PHARMACEUTICAL COMPOSITIONS WITH A CDC7 INHIBITOR

Information

  • Patent Application
  • 20210308061
  • Publication Number
    20210308061
  • Date Filed
    July 18, 2019
    5 years ago
  • Date Published
    October 07, 2021
    3 years ago
Abstract
The present disclosure relates to pharmaceutical compositions comprising Compound 1 and/or tautomers thereof, or a pharmaceutically acceptable salt or hydrate thereof. The pharmaceutical compositions may comprise microcrystalline cellulose, e.g., silicified microcrystalline cellulose, as a compressible filler. The pharmaceutical compositions may be produced by a method comprising dry granulation process. The pharmaceutical compositions may comprise a weight ratio of the Compound 1 drug substance to intra-granular compressible filler of greater than 1:1.
Description
TECHNICAL FIELD

The present disclosure relates to pharmaceutical compositions comprising Compound 1 and/or tautomers thereof, or a pharmaceutically acceptable salt or hydrate thereof.




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BACKGROUND

Cdc7 is an evolutionally well-conserved serine/threonine kinase and plays an important role in the initiation of DNA replication (EMBO J. 1999, 18(20), p. 5703-5713). The kinase activity of Cdc7 is controlled by binding with its activating partner thereof. From the late stage of G1 phase to S phase, Cdc7 forms a complex with Dbf4 (also known as ASK) and phosphorylates Cdc7 substrate to control transition from the G1 phase to the S phase (J Cell Physiol. 2002, 190(3), p. 287-296). Furthermore, recent studies have reported that Cdc7 plays important roles in both DNA replication and DNA damage signaling pathways (Oncogene. 2008, 27(24), p. 3475-3482).


Cdc7 kinase has received attention as an attractive target in cancer treatments. Overexpression of Cdc7 is observed in clinical tumors such as breast cancer, colorectal cancer, lung cancer and the like, and many cancer cell lines (Neoplasia. 2008, 10(9), p. 920-931). In some cancer cell lines, an increase in chromosomal copy number of an activating factor, Dbf4, is found. Interestingly, a cancer cell line and an untransformed fibroblast cell line show different responses to suppression of Cdc7 expression using siRNA. The suppression of Cdc7 expression using siRNA causes the S phase arrest in cancer cell lines and induces apoptosis, whereas in normal cells it induces the G1 phase arrest in a p53 activity-dependent manner (Cancer Res. 2004, 64(19), p. 7110-7116). Furthermore, Cdc7 kinase is activated in the cells under replication stress, and apoptosis induced by hydroxyurea and etoposide increases in the Cdc7 down-regulated cells (J Biol Chem. 2007, 282(1), p. 208-215). Thus, a Cdc7 inhibitor, as a single agent or in combination with other chemotherapeutic agents, is useful for a selective cancer treatment.


SUMMARY

In one aspect, the present disclosure provides a tablet comprising Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof




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and a compressible filler.


In some embodiments, the compressible filler is an intra-granular compressible filler present as an intra-granular component of the tablet.


In some embodiments, the weight ratio of Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof to the intra-granular compressible filler is greater than 1:1.


In some embodiments, the weight ratio of Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof to the intra-granular compressible filler is from about 2:1 to about 10:1.


In some embodiments, the weight ratio of Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof to the intra-granular compressible filler is from about 3:1 to about 6:1.


In some embodiments, the intra-granular compressible filler is present in an amount of from about 2 wt % to about 15 wt % by weight of the tablet.


In some embodiments, the intra-granular compressible filler is present in an amount of from about 3 wt % to about 10 wt % by weight of the tablet.


In some embodiments, the compressible filler is microcrystalline cellulose (MCC).


In some embodiments, the MCC is silicified MCC (SMCC).


In some embodiments, the tablet is produced by a method comprising a dry granulation process.


In some embodiments, the tablet further comprises from about 5 wt % to about 20 wt % of a low-compressibility filler.


In some embodiments, the low-compressibility filler is mannitol.


In some embodiments, the tablet further comprises from about 0.25 wt % to about 2 wt % of a binder.


In some embodiments, the binder is polyvinylpyrrolidone (PVP).


In some embodiments, the tablet further comprises from about 25 wt % to about 80 wt % of an extra-granular compressible filler.


In some embodiments, the extra-granular compressible filler is anhydrous lactose.


In some embodiments, the tablet further comprises from about 2 wt % to about 3 wt % of a disintegrant.


In some embodiments, the disintegrant is croscarmellose sodium.


In some embodiments, the tablet further comprises from about 1 wt % to about 2 wt % of a lubricant.


In some embodiments, the lubricant is magnesium stearate.


Another aspect of the present disclosure provides a tablet comprising an intra-granular component and an extra-granular component, wherein the intra-granular component comprises Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof and an intra-granular compressible filler.


In some embodiments, the weight ratio of Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof to the intra-granular compressible filler is greater than 1:1.


In some embodiments, the weight ratio of Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof to the intra-granular compressible filler is from about 2:1 to about 10:1.


In some embodiments, the weight ratio of Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof to the intra-granular compressible filler is from about 3:1 to about 6:1.


In some embodiments, the intra-granular compressible filler is present in an amount from about 10 wt % to about 25 wt % by weight of the intra-granular component.


In some embodiments, the intra-granular compressible filler is present in an amount of from about 10 wt % to about 20 wt % by weight of the intra-granular component.


In some embodiments, the intra-granular compressible filler is MCC.


In some embodiments, the MCC is silicified MCC.


In some embodiments, the tablet is produced by a method comprising a dry granulation process.


In some embodiments, the intra-granular component further comprises from about 20 wt % to about 40 wt % of a low-compressibility filler by weight of the intra-granular component.


In some embodiments, the low-compressibility filler is mannitol.


In some embodiments, the intra-granular component further comprises from about 1 wt % to about 3 wt % of a binder by weight of the intra-granular component.


In some embodiments, the binder is PVP.


In some embodiments, the extra-granular component further comprises from about 90 wt % to 100 wt % of an extra-granular compressible filler by weight of the extra-granular component.


In some embodiments, the extra-granular compressible filler is anhydrous lactose.


In some embodiments, the tablet further comprises from about 2 wt % to about 3 wt % of a disintegrant by weight of the tablet, wherein the disintegrant is present in both the intra-granular component and the extra-granular component.


In some embodiments, the disintegrant is croscarmellose sodium.


In some embodiments, the tablet further comprises from about 1 wt % to about 2 wt % of a lubricant by weight of the tablet, wherein the lubricant is present in both the intra-granular component and the extra-granular component.


In some embodiments, the lubricant is magnesium stearate.


In some embodiments, the weight ratio of the intra-granular component to the extra granular component is from about 1:10 to about 3:1.


In some embodiments, the weight ratio of the intra-granular component to the extra granular component is from about 1:3 to about 2:1.


In some embodiments, a tablet of the present disclosure comprises:


from about 10 wt % to about 30 wt % of Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof


from about 3 wt % to about 10 wt % of SMCC,


from about 5 wt % to about 20 wt % of mannitol,


from about 0.25 wt % to about 2 wt % of PVP,


from about 25 wt % to about 80 wt % of anhydrous lactose,


from about 2 wt % to about 3 wt % of croscarmellose sodium, and


from about 1 wt % to about 2 wt % of magnesium stearate.


In some embodiments, the tablet is produced by a method comprising dry granulation process.


