The present invention relates to a phase change cooling device and a control method, particularly, to a phase change cooling device and a control method for transporting heat and radiating heat by virtue of a cycle of gasifying and condensing a coolant.
As a cloud service develops in recent years, an amount of required information-processing is continuously increasing. In order to process huge data, a data center that enhances energy efficiency by concentrating servers and pieces of network equipment at one place has been operating in various places. However, as an amount of information-processing increases in a data center, an amount of power consumption also increases in the data center.
In the data center, pieces of electronic equipment such as a central processing unit (CPU) and a large scale integration (LSI) are accommodated. These pieces of electronic equipment generate heat, and thus an air conditioner is used for maintaining an appropriate temperature in the data center. However, as an amount of information-processing increases, such an air conditioner also requires huge power.
Therefore, in order to reduce an operating cost of the data center, cutting down power for the air conditioner is an urgent matter. As one attempt of cutting down power for the air conditioner, a method of directly transporting heat, to an outside, which is discharged from a rack being a housing for accommodating electronic equipment, without passing through an air conditioner, and radiating the heat into outside air has been developed. Using such a method enables cutting down air conditioning power of the data center.
As a method of transporting heat, to an outside, which is discharged from a rack for accommodating electronic equipment, a method of utilizing a phase changing phenomenon of a coolant is known other than a method of circulating externally supplied cold water by means of a pump. In this method, a vaporization phenomenon which occurs when a phase of a coolant changes from a liquid-phase to a vapor-phase, and a condensation phenomenon which occurs when a phase of a coolant changes from a vapor-phase to a liquid-phase, constantly happen and thus cause a coolant to circulate. Since the method of using this phase changing phenomenon utilizes latent heat of the coolant, the method has a characteristic that a large amount of heat is transported. Because of this, the method is expected to serve as a means for cutting down power for the air conditioner of the data center.
One example of a phase change cooling device using a coolant circulation cycle caused by such a phase changing phenomenon of a coolant is described in Patent Literature 1 (PTL1).
A cooling system according to PTL1 includes a vaporizer provided near a server. The vaporizer is provided with a cooling coil therein, and a liquid coolant that flows in the cooling coil turns into gas by being vaporized by hot air generated from the server, and taking vaporization heat away from surroundings. The vaporizer is provided with a temperature sensor for measuring a temperature of air being the hot air that is discharged from the server, alter being cooled down in the vaporizer. An inlet of the cooling coil is provided with an expansion valve for adjusting a supply flow rate of a coolant to be supplied to the cooling coil. Based on a temperature measured by the temperature sensor, an opening degree of the expansion valve is automatically adjusted.
The vaporizer is connected to a return piping and a supply piping, and the return piping and the supply piping are provided with a cooling tower and a heat exchanger via an opening and closing valve.
Accordingly, a flow of a coolant between the cooling tower and the heat exchanger is configured to be switched based on a temperature and humidity of outside air.
[PTL1] Japanese Patent Application Laid-Open No. 2009-193245
The cooling system according to PTL1 causes, when including bot of the cooling tower and the heat exchanger for radiating heat, capital expenditure (CAPEX) to increase, thereby arises an issue that actual employment thereof is limited.
An object of the present invention is to provide a phase change cooling device and a control method that can acquire stable high-efficiency cooling performance according to heat exchange performance.
In order to achieve the object, a phase change cooling device according to the present invention includes: a heat receiver for accommodating a coolant and receiving heat from a heat generation body to be cooled; a heat radiator for radiating heat of a coolant vapor of the coolant gasified by receiving heat in the heat receiver, and recirculating a liquefied liquid coolant to the heat receiver; a valve for controlling a flow rate of the liquid coolant; and a control means for controlling an opening degree of the valve, wherein the control means controls an opening degree of the valve by referring to an exhaust air temperature being a temperature of air after being discharged from the heat receiver, and a temperature in a vicinity of the heat radiator,
A control method according to the present invention, of a phase change cooling device which includes a heat receiver for accommodating a coolant and receiving heat from a heat generation body to be cooled, a heat radiator for radiating heat of a coolant vapor of the coolant gasified by receiving heat in the heat receiver, and recirculating a liquefied liquid coolant to the heat receiver, and a valve for controlling a flow rate of the liquid coolant, includes controlling an opening degree of the valve by referring to an exhaust air temperature being a temperature of air after being discharged from a heat receiver, and a temperature in a vicinity of the heat radiator.
The present invention is able to achieve stable high-efficiency cooling performance according to heat exchange performance.
Preferred example embodiments of the present invention will be described in detail with reference to the drawings.
Before describing particular preferred example embodiments, a phase change cooling device and a control method of an example embodiment according to a generic concept of the present invention will be described.
