The present invention relates to a transmission assembly, for imparting a phase difference between an outer wheel and an inner wheel of a spline VVT. The assembly includes a tubular meshing member having an inner surface and an outer surface. At least a portion of the inner surface is provided with a first spline and at least a portion of the outer surface is provided with a second spline. The first spline and the second spline do not have the same pitch in the same direction.
Modern internal combustion engines used in vehicles are generally provided with at least one camshaft. The camshaft cooperates with cam lobes of intake and exhaust valves of cylinders of the engine such that a rotation of the camshaft opens and closes the valves. The camshaft is generally driven by the crankshaft of the engine, wherein a rotation of the crankshaft is transmitted to the camshaft by cam belt or cam chain engaged with a sprocket connected to the camshaft.
To achieve at least one of the benefits of: a lower fuel consumption; increased power, or lower emissions of the engine, a rotational phase difference between the crankshaft and the camshaft is regulated as a function of a plurality of parameters, e.g. the temperature of the engine. To regulate the phasing, the prior art teaches, inter alia, the use of a spline VVT (Variable Valve Timing). Typically, a spline VVT has an outer wheel attached to the sprocket, an inner wheel attached to the camshaft and a center wheel located in-between, meshing with both of the outer and inner wheels. Generally, the outer wheel is inwardly provided with a helical spline and the inner wheel is outwardly provided with a helical spline with an opposite groove direction. The center wheel is provided with inward and outward splines, corresponding to the splines of the inner and outer wheels.
When a change in the rotational phase between the crankshaft and the camshaft is requested, the center wheel is displaced axially, resulting in a rotation of the inner wheel with respect to the outer wheel due to the interaction of the splines of the outer, center and inner wheels. Hence, the camshaft is rotated with respect to the sprocket resulting in a phase lag or lead with respect to the crankshaft.
Prior art teaches various ways of imparting the axial displacement on the center wheel. For example, previously known solutions utilize hydraulic arrangements for applying a hydraulic pressure on either side of a piston fixed to the center wheel to impart an axial motion. However, this generally results in a complex hydraulic system several components of which are rotating with the spline VVT when the engine is running.
Prior art, e.g. WO 2006/025173, also teaches that a permanent-magnet rotary drum may be attached onto the center wheel. The center wheel may be displaced by braking or accelerating the drum by an electromagnetic clutch fixedly connected to the engine. However, the aforementioned solution requires that the rotary drum is imparted the same rotational velocity as the center wheel to maintain a selected phase difference between the rotation of the camshaft and the rotation of the crankshaft. This may require a power supply to the spline VVT system whenever the engine is running.
The invention relates to a transmission assembly, for imparting a phase difference between an outer wheel and an inner wheel of a spline VVT. The assembly includes a tubular meshing member having an inner surface and an outer surface in which at least a portion of the inner surface is provided with a first spline and at least a portion of the outer surface is provided with a second spline. The first spline and the second spline do not have the same pitch in the same direction. The feature shown in one embodiment that the first and second splines do not have the same pitch in the same direction stipulates that the first and second splines differ in pitch and/or groove direction. As such, the first and second splines may have the same pitch but opposite groove directions. Optionally, the first and second splines have the same groove direction but different pitches. In one example, one of the splines is straight whereas the other is a helical spline. Alternatively, the first and second splines may have different pitches as well as different groove directions.
According to the present invention the transmission assembly has a bearing arrangement and an actuation member. The bearing arrangement is arranged between the meshing member and the actuation member to allow a transfer of an axial displacement of the actuation member to the meshing member and allow a rotation of the meshing member relative to the actuation member.
By arranging the bearing element between the actuation member and the meshing member, the axial displacement of the actuation member can be separated from the rotation of the meshing member. This results in an increased flexibility in terms of how to impart an axial displacement on the meshing member.
According to an embodiment of the invention, the bearing arrangement is a thrust bearing arrangement including a center washer and a first and second end washer, the thrust bearing accommodating rolling members between the first end washer and the center washer and between the second end washer and the center washer. A thrust bearing according to the above is suitable for accommodating axial loads.
According to a further embodiment of the invention, the meshing member is associated with the center washer and the actuation member is associated with the first and second end washers.
According to another embodiment of the invention, the actuation member is associated with at least one of the first and second end washers by a biasing member. The advantage of the biasing member is that axial play in the bearing arrangement is reduced.
According to a further embodiment of the invention, the actuation member includes a tubular member, having an inner surface and an outer surface.
According to another embodiment of the invention, at least a portion of the inner surface of the actuation member is provided with a spline. The actuation member may also be provided with an outward spline.
According to another embodiment of the invention, the assembly also includes a support member adapted to be attached to an internal combustion engine. The support member is tubular and provided with a spline meshing with the spline of the tubular member.
According to a further embodiment of the invention, the assembly includes a drive member with the outer peripheral surface provided with a spline meshing with the outward spline of the actuation member.
According to another embodiment of the invention, the assembly has a drive unit, adapted to rotate the drive member.
According to a further embodiment of the invention, the drive unit is an electric motor, e.g., a stepper motor.
According to another embodiment of the invention, the assembly includes a biasing element adapted to be located between actuation member and an internal combustion engine. The biasing element urges the actuation member and thus the meshing member in a predetermined position whenever no additional displacement is imparted on the actuation member, e.g. by a drive member.
According to a further embodiment of the invention, the biasing element is located between the actuation member and the support member. The biasing element may be a spring.