In some embodiments, a tablet of the present disclosure comprises an intra-granular component and an extra-granular component,


wherein the intra-granular component comprises:

    • from about 40 wt % to about 60 wt % of Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof
    • from about 10 wt % to about 20 wt % of SMCC,
    • from about 20 wt % to about 40 wt % of mannitol,
    • from about 1 wt % to about 3 wt % of PVP,
    • from about 1 wt % to about 3 wt % of croscarmellose sodium, and
    • from about 0.5 wt % to about 2 wt % of magnesium stearate; and


wherein the extra-granular component comprises:

    • from about 90 wt % to about 98 wt % of anhydrous lactose,
    • from about 2 wt % to about 5 wt % of croscarmellose sodium, and
    • from about 1 wt % to about 3 wt % of magnesium stearate.


In some embodiments, the weight ratio of the intra-granular component to the extra granular component is from about 1:3 to about 2:1.


In some embodiments, the tablet is produced by a method comprising dry granulation process.


Another aspect of the present disclosure provides a method of making a tablet comprising Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof, the method comprising mixing Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof and an intra-granular compressible filler to form a dry blend, granulating the dry blend to form a dry-granulated blend, and compressing the dry-granulated blend to form the tablet.


In some embodiments, the weight ratio of Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof to the intra-granular compressible filler is greater than 1:1.


In some embodiments, the weight ratio of Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof to the intra-granular compressible filler is from about 3:1 to about 6:1.


In some embodiments, the intra-granular compressible filler is silicified MCC.


In some embodiments, the method further comprises mixing Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof, the intra-granular compressible filler, and one or more excipients selected from a lubricant (e.g., magnesium stearate), a low-compressibility filler (e.g., mannitol), and a binder (e.g., PVP) to form the dry blend.


In some embodiments, the granulating comprises compacting the dry-granulated blend to form a compacted dry-granulated blend, and milling the compacted dry-granulated blend to form a milled dry-granulated blend (the milled dry-granulated blend may be referred to as intra-granule).


In some embodiments, the milling produces a mean particle size of the milled dry-granulated blend from about 120 microns to about 180 microns.


In some embodiments, the method further comprises adding an extra-granular filler to the milled dry-granulated blend.


In some embodiments, a tablet of the present disclosure comprises:
















Compound 1 and/or tautomers thereof or a
12.5
wt %


pharmaceutically acceptable salt or hydrate thereof


Mannitol
7.5
wt %


SMCC
3.75
wt %


PVP
0.5
wt %


Croscarmellose sodium
2.5
wt %


MgSt
1.25
wt %


Anhydrous lactose
72
wt %









In some embodiments, a tablet of the present disclosure comprises:



















Compound 1 and/or tautomers thereof or a
25
wt %



pharmaceutically acceptable salt or hydrate thereof



Mannitol
15
wt %



SMCC
7.5
wt %



PVP
1
wt %



Croscarmellose sodium
3
wt %



MgSt
1.5
wt %



Anhydrous lactose
47
wt %













BRIEF DESCRIPTION OF FIGURES


FIG. 1 is a plot of the compressibility of the drug substance and filler candidates.



FIGS. 2A-C are plots of tablet tensile strength, porosity, and flow factor of preblend and dry granule. In FIG. 2C, when the compression pressure is 0 MPa, the point means Flow Factor of preblend. And, when the compression pressure is greater than 0 MPa, the point means Flow Factor of dry granule made under condition of the compression pressure.





DETAILED DESCRIPTION

The present disclosure relates to pharmaceutical compositions comprising Compound 1 and/or tautomers thereof, or a pharmaceutically acceptable salt or hydrate thereof.




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Definitions

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. Accordingly, the following terms are intended to have the following meanings.


As used in the specification and claims, the singular form “a”, “an” and “the” includes plural references unless the context clearly dictates otherwise.


As used herein “compressible filler” refers to a pharmaceutical filler that has a high tensile strength when compressed into a tablet. In some embodiments, a compressible filler has a tensile strength greater than or equal to 3 MPa when compressed into a tablet at a compression pressure of 200 MPa. Non-limiting examples of compressible fillers are silicified microcrystalline cellulose (SMCC) and anhydrous lactose. Other forms of microcrystalline cellulose (MCC) and lactose, as well as certain forms of starch, with high compressibility are also suitable non-limiting examples of compressible fillers.


For example, when compressed into a tablet at a compression pressure of 200 MPa, SMCC has a tensile strength of about 9.5 MPa and anhydrous lactose has a tensile strength of about 5 MPa. Other filler materials having good compressibility, resulting in high tensile strength upon tablet compression, are known to a person of skill in the art.


As used herein “low-compressibility filler” refers to a pharmaceutical filler that has a low tensile strength when compressed into a tablet. In some embodiments, a low-compressibility filler has a tensile strength less than 3 MPa when compressed into a tablet at a compression pressure of 200 MPa. A non-limiting example of a low-compressibility filler is mannitol. For example, when compressed into a tablet at a compression pressure of 200 MPa, mannitol has a tensile strength of about 2 MPa. Other filler materials having low compressibility, resulting in low tensile strength upon tablet compression, are known to a person of skill in the art. For example, low compressibility forms of lactose may be used.


As used herein an “intra-granular” excipient for tablet refers to an excipient that is present in a component of the tablet formed by compression of granules. For example, “intra-granular compressible filler” (“IGCF”) in a tablet refers to compressible filler that was formed into granules (e.g., together with other intra-granular excipients), which granules were compressed into the tablet.


As used herein an “extra-granular” excipient refers to an excipient that is present in a component of the tablet formed by compression of non-granulated material. For example, “extra-granular filler” refers to filler that was not granulated, which was compressed into the tablet. For example, the extra-granular excipients are added to the granules (containing intra-granular excipients), which together are compressed into a tablet having intra-granular and extra-granular regions.


As used herein “dry granulation” refers to a process of forming granules, i.e., dry granules, without using a liquid to aid in granulation. In a typical dry granulation process, a dry blend of ingredients is fed through a roller compactor and a mill before being tableted in a tablet press.


Compositions

One aspect of the disclosure is a tablet comprising Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof (referred to herein as “the drug substance” or “DS”) and a compressible filler. Any suitable compressible filler may be used. In some embodiments, the compressible filler is a compressible form of microcrystalline cellulose (MCC) or lactose or any combination thereof. For example, the compressible filler is silicified microcrystalline cellulose (SMCC). In another example, the compressible filler is anhydrous lactose. In some embodiments, the compressible filler is an intra-granular compressible filler, which is present as an intra-granular component of the tablet. In some embodiments, the compressible filler may be an extra-granular compressible filler, or a compressible filler in a non-granulated tablet. The intra-granular compressible filler is added to the dry blend prior to granulation. In some embodiments, the weight ratio of the drug substance to the intra-granular compressible filler is greater than 1:1. As discussed in the examples below, tablets with weight ratios of the drug substance to the intra-granular compressible filler (DS:IGCF) of greater than 1:1 (e.g., 3:1 or 6:1) demonstrated improved stability compared to tablets with weight ratios less than 1:1 (e.g., 1:2, 1:3, or 1:4). In some embodiments, the weight ratio of DS:IGCF is greater than about 1.5:1. In some embodiments, the weight ratio of DS:IGCF is less than about 20:1, e.g., less than about 10:1. Examples of ranges of DS:IGCF include from about 1.5:1 to about 20:1, from about 2:1 to about 10:1, and from about 3:1 to about 6:1.


In some embodiments, the intra-granular compressible filler is present in the tablet in an amount of from about 2 wt % to about 15 wt % by weight of the tablet, e.g., from about 3 wt % to about 10 wt % by weight of the tablet. In some embodiments, the intra-granular compressible filler selected from a compressible form of lactose (e.g., anhydrous lactose), a compressible form of MCC (e.g., SMCC), or any combination thereof and is present in an amount of from about 2 wt % to about 15 wt % by weight of the tablet, e.g., from about 3 wt % to about 10 wt % by weight of the tablet. In some embodiments, the intra-granular compressible filler is SMCC. In some embodiments, the intra-granular compressible filler is present in an amount from about 10 wt % to about 25 wt % (e.g., from about 10 wt % to about 20 wt % or from about 13 wt % to about 17 wt %) by weight of the intra-granular component (i.e., excluding the extra-granular component).