The phase change cooling device in
Heat-radiating performance of the heat radiator 12 in
First, a phase change cooling device and a control method according to a first example embodiment of the present invention will be described.
The phase change cooling device 1000A in
Further, according to the present example embodiment, a heat receiver exhaust air temperature sensor 320 is disposed on an opposite side to the rack 100 across the heat receiver 210. The heat receiver exhaust air temperature sensor 320 acquires information on a heat receiver exhaust air temperature Tr_o being a temperature of air after passing through the heat receiver 210. Furthermore, an outside air temperature sensor 530 is disposed in a periphery of the outdoor equipment 500. The outside air temperature sensor 530 acquires information on an outside air temperature To in a periphery of the outdoor equipment 500.
A control unit 800 controls an opening degree of the valve 220. According to the present example embodiment, the control unit 800 changes an opening degree of the valve 220 by using the information on the heat receiver exhaust air temperature Tr_o being a temperature of air after passing through the heat receiver 210 and the information on the outside air temperature To, and based on proportional-integral-differential control (PID control). Under the PID control, a detection temperature (heat receiver exhaust air temperature) is controlled in such a way as to be closer to a target temperature.
A configuration of the control unit 800 in
One example of the data table 813 will be described with reference to
An initial table in
By way of example, in the table after being generated with data in
The larger a difference between an outside air temperature and a heat receiver exhaust air temperature is, the greater cooling performance of the phase change cooling device becomes, and the smaller a difference between an outside air temperature and a heat receiver exhaust air temperature is, the lesser cooling performance of the phase change cooling device becomes. According to the example embodiment of the present invention, by preparing a table indicating relationship between an outside air temperature To and a valve opening degree OR_mem, a valve opening degree OR is controlled in such a way that the greater the cooling performance becomes due to a low outside air temperature To, the larger the valve opening degree OR becomes, and the lesser the cooling performance becomes due to a high outside air temperature To, the smaller the valve opening degree OR becomes.
Another example of the data table 813 is illustrated in
Hereinafter, an operation will be described.
First, after an outside air temperature To is acquired in S104, it is determined whether there are data on a valve opening degree OR,mem for each outside air temperature To in the data table 813 (whether there are data other than 0 being an initial value) (S105). In other words, in S105, it is determined whether data on the valve opening degree OR,mem that are other than 0 being an initial value exist in the data table 813 for each outside air temperature To. The initial table in
When there are heat receiver exhaust air temperature data Tr_o,mem for each outside air temperature To (YES in S105), a target temperature Tsp of a heat receiver exhaust air temperature Tr_o is set to a target temperature initial value Tsp,ini, time Time is set to 0, and the heat receiver exhaust air temperature data Tr_o,mem are set to a heat receiver exhaust air temperature initial value Tr_o,ini (S108). After that, the operation moves on to step S111. Herein, the target temperature initial value Tsp,ini is set high. This means, set the target temperature initial value Tsp,ini as a value that can be achieved by the phase change cooling device 1000A regardless of the outside air temperature To and an amount of heat generated by the electronic equipment. Cooling performance of the phase change cooling device 1000A varies depending on the outside air temperature To and the amount of heat generated by the electronic equipment. This is because a lower limit value that can be achieved by the heat receiver exhaust air temperature Tr_o is changed.
In step S120, it is determined whether an absolute value of a difference between the heat receiver exhaust air temperature Tr_o and the heat receiver exhaust air temperature data Tr_o,mem stored in the data table 813 are greater than a threshold value Tr_o,th (S122). When it is determined YES in S122, it is determined that cooling performance (the heat receiver exhaust air temperature Tr_o) of the heat receiver 210 is changed, therefore, the operation moves on to S123 in order to update the data table 813. Herein, the change in the cooling performance of the heat receiver 210 is considered as, for example, a case in which a valve opening degree becomes inappropriate due to an amount of heat generated by the rack 100 increasing, or the like. On the other hand, when it is NO in S122, it is determined that the performance has not changed from before, therefore, there is no need to update the data table 813 and the operation returns to step S104.
In step S111, it is determined whether to fix a valve opening degree. For example, when using a mechanical valve for the valve 220, there is a limit on the number of times for opening and closing the valve, and constantly changing a valve opening degree greatly increases a risk of malfunction. A reason for determining whether to fix the valve opening degree is because, when the opening degree can be fixed, the risk can be reduced. When it is determined to fix the valve opening degree (S111, YES), the operation waits for a prescribed time (S113). On the other hand, when it is determined not to fix the valve opening degree (S111, NO), the valve opening degree is changed (S112), and the operation moves on to step S113.