An aspect of the present invention relates to a method of varying the rotational phase between an outer wheel and an inner wheel of a spline VVT. The outer wheel and the inner wheel are adapted to rotate about an axis of rotation. The variation is obtained by imparting a displacement along the axis of rotation on a meshing member meshing with the outer wheel and the inner wheel. In particular, a corresponding displacement parallel to the axis of rotation is imparted on an actuation member and the displacement of the actuation member to the meshing member is transmitted through a bearing assembly to thereby allow a relative rotation between the meshing member and the actuation member.
The method may additionally impart the displacement on the actuation member by rotating a drive member meshing with the actuation member. Optionally, the axial displacement on the actuation member is imparted by rotating the drive member having a spline meshing with the outward spline of the actuation member with the rotation of the drive member with the rotation controlled by the drive unit.
The invention provides an advantage in providing a rotational phase difference between the camshaft and the crankshaft at substantially no power consumption. Furthermore, the change in rotational phase is accomplished rapidly and accurately.
The invention provides a packaging advantage in that the driving unit, adapted to drive an axial displacement on the center wheel of the spline VVT, may be placed outside of the spline VVT. The VVT, according to the present invention has a simple structure and can be cost effectively manufactured and assembled into an engine and vehicle system.
The present invention will hereinafter be further explained by means of non-limiting examples with reference to the appended figures wherein:
The invention is described by exemplified embodiments. The embodiments are included to explain principles of the invention and not intended to limit the scope of the invention.
When the engine is running, the crankshaft transmits a rotation to sprocket 14. Rotation of sprocket 14 is in turn transmitted to outer wheel 12, center wheel 20, inner wheel 16, and camshaft 18, so that the camshaft is rotating about an axis of rotation A. Transmission of the rotation of the crankshaft to the camshaft 18 has a certain gear ratio of 2:1, where the rotational speed of the camshaft is half the rotational speed of the crankshaft. When a change in the rotational phase between sprocket 14 and camshaft 18 is requested, center wheel 20 is displaced, i.e. along the axis of rotation A in a forward L′ or backward L″ direction. Due to the meshing of center wheel 20 with outer wheel 12 and inner wheel 16 and that splines 22, 24 of inner and outer wheels 12, 16 do not have the same pitch in the same groove direction, an axial displacement of center wheel 20 imparts a rotation to camshaft 18 in relation to sprocket 14. Thereby, the camshaft is phase shifted with respect to sprocket 14.
The pitch, i.e. the length of a complete helix turn along a helix axis, of splines 22, 24 in VVT 10 may, vary, depending on the application. For instance, splines 22, 24 of outer 12 and inner 16 wheels, respectively, of VVT 10 of
As previously mentioned, the prior art teaches different ways of axially displacing center wheel 20, e.g. attaching a part of an electric motor (not shown) to center wheel 20 or applying a force on either of the end surfaces of the center wheel 20 by a hydraulic system (not shown).
However,
As further illustrated in
In one embodiment, meshing member 36 is the center wheel in a spline VVT. Thus, an axial displacement, i.e. a displacement parallel to the axis of rotation A, of meshing member 36 is obtained by displacing actuation member 48 axially. Since bearing arrangement 46 is arranged between actuation member 48 and meshing member 36, actuation member 48 does not have to rotate with the components of the spline VVT assembly. Hence, an axial displacement may be imparted on actuation member 48, and consequently on meshing member 36, regardless of the rotation of the spline VVT. This allows axial displacement of actuation member 48 in a plurality of ways. For example, end surface 50 of actuation member 48 may be subjected to a positive or negative fluid pressure emanating from a hydraulic system (not shown) resulting in a force in the direction of the axis of rotation A. Optionally, as will be described below, the axial displacement of the actuation member may be imparted by a pinion arrangement (not shown in
Bearing arrangement 46 may be of one of a plurality of types. For example, the bearing arrangement may be a slide bearing (not shown). However,
In
The purpose of biasing member 60 is to reduce possible play in bearing assembly 46. Particularly, when the direction of the axial displacement of actuation member 48 is altered, e.g. when the direction of the displacement of actuation member 48 is changed from a forward L′ to a backward L″ direction, there is a risk of an initial play in bearing assembly 46, resulting in an axial displacement different from the one desired. This initial play is reduced and even removed by inserting biasing member 60, which always forces actuation member 48 in a direction away from meshing member 36. The force imparted by biasing member 60 is preferably larger than the force to impart an axial displacement on actuation member 48.
Actuation member 48 has a tubular member 62, having an inner surface 64 and an outer surface 66, as illustrated in
Actuation member 48 includes a tubular member 62 provided with a spline 68 which may be used in an embodiment of the transmission assembly of the invention an example of which is illustrated in
As further illustrated in
Referring to
Since the meshing member is connected to actuation member 48 by a bearing arrangement (not shown in
Finally,
Further modifications of the invention within the scope are feasible. For instance, drive member 82 and actuation member 48 may form a worm gear. Furthermore, actuation member 48 may in some embodiments of the present invention be adapted to be located outside of the spline VVT, i.e. the side of the spline VVT not facing the engine. As such, the present invention should not be considered as limited by the embodiments and figures described herein. Rather, the full scope of the invention should be determined by the appended claims, with reference to the description and drawings.
Number | Date | Country | Kind |
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07104734.4 | Mar 2007 | EP | regional |