In some embodiments, the tablet comprises from about 10 wt % to about 30 wt % of the drug substance. In some embodiments, the intra-granular component comprises from about 40 wt % to about 60 wt % of the drug substance by weight of the intra-granular component.


In certain embodiments tablets of the present disclosure may be produced by a dry granulation process. In another embodiment, the intra-granular component in the tablets may be produced by a direct compression process. The intra-granules produced by the method may have superior flowability and/or be suitable for the mass production (for example, automated mass production using machine) of tablet formulation comprising Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof.


Processes are described in more detail below.


Tablets of the present disclosure may comprise additional excipients, such as low-compressibility fillers, binders, extra-granular fillers, disintegrants, and lubricants.


In some embodiments, the tablet comprises a low-compressibility filler. In some embodiments, the tablet comprises from about 5 wt % to about 20 wt % (e.g., from about 6 wt % to about 17 wt %) of a low-compressibility filler. In some embodiments, the low-compressibility filler is selected from mannitol, a low-compressibility form of lactose, or any combination thereof. In some embodiments, the low-compressibility filler is mannitol. In some embodiments, the low-compressibility filler is present as an intra-granular component of the tablet. For example, the low-compressibility filler may be added to the dry blend prior to granulation (e.g., dry granulation). In some embodiments, the intra-granular component further comprises from about 20 wt % to about 40 wt % (e.g., from about 25 to about 35 wt %) of a low-compressibility filler by weight of the intra-granular component.


In some embodiments, the tablet comprises a binder. In some embodiments, the tablet comprises from about 0.25 wt % to about 2 wt % of a binder (e.g., from about 0.5 wt % to about 1.5 wt %). In some embodiments, the binder is polyvinylpyrrolidone (PVP). In some embodiments, the binder is present as an intra-granular component of the tablet. For example, the binder may be added to the dry blend prior to granulation (e.g., dry granulation). In some embodiments, the intra-granular component further comprises from about 1 wt % to about 3 wt % (e.g., from about 1.5 to about 2.5 wt %) of a binder by weight of the intra-granular component.


In some embodiments, the tablet comprises an extra-granular filler. In some embodiments, the tablet comprises from about 25 wt % to about 80 wt % (e.g., from about 40 wt % to about 75 wt %) of an extra-granular filler. In some embodiments, the extra-granular filler is a compressible filler. In some embodiments, the extra-granular filler is lactose. In some embodiments, the extra-granular filler is anhydrous lactose. The extra-granular filler is present as an extra-granular component of the tablet. For example, the extra-granular filler is added to the dry-granulated blend after granulation. In some embodiments, the extra-granular component further comprises from about 90 wt % to 100 wt % (e.g., from about 90 wt % to about 99 wt %) of an extra-granular filler by weight of the extra-granular component.


In some embodiments, the tablet comprises a disintegrant. In some embodiments, the tablet comprises from about 1 wt % to about 5 wt % (e.g., from about 2 wt % to about 3 wt %) of a disintegrant. In some embodiments, the disintegrant is croscarmellose sodium. The disintegrant may be present as an intra-granular component, an extra-granular component or both.


In some embodiments, the tablet comprises a lubricant. In some embodiments, the tablet comprises from about 0.5 wt % to about 4 wt % (e.g., from about 1 wt % to about 2 wt %) of a lubricant. In some embodiments, the lubricant is magnesium stearate (MgSt). The lubricant may be present as an intra-granular component, an extra-granular component or both.


In some embodiments, where the tablet has an intra-granular component and an extra-granular component, the weight ratio of the intra-granular component to the extra granular component is from about 1:10 to about 3:1 (e.g., from about 1:3 to about 2:1).


In one embodiment, the tablet comprises from about 10 wt % to about 30 wt % of the drug substance, from about 2 wt % to about 15 wt % of intra-granular compressible filler, and from about 5 wt % to about 20 wt % of intra-granular low compressibility filler.


In another embodiment, the tablet comprises from about 10 wt % to about 30 wt % of the drug substance, from about 2 wt % to about 15 wt % of SMCC, and from about 5 wt % to about 20 wt % of intra-granular low compressibility filler.


In another embodiment, the tablet comprises from about 10 wt % to about 30 wt % of the drug substance, from about 3 wt % to about 10 wt % of SMCC, and from about 5 wt % to about 20 wt % of mannitol.


In one embodiment, the tablet comprises from about 10 wt % to about 30 wt % of the drug substance, from about 2 wt % to about 15 wt % of intra-granular compressible filler, from about 5 wt % to about 20 wt % of intra-granular low compressibility filler, and from about 25 wt % to about 80 wt % of extra-granular filler.


In another embodiment, the tablet comprises from about 10 wt % to about 30 wt % of the drug substance, from about 2 wt % to about 15 wt % of SMCC, from about 5 wt % to about 20 wt % of intra-granular low compressibility filler, and from about 25 wt % to about 80 wt % of extra-granular filler.


In another embodiment, the tablet comprises from about 10 wt % to about 30 wt % of the drug substance, from about 3 wt % to about 10 wt % of SMCC, from about 5 wt % to about 20 wt % of mannitol, and from about 25 wt % to about 80 wt % of anhydrous lactose.


In one embodiment, the tablet comprises from about 10 wt % to about 30 wt % of the drug substance, from about 2 wt % to about 15 wt % of intra-granular compressible filler, from about 5 wt % to about 20 wt % of intra-granular low compressibility filler, and from about 0.25 wt % to about 2 wt % of binder.


In another embodiment, the tablet comprises from about 10 wt % to about 30 wt % of the drug substance, from about 2 wt % to about 15 wt % of SMCC, from about 5 wt % to about 20 wt % of intra-granular low compressibility filler, and from about 0.25 wt % to about 2 wt % of binder.


In another embodiment, the tablet comprises from about 10 wt % to about 30 wt % of the drug substance, from about 3 wt % to about 10 wt % of SMCC, from about 5 wt % to about 20 wt % of mannitol, and from about 0.25 wt % to about 2 wt % of PVP.


In one embodiment, the tablet comprises from about 10 wt % to about 30 wt % of the drug substance, from about 2 wt % to about 15 wt % of intra-granular compressible filler, from about 5 wt % to about 20 wt % of intra-granular low compressibility filler, from about 0.25 wt % to about 2 wt % of binder, from about 2 wt % to about 3 wt % of disintegrant, and from about 1 wt % to about 2 wt % of lubricant.


In another embodiment, the tablet comprises from about 10 wt % to about 30 wt % of the drug substance, from about 2 wt % to about 15 wt % of SMCC, from about 5 wt % to about 20 wt % of intra-granular low compressibility filler, from about 0.25 wt % to about 2 wt % of binder, from about 2 wt % to about 3 wt % of disintegrant, and from about 1 wt % to about 2 wt % of lubricant.


In another embodiment, the tablet comprises from about 10 wt % to about 30 wt % of the drug substance, from about 3 wt % to about 10 wt % of SMCC, from about 5 wt % to about 20 wt % of mannitol, from about 0.25 wt % to about 2 wt % of PVP, from about 2 wt % to about 3 wt % of croscarmellose sodium, and from about 1 wt % to about 2 wt % of magnesium stearate.