Herein, the determination of fixing the valve is made from a fact that a deviation of a value of a heat receiver exhaust air temperature being tracked back for a certain prescribed time is small, that the temperature is getting closer to a target temperature, or the like. With regard to changing a valve opening degree, an opening degree of the valve is changed in such a way that a difference e between the heat receiver exhaust air temperature and the target temperature decreases.
Specifically, the opening degree is changed by using the PID control or the like.
After waiting for the prescribed time in step S113, it is determined whether time Time is greater than TimePID being a certain prescribed time (S114). TimePID is a typical time taken until control of the phase change cooling device 1000A is converged. When it is determined that Time is greater than TimePID (S114, YES), the operation goes to step S120. When it is determined that Time is smaller than TimePID (S114, NO), it is considered that the control is not converged, and the operation returns to step S111. In step S120, it is determined whether to change the target temperature Tsp. A specific flow of changing the target temperature Tsp is described in
As described in
Heat-radiating performance of the heat exchanger 520 in
Next, a phase change cooling device and a control method according to a second example embodiment of the present invention will be described.
A phase change cooling device 1000B in
A control unit 800B controls an opening degree of a valve 220. The control unit 800B according to the present example embodiment changes, based on PID control, an opening degree of the valve 220 by using information on a heat receiver exhaust air temperature Tr_o being a temperature of air after passing through the heat receiver 210, information on an outside air temperature To, information on the rack intake air temperature Ta, and information on the rack exhaust air temperature Tr_i.
Specifically, the control unit 800B defines performance η calculated by η=(Tr_i−Tr_o)/(Tr_i−Ta)*100. Even in such an environment that the rack intake air temperature Ta and the rack exhaust air temperature Tr_i change, an opening degree of the valve 220 is changed, based on the PID control, from the rack intake air temperature Ta, the rack exhaust air temperature Tr_i, the heat receiver exhaust air temperature Tr_o, and the outside air temperature To.
Similarly to the first example embodiment, the present example embodiment enables an opening degree of the valve 220 to be optimally controlled for each temperature of environment in which a heat exchanger 520 is placed, and a liquid coolant with optimal flow rate to be supplied to the heat receiver 210, hence stable high-efficiency cooling performance can be achieved. Further, according to the present example embodiment, an opening degree of the valve 220 is controlled by also using the information on the rack intake air temperature Ta and the information on the rack exhaust air temperature Tr_i, and thus more precise control can be achieved compared with the control according to the first example embodiment.
Next, a phase change cooling device and a control method according to a third example embodiment of the present invention will be described.
A phase change cooling device 10000 in
In the phase change cooling device 1000C according to the present example embodiment, similarly to the phase change cooling device 10003 according to the second example embodiment, more precise control can be achieved.
Further, according to the present example embodiment, by having a buffer function of the added reserve tank 610, performance of the pump 710 and an amount of a coolant to be filled into a system from a piping configuration or the like do not need to be accurately determined. In addition, it is easily manageable even when a coolant flow rate changes due to a valve opening degree or the like changing.
Next, a phase change cooling device and a control method according to a fourth example embodiment of the present invention will be described.
A phase change cooling device 1000D in
In the phase change cooling device 1000D according to the present example embodiment, similarly to the phase change cooling device 1000B according to the second example embodiment, more precise control can be achieved.
Further, according to the present example embodiment, the liquid-phase coolant that is pushed out into the steam pipe 410A without being vaporized in the heat receiver 210 can be caused to return to the first liquid pipe 420 through the bypass pipe 450, and a pressure loss in the steam pipe 410B toward the outdoor equipment 500 can be reduced.
Next, a phase change cooling device and a control method according to a fifth example embodiment of the present invention will be described.
A phase change cooling device 1000E in
In the phase change cooling device 1000E according to the present example embodiment, similarly to the phase change cooling device 1000B according to the second example embodiment, more precise control can be achieved.
Further, similarly to the third example embodiment, by having a buffer function of the added reserve tank 610, performance of the pump 710 and an amount of a coolant to be filled into a system from a piping configuration or the like do not need to be accurately determined. In addition, it is easily manageable even when a coolant flow rate changes due to a valve opening degree or the like changing.
Further, according to the present example embodiment, the liquid-phase coolant that is pushed out into the steam pipe 410A without being vaporized in the heat receiver 210 can be caused to return to the reserve tank 610 through the bypass pipe 450B, and a pressure loss in the steam pipe 410B toward the outdoor equipment 500 can be reduced.
While the invention has been described with preferable example embodiments thereof, the invention is not limited to these embodiments. It will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the claims.
This application is based upon and claims the benefit of priority from Japanese patent application No. 2017-189337, filed on Sep. 29, 2017, the disclosure of which is incorporated herein in its entirety by reference.
Number | Date | Country | Kind |
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2017-189337 | Sep 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/034381 | 9/18/2018 | WO | 00 |