium Glycine Carbonate 260 mg
Fumaric Acid             180 mg

[0094] The mixture is compressed directly into tablets with a diameter of 13 mm and a thickness of 5.0 mm.

EXAMPLE 13

[0095]

Carbidopa monohydrate
Carbidopa monohydrate    27 mg
Lactose SD               433 mg
Sodium Glycine Carbonate 260 mg
Fumaric Acid             180 mg

[0096] The mixture is compressed directly into tablets with a diameter of 13 mm and a thickness of 5.0 mm.

EXAMPLE 14

[0097]

LDME/Carbidopa monohydrate combination
LDME                     314 mg
Carbidopa monohydrate    27 mg
Lactose SD               539 mg
Sodium Glycine Carbonate 520 mg
Fumaric Acid             360 mg
PEG 6000                 40 mg

[0098] The mixture is compressed directly into tablets with a diameter of 17 mm and a thickness of 5.0 mm.

EXAMPLES 15, 16 AND 17

[0099] Dissolution rates of the formulations of the examples 6, 7 and 14 determined with the USP Apparatus 2 (paddles).

EXAMPLE 15

Ambroxol Hydrochloride

[0100] Conditions: medium=HCl 0.1 N; volume=750 ml;

[0101] speed=50 rpm (rounds per minute); temperature=37° C.

[0102] time: 5 min

[0103] % of dissolved drug: 98%

EXAMPLE 16

Paracetamol

[0104] Conditions: medium=distilled water; volume=900 ml; speed=50 rpm; temperature=37° C.

[0105] Time: 5 min

[0106] % of dissolved drug: 90.9%

EXAMPLE 17

LDME/Carbidopa Monohydrate Combination

[0107] Conditions: medium=HCl 0.1 N; volume=750 ml; speed=50 rpm; temperature=37° C.

[0108] Time: 5 min

[0109] % of dissolved Carbidopa: 94%

[0110] % of dissolved LDME: 99%

EXAMPLE 18

[0111]

	(a) Apomorphine tablets (5 mg)
	Amormorphine hydrochoride	5.00	mg
	Mannitol (Pearlitol ® DC 200)	135.50	mg
	Fumaric acid	20.00	mg
	Sodium Glycine Carbonate	6.90	mg
	Crosspovidone (Kollidon ® CL)	10.00	mg
	Aspartame	0.30	mg
	Fresh-flavour	0.30	mg
	Magnesium Stearate	2.00	mg
	(b) Amorphine tablets (10 mg)
	Apomorphine hydrochloride	10.00	mg
	Mannitol (Peariltol ® DC 200)	130.40	mg
	Fumaric acid	20.00	mg
	Sodium Glycine Carbonate	6.90	mg
	Crospovidone (Kollidon ® CL)	10.00	mg
	Aspartame	0.30	mg
	Aluminum lake (E110 20%)	0.10	mg
	Fresh-flavour	0.30	mg
	Magnesium Stearate	2.00	mg
	(c) Apomorphine tablets (20 mg)
	Apomorphine hydrochloride	20.00	mg
	Mannitol (Pearlitol ® DC 200)	119.50	mg
	Fumaric acid	20.00	mg
	Sodium Glycine Carbonate	6.90	mg
	Crospovidone (Kollidon ® CL)	20.00	mg
	Aspartame	0.30	mg
	Aluminum lake (E11 20%)	0.50	mg
	Fresh-flavour	0.30	mg
	Magnesium Stearate	2.50	mg

[0112] Each mixture is directly compressed into round flat tablets with a diameter 9 mm and a thickness of 2.4 mm.

[0113] The disintegration time of the tablets, performed according to European Pharmacopoeia 3rd Ed., “Disintegration test for effervescent tablets”, is less than 1 min.

EXAMPLE 19

[0114] The oral absorption profile of levodopa and carbidopa released from effervescent tablets of LDME/carbidopa monohydrate combination prepared according to example 14 was compared to that of levodopa/carbidopa monohydrate commercially available standard tablets (Sinemet®).

[0115] The study was carried out after single oral dose administration of the two formulations in six healthy volunteers according to a cross-over design.

[0116] The results, reported in tables 7 and 8 show a more rapid absorption and an active ingredients higher exposure during the first hours after administration of the effervescent formulation in comparison to the standard commercial formulation.

[0117] In the table Cp=plasma Concentration; Cmax=maximum plasma Concentration; Tmax=Time to maximum concentration; AUC1h, AUC2h, AUCt=Area Under the Curve of plasma concentration vs time after 1 hour, 2 hours and total, respectively.