In one embodiment, the tablet comprises from about 10 wt % to about 30 wt % of the drug substance, from about 2 wt % to about 15 wt % of intra-granular compressible filler, from about 5 wt % to about 20 wt % of intra-granular low compressibility filler, from about 0.25 wt % to about 2 wt % of binder, from about 25 wt % to about 80 wt % of extra-granular filler, from about 2 wt % to about 3 wt % of disintegrant, and from about 1 wt % to about 2 wt % of lubricant.


In another embodiment, the tablet comprises from about 10 wt % to about 30 wt % of the drug substance, from about 2 wt % to about 15 wt % of SMCC, from about 5 wt % to about 20 wt % of intra-granular low compressibility filler, from about 0.25 wt % to about 2 wt % of binder, from about 25 wt % to about 80 wt % of extra-granular filler, from about 2 wt % to about 3 wt % of disintegrant, and from about 1 wt % to about 2 wt % of lubricant.


In another embodiment, the tablet comprises from about 10 wt % to about 30 wt % of the drug substance, from about 3 wt % to about 10 wt % of SMCC, from about 5 wt % to about 20 wt % of mannitol, from about 0.25 wt % to about 2 wt % of PVP, from about 25 wt % to about 80 wt % of anhydrous lactose, from about 2 wt % to about 3 wt % of croscarmellose sodium, and from about 1 wt % to about 2 wt % of magnesium stearate.


In some embodiments, the tablet comprises an intra-granular component and an extra-granular component.


In one embodiment, the intra-granular component comprises (by weight of the intra-granular component) from about 40 wt % to about 60 wt % of the drug substance, and from about 10 wt % to about 25 wt % of compressible filler.


In another embodiment, the intra-granular component comprises (by weight of the intra-granular component) from about 40 wt % to about 60 wt % of the drug substance, and from about 10 wt % to about 25 wt % of SMCC.


In one embodiment, the intra-granular component comprises (by weight of the intra-granular component) from about 40 wt % to about 60 wt % of the drug substance, from about 10 wt % to about 25 wt % of compressible filler, and from about 20 wt % to about 40 wt % of low-compressibility filler.


In another embodiment, the intra-granular component comprises (by weight of the intra-granular component) from about 40 wt % to about 60 wt % of the drug substance, from about 10 wt % to about 25 wt % of SMCC, and from about 20 wt % to about 40 wt % of low-compressibility filler.


In another embodiment, the intra-granular component comprises (by weight of the intra-granular component) from about 40 wt % to about 60 wt % of the drug substance, from about 10 wt % to about 20 wt % of SMCC, and from about 20 wt % to about 40 wt % of mannitol.


In one embodiment, the intra-granular component comprises (by weight of the intra-granular component) from about 40 wt % to about 60 wt % of the drug substance, from about 10 wt % to about 25 wt % of compressible filler, from about 20 wt % to about 40 wt % of low-compressibility filler, from about 1 wt % to about 3 wt % of binder, from about 1 wt % to about 3 wt % of disintegrant, and from about 0.5 wt % to about 2 wt % of lubricant.


In another embodiment, the intra-granular component comprises (by weight of the intra-granular component) from about 40 wt % to about 60 wt % of the drug substance, from about 10 wt % to about 25 wt % of SMCC, from about 20 wt % to about 40 wt % of low-compressibility filler, from about 1 wt % to about 3 wt % of binder, from about 1 wt % to about 3 wt % of disintegrant, and from about 0.5 wt % to about 2 wt % of lubricant.


In another embodiment, the intra-granular component comprises (by weight of the intra-granular component) from about 40 wt % to about 60 wt % of the drug substance, from about 10 wt % to about 20 wt % of SMCC, from about 20 wt % to about 40 wt % of mannitol, from about 1 wt % to about 3 wt % of PVP, from about 1 wt % to about 3 wt % of croscarmellose sodium, and from about 0.5 wt % to about 2 wt % of magnesium stearate.


In some embodiments, the extra-granular component comprises a filler. In some embodiments, the extra-granular component comprises a compressible filler.


In one embodiment, the extra-granular component comprises (by weight of the extra-granular component) from about 90 wt % to 100 wt % of a filler.


In another embodiment, the extra-granular component comprises (by weight of the extra-granular component) from about 90 wt % to 100 wt % of a compressible filler.


In another embodiment, the extra-granular component comprises (by weight of the extra-granular component) from about 90 wt % to 100 wt % of anhydrous lactose.


In one embodiment, the extra-granular component comprises (by weight of the extra-granular component) from about 90 wt % to about 97 wt % of compressible filler, from about 2 wt % to about 5 wt % of disintegrant, and from about 1 wt % to about 3 wt % of lubricant.


In one embodiment, the extra-granular component comprises (by weight of the extra-granular component) from about 90 wt % to about 97 wt % of anhydrous lactose, from about 2 wt % to about 5 wt % of disintegrant, and from about 1 wt % to about 3 wt % of lubricant.


In another embodiment, the extra-granular component comprises (by weight of the extra-granular component) from about 90 wt % to about 97 wt % of anhydrous lactose, from about 2 wt % to about 5 wt % of croscarmellose sodium, and from about 1 wt % to about 3 wt % of magnesium stearate.


In some instances, the weight ratio of the intra-granular component to the extra granular component is from about 1:3 to about 2:1. For example, the weight ratio of the intra-granular component to the extra granular component is about 1:2 or about 1:1.


In another embodiment, the tablet does not comprise an intra-granular component and an extra-granular component. For example, the tablet is made by a method comprising direct compression process, i.e., where the tablet is compressed without granulation. In one embodiment, the tablet comprises the drug substance and a compressible filler. In one embodiment, the compressible filler is SMCC. In another embodiment, the compressible filler is anhydrous lactose. In some embodiments, the tablet comprises additional excipients, such as a binder (e.g., PVP), lubricant (e.g., magnesium stearate) and/or disintegrant (e.g., croscarmellose sodium). The tablet may comprise two or more compressible fillers, e.g., SMCC and anhydrous lactose. In some embodiments, the tablet may further comprise a low-compressibility filler, e.g., mannitol.


In one embodiment, provided herein is a tablet having the ingredients and amounts as shown in Table 1.









TABLE 1







10 mg dose; 80 mg tablet














Wt % of
Wt % of



Ingredient
Amount
Total
Component


















Intra-
DS
10
mg
12.5
wt %
50
wt %


granular
Mannitol
6
mg
7.5
wt %
30
wt %


component
SMCC
3
mg
3.75
wt %
15
wt %



PVP
0.4
mg
0.5
wt %
2
wt %



Croscarmellose
0.4
mg
0.5
wt %
2
wt %



sodium



MgSt
0.2
mg
0.25
wt %
1
wt %


Extra-
Anhydrous
57.6
mg
72
wt %
96
wt %


granular
lactose


component
Croscarmellose
1.6
mg
2
wt %
2.67
wt %



sodium



MgSt
0.8
mg
1
wt %
1.33
wt %









In one embodiment, provided herein is a tablet having the ingredients and amounts as shown in Table 2.









TABLE 2







25 mg dose; 100 mg tablet














Wt % of
Wt % of



Ingredient
Amount
Total
Component


















Intra-
DS
25
mg
25
wt %
50
wt %


granular
Mannitol
15
mg
15
wt %
30
wt %


component
SMCC
7.5
mg
7.5
wt %
15
wt %



PVP
1
mg
1
wt %
2
wt %



Croscarmellose
1
mg
1
wt %
2
wt %



sodium



MgSt
0.5
mg
0.5
wt %
1
wt %


Extra-
Anhydrous
47
mg
47
wt %
94
wt %


granular
lactose


component
Croscarmellose
2
mg
2
wt %
4
wt %



sodium



MgSt
1
mg
1
wt %
2
wt %









In one embodiment, provided herein is a tablet having the ingredients and amounts as shown in Table 3.









TABLE 3







80 mg dose; 320 mg tablet














Wt % of
Wt % of



Ingredient
Amount
Total
Component


















Intra-
DS
80
mg
25
wt %
50
wt %


granular
Mannitol
48
mg
15
wt %
30
wt %


component
SMCC
24
mg
7.5
wt %
15
wt %



PVP
3.2
mg
1
wt %
2
wt %



Croscarmellose
3.2
mg
1
wt %
2
wt %



sodium



MgSt
1.6
mg
0.5
wt %
1
wt %


Extra-
Anhydrous
150.4
mg
47
wt %
94
wt %


granular
lactose


component
Croscarmellose
6.4
mg
2
wt %
4
wt %



sodium



MgSt
3.2
mg
1
wt %
2
wt %









In one embodiment, provided herein is a tablet including the ingredients and amounts as shown in Table 4 as intra-granular component.









TABLE 4







100 mg dose










Ingredient
Amount
















Intra-
DS
100
mg



granular
Mannitol
60
mg



component
SMCC
30
mg




PVP
4
mg




Croscarmellose
4
mg




sodium




MgSt
2
mg










The tablet of the present disclosure may further contain one or more additives conventionally used in the field of pharmaceutical preparation. Examples of the conventional additives include, but not limited to, colorants, flavorings, preservatives, sweeteners, glidants, coating materials. Unless particularly indicated, these additives are used in an amount conventionally employed in the field of pharmaceutical preparation.


In some embodiments, the colorants include food colors such as Food Color Yellow No. 5, Food Color Red No. 2, Food Color Blue No. 2, and the like, food lake colors, red ferric oxide (diiron trioxide), yellow ferric oxide, OPADRY Red (Trade name), OPADRY Yellow (Trade name), or mixture thereof.


In some embodiments, the flavorings is selected from mint, vanilla, and the like, or a combination thereof.


In some embodiments, the preservatives is an antioxidant. In certain embodiments the antioxidant is selected from vitamin A, C, and E, or a combination thereof.


In some embodiments, the sweeteners is selected from sugar and artificial sweeteners.


In some embodiments, the glidant is selected from talc, magnesium carbonate, or a combination thereof.


In some embodiments, the coating materials are selected from light shielding agents such as titanium dioxide.


Unless particularly indicated, these additives are used in an amount conventionally employed in the field of pharmaceutical preparation.


The drug substance of the present disclosure is Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof. Compound 1 has the following structure:




embedded image


The chemical name for Compound 1 is 2-[(2S)-1-azabicyclo[2.2.2]oct-2-yl]-6-(3-methyl-1H-pyrazol-4-yl)thieno[3,2-d]pyrimidin-4(3H)-one. Compound 1 is a Cdc7 kinase inhibitor.


Tautomers of Compound 1 or a pharmaceutically acceptable salt or hydrate of Compound 1 are/is also encompassed by the present disclosure. When Compound 1 has a tautomer, each isomer is also encompassed in the present disclosure.


As used herein the phrases “Compound 1 and/or tautomers thereof” and the like are all understood to mean Compound 1 and all of its tautomeric forms. As a non-limiting example, tautomerization may occur in the pyrazole and pyrimidine groups of Compound 1. Specific examples of tautomerization that may occur in Compound 1 include:




embedded image


Compound 1 and/or tautomers thereof can be used in the form of a pharmaceutically acceptable salt. Examples of the pharmaceutically acceptable salt include salts with inorganic bases, salts with organic bases, salts with inorganic acids, salts with organic acids, and salts with basic or acidic amino acids.


Compound 1 and/or tautomers thereof may be a hydrate (e.g., hemihydrate), a non-hydrate, a solvate or a non-solvate, all of which are encompassed in the present disclosure. In some embodiments, Compound 1 and/or tautomers thereof is a hemihydrate.


Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof or a crystal form thereof can be obtained according to the production methods described in PCT Publication No. WO 2011/102399, U.S. Pat. Nos. 8,722,660, 8,921,354, 8,933,069, and U.S. Patent Publication No. US 2015/158882, which are incorporated herein by reference in their entirety for all purposes.


Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof may be in the form of a crystal (e.g., crystalline form A, crystalline form I, etc.), and the crystal form of the crystal may be single or plural, both of which are encompassed in Compound 1. The crystal may be of a form, and can be produced by a method, described in PCT publication no. WO 2017/172565, published Oct. 5, 2017, which is incorporated herein by reference in its entirety for all purposes. In some embodiments, the Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof may be in the form of Crystalline Form I as described in WO 2017/172565. In some embodiments, the Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof is a crystalline form of Compound 1 hemihydrate (i.e., 2-[(2S)-1-azabicyclo[2.2.2]oct-2-yl]-6-(3-methyl-1H-pyrazol-4-yl)thieno[3,2-d]pyrimidin-4(3H)-one hemihydrate). For example, the Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof may be Crystalline Form I of Compound 1 hemihydrate.


Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof is stable and has low toxicity, and can be used safely. While the daily dose varies depending on the condition and body weight of the patient, administration route and the like, in the case of, for example, Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof may be administered orally in the form of a medicament described herein to a patient for treatment.


In some embodiments, the pharmaceutical composition of the present disclosure comprises a dose strength of Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof ranging from 5 to 200 mg. For example, in some embodiments, a medicament comprises a dose strength of 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100, 105, 110, 115, 120, 125, 130, 135, 140, 145, 150, 155, 160, 165, 170, 175, 180, 185, 190, 195, or 200 mg of Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof.


Methods

Another aspect of the present disclosure is a method of making a tablet comprising Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof


In some embodiments, the method comprises a dry-granulation method. In some embodiments, the method comprises mixing the drug substance and a compressible filler to form a dry blend, granulating the dry blend to form a dry-granulated blend, and compressing the dry-granulated blend to form the tablet. The tablet formed by the present methods may comprise the ingredients, weight ratios, and amounts as described herein, i.e., by providing the desired ingredients in the desired amounts.


In some embodiments, the method further comprises mixing the drug substance and compressible filler with one or more additional excipients. For example, one or more intra-granular excipients may be added to the dry blend to be dry-granulated with the drug substance and the compressible filler. Alternatively, or in conjunction, one or more extra-granular excipients may be added after dry-granulation of the drug substance, compressible filler, and optional excipients. As described above, non-limiting examples of the one or more excipients include lubricants (e.g., magnesium stearate), low-compressibility fillers (e.g., mannitol), extra-granular fillers (e.g., anhydrous lactose), binders (e.g., PVP), and disintegrants (e.g., croscarmellose sodium).


In some embodiments, granulating comprises compacting the dry blend to form a compacted dry-granulated blend and milling the compacted blend to form a milled dry-granulated blend. The milling step may produce a milled dry-granulated blend with a mean particle size from about 120 microns to about 180 microns. In some embodiments, the method further comprises compressing the milled dry-granulated blend to form the tablet. In some embodiments, the method further comprises adding an extra-granular component to the dry-granulated blend, (e.g., the milled dry-granulated blend) prior to tableting. The extra-granular component may comprise lactose (e.g., anhydrous lactose).


In some embodiments, lubricant and disintegrant are premixed before mixing with other excipients. In some embodiments, premixed lubricant and disintegrant are then mixed with the drug substance, compressible filler, low-compressibility filler, and binder. The mixture may then be compacted by a roller compactor to form a coarse ribbon granule followed by a milling step to form a milled granule. The milled granule may be mixed with the extra-granular components (e.g., extra-granular filler, disintegrant and lubricant), which may then be tableted.