TABLE 7
Main pharmacokinetic parameters of Levodopa
(geometric mean ± standard deviation) after
oral administration, of effervescent tablets of LDME/
Carbidopa monohydrate combination of example 14 vs
standard commercial tablets of Levodopa/Carbidopa
monohydrate combination (Sinemet ®) in six
healthy volounteers
Levodopa pharmacokinetic		LDME/Carbidopa
parameters	Sinemet ® tablets	effervescent tablets
Cp 15 min (ng/mL)	1292 ± 321	2787 ± 1338
Cp 30 min (ng/mL)	965 ± 304	1705 ± 989
Cp 45 min (ng/mL)	1158 ± 703	1339 ± 882
Cp 1 h (ng/mL)	999 ± 541	1023 ± 691
Cmax (ng/mL)	2218 ± 1289	3000 ± 1592
Tmax (h)	0.6 ± 0.3	0.3 ± 0.2
AUC 1 h (ng · h/mL)	986 ± 466	1683 ± 1074
AUC t (ng · h/mL)	5473 ± 4678	5123 ± 4485

[0118]

TABLE 8
Main pharmacokinetic parameters of Levodopa
(geometric mean ± standard deviation) after
oral administration, of effervescent tablets of LDME/
Carbidopa monohydrate combination of example 14 vs
standard commercial tablets of Levodopa/Carbidopa
monohydrate combination (Sinemet ®) in six
healthy volounteers
Levodopa pharmacokinetic		LDME/Carbidopa
parameters	Sinemet ® tablets	effervescent tablets
Cp 30 min (ng/mL)	52 ± 31	46 ± 33
Cp 45 min (ng/mL)	52 ± 32	63 ± 46
Cp 1 h (ng/mL)	59 ± 39	66 ± 45
Cp 1.5 h (ng/mL)	69 ± 47	72 ± 46
Cp 2 h (ng/mL)	49 ± 32	68 ± 42
Cmax (ng/mL)	75 ± 51	88 ± 65
Tmax (h)	2.6 ± 1.7	1.5 ± 0.8
AUC 2 h (ng · h/mL)	44 ± 12	105 ± 72
AUC t (ng · h/mL)	230 ± 144	255 ± 168

EXAMPLE 20

[0119] Melevodopa (LDME)—carbidopa combination tablets.

[0120] The composition fomnula for dosage unit is the following

Melevodopa hydrochloride 314.0 mg
Carbidopa hydrate        27.0 mg
Lactose monohydrate      539.0 mg
Glycine sodium carbonate 520.0 mg
Fumaric acid             360.0 mg
PEG 6000 Macrogol 6000)  40.0 mg

[0121] a) Granulation Process of the Active Ingredient Fine Powder:

[0122] 15 kg of the active ingredient melevodopa (LDME hydrochloride fine powder is sieved and loaded into an high-speed kneading mixer and wet granulated with water in an amount from 1.5 to 2.3 kg. The resulting powder aggregates are transferred to a fluid-bed or to a static oven drier and dried for times ranging from 4 to 15 hours (depending from the drying apparatus) at temperatures lower than 70° C. (preferably 60-65° C.). The particle size of the aggregates so obtained is of at least 300 μm. The powder aggregates are refined through an oscillating granulator and sieved using sieving equipment with a suitably sized net preferably of less than 1 mm, in order to discard particles larger than 1 mm.

[0123] b) Tabletting:

[0124] The excipients and the additional active ingredient carbidopa hydrate are sieved using sieving equipment with a suitably sized net. The mixture is transferred into double cone-mixer of suitable volume. The required amount of the LDME hydrochloride powder aggregates prepared according to step a) is added and mixed until a homogeneous blend is obtained.

[0125] The mixture is compressed into tablets by means of a rotating machine with suitable punches.

[0126] In the following Table 9 the particle size, tapped density and flowability data of:

[0127] an active ingredient fine powder with a particle size of 100 μm;

[0128] an active ingredient fine powder blended with the excipients;

[0129] an active ingredient powder aggregates blended with the same excipients are compared.

[0130] We can observe that the increase of the particle size of the active ingredient improves both the flowability and the tapped density of the final mixtures.

TABLE 9
			Active
			ingredient
		Active	powder
		ingredient	aggregates
		fine powder	blended
	Active ingredient	blended with	with the
Properties	fine powder	the excipients	excipients
Active ingredient	100	—	300-350
particle size; d(v,
0.9) (μm)
Tapped Density	0.85	0.94	0.97
(g/ml)
Flowability:	(25)	(25)	(15)
(diameter mm)	(the powder does	4.7	14.7
mean value in	not flow)
seconds

[0131] The particle size is determined by Malvern.

[0132] d(v, 0.9) means that the 90% of the particles in the active ingredient powder has a diameter lower or equal to the reported value.

Claims

1. Process for the manufacturing of fast dissolving highly soluble tablets, the tablets comprising at least an active ingredient and excipients wherein at least one of the active ingredients or the excipients has stability problems in the presence of water, and the excipients comprise sodium glycine carbonate and an acid selected from fumaric acid, maleic acid or their salts, said process comprising the direct compression of the physical blend of the components and being carried out at room temperature with a relative humidity not higher than 55-60%.

2. A process according to claim 1 wherein the active ingredient is a drug complex with a cyclodextrin.

3. A process according to claim 1 wherein the active ingredient is an hydrate or a salt thereof.

4. A process according to claim 1 further comprising at least one additional excipient selected from the group consisting of ligands, lubricants, sweeteners, solubilizers, colourings, flavourings, diluents, disintegrants, wetting agents and mixtures thereof.

5. A process according to claim 1 wherein the excipients comprise a cyclodextrin.

6. A process according to claim 1 wherein the active ingredient is in the form of a fine powder of particle size lower than 300 μm.

7. A process according to claim, 6 wherein the fine powder active ingredient is subjected to a pre-granulation step in order to form powder aggregates whose particle size is of at least 300 μm.