Preblending of lubricant and disintegrant may be performed in a diffusion mixer for about 1-10 minutes at a speed of about 20-40 rpm. Intra-granular blending may be performed in a diffusion mixer for about 10 to 20 minutes at about 20-40 rpm. Roller compaction may be performed by a roller compactor at a hydraulic pressure of about 4-8 (e.g., 5-6) MPa, with a max CP of about 40-80 (e.g., 50-60) MPa, a screw speed of about 30-50 rpm, and a roller speed of about 5-20 rpm. Milling may be performed in a co-mill unit with a 0.5 to 1 (e.g., 0.7-0.9) mm screen at a speed of about 1800-2200 rpm. Post-granulation blending with the extra-granular component may be in a diffusion mixer for about 5-20 min at a speed of about 20-40 rpm. Tableting may be performed with a tablet press at a target compression pressure of from about 150 to about 250 (e.g., about 200) MPa.


As particle size of intra-granular particle, 100-250 (e.g., 120-180) micron is preferable in terms of higher blend conformity and/or higher content uniformity.


In another embodiment, the tablet is made by a direct compression method. For example, the method comprises mixing the drug substance and a compressible filler to form a dry blend and compressing the dry blend to form a tablet. In some instances, the method further comprises milling the dry blend to form a milled dry blend, and compressing the milled dry blend to form the tablet. In a direct compression method, the blend is not granulated, e.g., no roller compactor is used to form granules.


A conventional protective coating layer may also be applied to tablets by conventional coating techniques such as pan coating or fluid bed coating.


In some embodiments, the coating is with colorant.


In some embodiments, the coating is without colorant. In some embodiments, the coating bases are sugar coating base (e.g., sucrose) and aqueous film coating base. In some embodiments, the aqueous film coating base is a cellulose polymer selected from hydroxypropylcellulose, hydroxypropylmethylcellulose, hydroxyethylcellulose, and methylhydroxyethylcellulose. In some embodiments, the aqueous film coating base is a synthetic polymer selected from polyvinyl acetal diethylaminoacetate, aminoalkylmethacrylate copolymer E, and polyvinylpyrrolidone; and polysaccharides such as pullulan.


EXAMPLES
Example 1
Excipient Compatibility Study

Tablets with different formulation composites were manufactured to determine which tablets would provide adequate stability. The study evaluated 2 types of compressible filler: anhydrous lactose and silicified microcrystalline cellulose (SMCC), and several different weight ratios between the drug substance (DS) and the compressible filler. The tablet with higher weight ratio of drug substance to compressible filler demonstrated better stability. The two compressible fillers showed similar stability.


The formulation compositions of the tablet prototypes are described in Table 5. The excipients and the drug substance were weighed and blended in glass vial using a vibrator, and compressed using a Carver hydraulic press with a ⅜″ standard round flat tooling at 6-8 kN. The tablets were stored at the accelerated conditions of 60° C./75% RH.









TABLE 5







Composition of Prototype Tablets for Formulation Screening









Amount (mg)
















Component
F1
F2
F3
F4
F5
F6
F7
F8
F9



















DS (micronized)
 50
 50
 50
 50
50
50
150 
150 
150 


SMCC (Prosolv SMCC 50)
173
173
173
173

200
50 
25 



MCC (Ceolus 101)




94






Lactose (SuperTab 24AN)








50 


Mannitol (Pearlitol 100SD)




94

85 
110 
85 


Ac-Di-Sol
 15
 15
 15
 15


6
6
6


HPC-L




 9






PVP (Plasdone K-30)
 9

 9



6
6
6


HPMC (HPMCP HP-50)

 9

 9







Talc
 3
 3




3
3
3


MgSt




 3






Fumed silica (Aerosil 200)


 3
 3







Total Weight (mg)
250
250
250
250
250 
250
300 
300 
300 









The results from the compatibility study are shown in Table 6.









TABLE 6







Stability Results for Tablet Formulation Screening














60° C./75% RH
60° C./75% RH



Ratio of
Initial
open 1 week
open 1 month














Proto-
DS:compressible
Impurity
Enantiomer
Impurity
Enantiomer
Impurity
Enantiomer


type
filler
(%)
(%)
(%)
(%)
(%)
(%)

















F1
DS:SMCC = 0.29:1
0.00
1.64
0.06
2.84
ND
ND


F2
DS:SMCC = 0.29:1
0.00
ND
0.11
2.73
ND
ND


F3
DS:SMCC = 0.29:1
0.00
ND
0.07
3.02
ND
ND


F4
DS:SMCC = 0.29:1
0.00
ND
0.12
3.07
ND
ND


F5
DS:MCC = 0.53:1
0.00
ND
0.00
2.35
ND
ND


F6
DS:SMCC = 0.25:1
0.00
ND
0.00
2.85
ND
ND


F7
DS:SMCC = 3:1
0.00
1.61
0.00
1.77
0.00
2.00


F8
DS:SMCC = 6:1
0.00
1.62
0.00
1.73
0.00
1.92


F9
DS:lactose = 3:1
0.00
1.61
0.00
1.77
0.00
1.87





DS = drug substance; RH = relative humidity; ND = not determined.






When weight ratio between DS and compressible filler was below 1:1 in the tablet (prototypes F1-F6), tablet at 1 week time point showed more than 0.7% increase of enantiomer in the accelerated condition, and was not further tested at 1 month. When the ratio was changed to 3:1 or 6:1 in prototypes F7-F9, tablet with either SMCC or anhydrous lactose as the compressible filler showed less than 0.2% increase of enantiomer at 1 week. Further tests showed that the increase was less than 0.4% at 1 month. Based on the results, anhydrous lactose and SMCC were both selected for further development at a weight ratio of DS:CF of about 3:1.


Example 2
Manufacturing Process Development

To prevent micronizing of the drug substance resulting in cohesive, sticky powder, the flowability and compressibility of prototype formulations was quantitatively studied. Manufacturability of direct compression process versus dry granulation process on the selected prototypes was evaluated. By using a compaction simulator (Huxley Bertram ESH, Cambridge UK), the prototype blends were compressed into tablets directly, or compressed into ribbons, comilled, and finally compressed into tablets. It was determined that the combination of dry granulation process and the blend of SMCC formulation improved powder flow, eliminated sticky issue, reduced variability of tablet weight, and therefore provided the best manufacturability. In this formulation, mannitol was selected as intra-granular low-compressibility filler, SMCC were selected as intra-granular compressible filler, and PVP was chosen to be intra-granular binder. Anhydrous lactose (SuperTab 24AN) was selected as extra-granular filler. Ac-Di-Sol (croscarmellose sodium) was chosen as the disintegrant, and MgSt (magnesium stearate) the lubricant in both intra- and extra-granular fractions of the formulation. Based on the compaction simulation results on the roller compaction unit operation and the tablet compression unit operation, the operating condition for small scale manufacture was determined. The compositions of prototype tablets in the study are shown in Table 7.









TABLE 7







Composition of Prototype Tablets for Manufacturability Study









Amount (% w/w)












Component
F10
F11
F12
















DS (micronized)
50
50
50



SMCC (Prosolv SMCC 50)
15
15




Lactose (SuperTab 24AN)


15



Mannitol (Pearlitol 100SD)
30
30
30



Ac-Di-Sol
2
2
2



PVP (Plasdone K-30)
2
2
2



MgSt

1
1



Fumed silica (Aerosil 200)
1





Powder True Density (g/cc)
ND
1.46
1.45










Tooling shape
⅜″ standard round flat



Total weight (mg)
220










Three different techniques can be utilized for the tablet drug product (DP) manufacture: direct compression (DC), dry granulation (DG), or wet granulation (WG). Due to the potential concern of enantiomer increase under high humidity or high temperature conditions, WG was excluded. In this study, the Huxley Bertram ESH tablet compaction simulator (Cambridge UK) was applied to simulate the DC and the DG manufacturing processes. Active blend was either directly compressed or was dry-granulated first before tablet compression using the simulator.


For the simulation of the DG process, compression pressure was adjusted to produce ribbon of different porosity. The flowability and compressibility of either preblend or milled ribbon was measured to evaluate the manufacturability of each formulation on the DC and the DG processes. The peak force value of compression and the vertical projection area of tooling were used to calculate the maximum compression pressure (CP). Powder flowability (i.e., flow factor (FFc)) was measured using the FT4 powder rheometer with the characterization method of 3 kPa pre-consolidation and 10 ml filling volume (Freeman Technology, Tewkesbury UK). This method was applied because it was representative of powder flow scenarios in most pharmaceutical manufacturing processes. The true density of powder was measured using the AccuPyc 1340 pycnometer (Micrometrics, Norcross Ga. USA) to calculate porosity of the ribbon.


Before performing direct compression of formulation prototypes, the compressibility of the drug substance (DS) and single fillers were tested. The results are shown in FIG. 1. The results indicate that SMCC and anhydrous lactose have much higher compactability than drug substance and mannitol, suggesting that SMCC or anhydrous lactose could be used as compressible filler in the tablet manufacture process.


Results of this study are summarized in Table 8. Capping was observed in the DC study of F10 prototype at different compression pressures until MgSt was spread on the tooling head. It indicated the poor manufacturability of the F10 formulation when fumed silica was used as the flow aid. Therefore, prototype F10 was not pursued further.









TABLE 8







Summary of Manufacturability Study using Compaction Simulator










Dry Granulation
Tablet Compression















Proto-
Mfg
CP
Porosity
FFc
CP
Porosity
Tensile Strength
Disintegration


type
Method
(MPa)
(—)
(—)
(MPa)
(—)
(MPa)
(min)





F10
DC



121

1.24








171

3.25








199

3.56



F11
DG
0
0.70
2.07








7
0.43









12
0.38
2.70








15
0.36

121

2.66








171

3.56








199

3.51





20
0.33









25
0.31
3.78
 56

2.91








112

3.64








140

3.75
<3




36
0.29
8.68








82
0.18








DC



121
0.14
2.65








171
0.11
3.51








199
0.10
2.91
<3


F12
DG
0
0.68
2.01








8
0.39









15
0.33
3.06
140

3.52








197

3.28








281

3.45





22
0.30









29
0.26
2.61








47
0.26
2.65








55
0.22









83
0.18








DC



140
0.10
3.55








197
0.09
4.10








281
0.07
4.03










During the study of DC for F11 and F12, large variability was observed on the tablet weight during continuous simulations of direct compression. Comparatively, milled granule produced through the DG process showed superior flowability. Based on the observations on powder flowability and sticking issue, it was found that dry granulation process was more preferable as a step included for tablet manufacturing.


Example 3
Tablet Compactability Study

The tablet compactability information in both DC and DG manufacturing processes is summarized in FIG. 2a. The ribbon or tablet porosity of prototypes F11 and F12 is summarized in FIG. 2b. The flow factor of preblend and milled granule for prototypes F11 and F12 is summarized in FIG. 2c. It was found that the tensile strength of tablets of all three prototypes were between 2.5 and 4.5 MPa in the compression pressure range 150-300 MPa, indicating good compressibility of the formulation prototypes. For both F11 and F12, material porosity dropped faster in the compression pressure range 0-100 MPa than in the range 100-300 MPa. On the other hand, although DG improved F11 flow factor to above 4 (easy flow) when dry granulation compression pressure is above 25 MPa, flow factor results of F12 DG milled granules were always below 4 (cf. flow factor of Compound 1 is about 2.3). As a result, it was found that SMCC was more suitable as the compressible filler compared with lactose. Further, through comparison of Flow Factors in F11 of FIG. 2c between (i) preblend manufactured by DC (of which Flow Factor shown by point in Compression Pressure is 0) and (ii) Dry Granule manufactured by DG (of which Flow Factor shown by point in Compression Pressure is larger than 0), it was found that a dry granulation process was more preferable as a step for tablet manufacturing in terms of flowability.


Example 4
Tablet Formulation

The following tablet formulations shown in Table 9 were manufactured.









TABLE 9







Tablet Formulation










Dose (mg)













Ingredient
10
25
80
Function
Grade
















Intra-
DS (Form I)
10.0
25.0
80.0
Active
NA


granular
Mannitol
6.0
15.0
48.0
Filler
Pearlitol








100SD



SMCC
3.0
7.5
24.0
Filler
Prosolv








SMCC 50



PVP
0.4
1.0
3.2
Binder
Plasdone








K-30



Ac-Di-Sol
0.4
1.0
3.2
Disintegrant
SD-711



MgSt
0.2
0.5
1.6
Lubricant
NA


Extra-
Lactose
57.6
47.0
150.4
Filler
SuperTab


granular





24AN



Ac-Di-Sol
1.6
2.0
6.4
Disintegrant
SD-711



MgSt
0.8
1.0
3.2
Lubricant
NA












Total (mg)
80.0
100.0
320.0











The manufacturing process is summarized in Table 10. In this case, MgSt and Ac-Di-Sol were mixed in the blender at the beginning before addition of other ingredients. The purpose was to further mitigate the DS sticking issue during preblending.









TABLE 10







Tablet Formulation










Process Step
Material







Preblending
Ac-Di-Sol



Time: 5 min
MgSt



Blending
DS API



Time: 15 min
Mannitol




SMCC




PVP



Roller Compaction
Preblend



Milling
Coarse ribbon granule



Final Blending
Milled granule



Blending time: 10 min
Lactose



Lubrication time: 5 min
Ac-Di-Sol




MgSt



Tableting
Final blend



Target compression pressure: 200 MPa










Tablets were packaged as demo stability samples with 30 tablets in a 60 cc HDPE bottle and induction sealing, with 2 grams of silica gel. The up to 3-month stability data is available and is shown in Table 11. No issue was observed in the stability data.









TABLE 11







Up to 3 Months Stability Data









Dose (mg)











10 mg
25 mg
80 mg

















Condition
Test
Initial
1 M
3 M
Initial
1 M
3 M
Initial
1 M
3 M




















5° C.
Assay (%)
102.5
98.5
ND
99.4
98.3
ND
99.7
97.7
ND



Impurities (%)
ND
ND
ND
ND
ND
ND
ND
ND
ND



Chiral (%)
0.71
0.71
ND
0.71
0.71
ND
0.71
0.71
ND



Moisture (%)
1.45
1.18
ND
1.88
1.51
ND
1.74
1.37
ND



Dissolution (%)



15 min
92.4
94.0
ND
93.2
93.4
ND
92.6
92.3
ND



30 min
102.5
103.4
ND
100.1
101.7
ND
100.4
100.6
ND



45 min
102.5
103.4
ND
99.9
101.6
ND
99.9
100.7
ND



60 min
102.4
103.5
ND
99.9
101.6
ND
99.8
100.6
ND



75 min
102.4
103.5
ND
99.9
101.6
ND
100.6
100.6
ND


25° C.
Assay (%)
102.5
100.7
97.9
99.4
98.8
100.9
99.7
96.2
100.4


60% RH
Impurities (%)
ND
ND
ND
ND
ND
ND
ND
ND
ND



Chiral (%)
0.71
0.71
0.70
0.71
0.71
0.70
0.71
0.71
0.70



Moisture (%)
1.45
1.18
1.03
1.88
1.51
1.33
1.74
1.48
1.33



Dissolution (%)



15 min
92.4
92.6
92.3
93.2
92.6
93.2
92.6
92.9
93.0



30 min
102.5
102.3
102.1
100.1
101.4
101.2
100.4
100.5
99.9



45 min
102.5
102.2
102.4
99.9
101.4
101.3
99.9
100.7
99.8



60 min
102.4
102.2
102.1
99.9
101.3
101.3
99.8
100.6
100.2



75 min
102.4
102.2
102.1
99.9
101.2
101.2
100.6
100.5
100.3


40° C.
Assay (%)
102.5
98.3
100.0
99.4
96.9
100.1
99.7
97.3
100.6


75% RH
Impurities (%)
ND
ND
ND
ND
ND
ND
ND
ND
ND



Chiral (%)
0.71
0.71
0.72
0.71
0.71
0.71
0.71
0.71
0.71



Moisture (%)
1.45
1.12
1.07
1.88
1.49
1.40
1.74
1.47
1.40



Dissolution (%)



15 min
92.4
93.1
93.4
93.2
92.5
92.3
92.6
92.6
92.7



30 min
102.5
102.9
100.9
100.1
100.7
100.8
100.4
100.1
100.9



45 min
102.5
102.9
100.9
99.9
100.8
100.8
99.9
100.2
101.2



60 min
102.4
102.9
100.9
99.9
100.7
100.9
99.8
100.2
100.4



75 min
102.4
102.9
101.0
99.9
100.7
100.9
100.6
100.1
100.1








Claims
  • 1. A tablet comprising Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof
  • 2. The tablet of claim 1, wherein the compressible filler is an intra-granular compressible filler present as an intra-granular component of the tablet; wherein the weight ratio of Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof to the intra-granular compressible filler is greater than 1:1.
  • 3. The tablet of claim 2, wherein the weight ratio of Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof to the intra-granular compressible filler is from about 2:1 to about 10:1.
  • 4. The tablet of claim 3, wherein the weight ratio of Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof to the intra-granular compressible filler is from about 3:1 to about 6:1.
  • 5. The tablet of any one of claims 1-4, wherein the intra-granular compressible filler is present in an amount of from about 2 wt % to about 15 wt % by weight of the tablet.
  • 6. The tablet of claim 5, wherein the intra-granular compressible filler is present in an amount of from about 3 wt % to about 10 wt % by weight of the tablet.
  • 7. The tablet of any one of claims 1-6, wherein the compressible filler is microcrystalline cellulose.
  • 8. The tablet of claim 7, wherein the microcrystalline cellulose is silicified microcrystalline cellulose.
  • 9. The tablet of any one of claims 1-8, wherein the tablet is produced by a method comprising dry granulation process.
  • 10. The tablet of any one of claims 1-9, further comprising from about 5 wt % to about 20 wt % of a low-compressibility filler.
  • 11. The tablet of claim 10, wherein the low-compressibility filler is mannitol.
  • 12. The tablet of any one of claims 1-11, further comprising from about 0.25 wt % to about 2 wt % of a binder.
  • 13. The tablet of claim 12, wherein the binder is polyvinylpyrrolidone.
  • 14. The tablet of any one of claims 1-13, further comprising from about 25 wt % to about 80 wt % of an extra-granular compressible filler.
  • 15. The tablet of claim 14, wherein the extra-granular compressible filler is anhydrous lactose.
  • 16. The tablet of any one of claims 1-15, further comprising from about 2 wt % to about 3 wt % of a disintegrant.
  • 17. The tablet of claim 16, wherein the disintegrant is croscarmellose sodium.
  • 18. The tablet of any one of claims 1-17, further comprising from about 1 wt % to about 2 wt % of a lubricant.
  • 19. The tablet of claim 18, wherein the lubricant is magnesium stearate.
  • 20. A tablet comprising an intra-granular component and an extra-granular component, wherein the intra-granular component comprises Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof
  • 21. The tablet of claim 20, wherein the weight ratio of Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof to the intra-granular compressible filler is greater than 1:1.
  • 22. The tablet of claim 21, wherein the weight ratio of Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof to the intra-granular compressible filler is from about 2:1 to about 10:1.
  • 23. The tablet of claim 22, wherein the weight ratio of Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof to the intra-granular compressible filler is from about 3:1 to about 6:1.
  • 24. The tablet of any one of claims 20-23, wherein the intra-granular compressible filler is present in an amount from about 10 wt % to about 25 wt % by weight of the intra-granular component.
  • 25. The tablet of claim 24, wherein the intra-granular compressible filler is present in an amount of from about 10 wt % to about 20 wt % by weight of the intra-granular component.
  • 26. The tablet of any one of claims 20-25, wherein the intra-granular compressible filler is microcrystalline cellulose.
  • 27. The tablet of claim 26, wherein the microcrystalline cellulose is silicified microcrystalline cellulose.
  • 28. The tablet of any one of claims 20-27, wherein the tablet is produced by a method comprising dry granulation process.
  • 29. The tablet of any one of claims 20-28, wherein the intra-granular component further comprises from about 20 wt % to about 40 wt % of a low-compressibility filler by weight of the intra-granular component.
  • 30. The tablet of claim 29, wherein the low-compressibility filler is mannitol.
  • 31. The tablet of any one of claims 20-30, wherein the intra-granular component further comprises from about 1 wt % to about 3 wt % of a binder by weight of the intra-granular component.
  • 32. The tablet of claim 31, wherein the binder is polyvinylpyrrolidone.
  • 33. The tablet of any one of claims 20-32, wherein the extra-granular component further comprises from about 90 wt % to 100 wt % of an extra-granular compressible filler by weight of the extra-granular component.
  • 34. The tablet of claim 33, wherein the extra-granular compressible filler is anhydrous lactose.
  • 35. The tablet of any one of claims 20-34, further comprising from about 2 wt % to about 3 wt % of a disintegrant by weight of the tablet, wherein the disintegrant is present in both the intra-granular component and the extra-granular component.
  • 36. The tablet of claim 35, wherein the disintegrant is croscarmellose sodium.
  • 37. The tablet of any one of claims 20-36, further comprising from about 1 wt % to about 2 wt % of a lubricant by weight of the tablet, wherein the lubricant is present in both the intra-granular component and the extra-granular component.
  • 38. The tablet of claim 37, wherein the lubricant is magnesium stearate.
  • 39. The tablet of any one of claims 20-38, wherein the weight ratio of the intra-granular component to the extra granular component is from about 1:10 to about 3:1.
  • 40. The tablet of claim 39, wherein the weight ratio of the intra-granular component to the extra granular component is from about 1:3 to about 2:1.
  • 41. A tablet comprising: from about 10 wt % to about 30 wt % of Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof
  • 42. The tablet of claim 41, wherein the tablet is produced by a method comprising dry granulation process.
  • 43. A tablet comprising an intra-granular component and an extra-granular component, wherein the intra-granular component comprises: from about 40 wt % to about 60 wt % of Compound 1 and/or tautomers thereof or a pharmaceutically acceptable salt or hydrate thereof
  • 44. The tablet of claim 43, wherein the weight ratio of the intra-granular component to the extra granular component is from about 1:3 to about 2:1.
  • 45. The tablet of claim 43 or 44, wherein the tablet is produced by a method comprising dry granulation process.
  • 46. A tablet comprising:
  • 47. A tablet comprising:
PCT Information
Filing Document Filing Date Country Kind
PCT/JP2019/029113 7/18/2019 WO 00
Provisional Applications (1)
Number Date Country
62700384 Jul 2018 US