The present application relates to phase change material (PCM) switch devices, sometimes also simply referred to as phase change switch devices, and to corresponding methods.
The technical requirements for radio frequency (RF) applications using high frequencies, such as radar sensing and mobile communication according to the 5G standard, are increasing. In particular, switches having improved characteristics compared to state-of-the-art CMOS switches will be required to meet future demands. Phase change switches are considered as promising candidates for switching RF signals. Such phase change switches use a phase change material (PCM) which typically exhibits a higher electric conductivity in a crystalline phase state than in an amorphous phase state. By changing the phase state of the phase change material, a switch device including such a material may be switched on and off.
For example, to change the phase state from amorphous to crystalline, typically a heater is employed heating the phase change material causing crystallization. This switching on by causing crystallization is also referred to as a set operation. In the set operation, the heater is actuated in such a way that the temperature of the phase change material is above its crystallization temperature, typically about 250° C., but below the melt temperature typically in a range of 600° C. to 900° C., for example. The length of the heating pulse caused by the heater is chosen such that any amorphous portion present in the PCM can regrow into the crystalline phase state.
When switching off the switching device, also referred to as reset operation, the heater is actuated in such a way that the temperature of the PCM is raised above the melt temperature (for example above about 600° C. to 900° C.) followed by a comparatively rapid cooldown which freezes the phase change material or at least a portion thereof into an amorphous state.
Suitable phase change materials used for such phase change switches include germanium telluride (GeTe) or germanium-antimony-tellurium (GeSbTe, usually referred to as GST), and heaters may be made of a material like polycrystalline silicon or tungsten.
PCM switch devices promise excellent radio frequency performance in comparison to state of the art CMOS RF switches. In particular, the main figure of merit, the product of on-resistance and off capacitance, is reduced significantly from around 80 fsec for CMOS RF switches to values below 20fsec for PCM switch devices.
In particular, a low off capacitance is desirable in applications like antenna tuning, as resonant modes of tuning networks including such switches may adversely influence the antenna properties at a high operating frequency.
For example, when for tuning purposes such a PCM switch is coupled in series to an inductor having an inductance L, the off state capacitance CoFF of the switch creates a series resonance at a frequency
This resonance frequency must be shifted to a value outside the operating frequency range of the respective system, for example radio frequency antenna, by either minimizing the inductance value L or minimizing Coff. The latter option is preferred, as it offers a higher degree of freedom in choosing the tuning elements, in particular inductances thereof, of a system.
A phase change material switch device as defined in claim 1 and a method as defined in claim 14 are provided. The dependent claims define further embodiments.
According to an embodiment, a phase change material switch device is provided, comprising: a phase change material, and a heater device thermally coupled to the phase change material.
The heater device is configured to: have a first electrical resistance in a first state where current is applied to the heater device for heating the phase change material, and have a second electrical resistance higher than the first electrical resistance in a second state outside heating phases of the heater device.
According to another embodiment, a method of operating a phase change material switch device is provided, the phase change material switch device comprising a phase change material and a heater device thermally coupled to the phase change material, the method comprising: switching a state of the phase change switch device by setting the heater device to a first state with a first electrical resistance and providing current through the heater device for heating the phase change material, and setting the heater device to a second state with a second electrical resistance higher than the first electrical resistance outside heating phases of the heater device.
The above summary is merely intended as a brief overview over some embodiments and is not to be construed as limiting in any way, as other embodiments may include different features from the ones listed above.
In the following, various embodiments will be described in detail referring to the attached drawings. The embodiments described hereinafter are to be taken as examples only and are not to be construed as limiting. For example, while in embodiments specific arrangements or components are provided, in other embodiments other configurations may be used.
Implementation details described with respect to one of the embodiments are also applicable to other embodiments.
Features from different embodiments may be combined to form further embodiments.
Variations and modifications described for one of the embodiments may also be applied to other embodiments and will therefore not be described repeatedly.
In the Figures, like elements are designated with the same reference numerals. Such elements will not be described repeatedly in each Figure to avoid repetitions. Any directional terminology used when referring to the drawings (e.g. up, down, left, right) is merely for indicating elements and directions in the drawings and is not intended to imply a directional orientation of the actually implemented devices.
Besides features (for example components, elements, acts, events or the like) explicitly shown and described, in other embodiments additional features may be provided, for example features used in conventional switch devices using phase change materials. For example, embodiments described herein relate to equalization devices in phase change material (PCM) switch devices, and other components and features, like spatial arrangement of heaters and phase change material, radio frequency (RF) circuitry using the switch device and the like may be implemented in a conventional manner. Such RF circuitry may be integrated with the described switch devices on the same substrate, but may also be provided separately for example, on one or more separate chip dies, which in some implementations then may be combined with a switch device in a common package. Also, manufacturing implementations like providing phase change material on a substrate like a silicon substrate to implement a PCM switch device or in a part thereof like a trench for manufacturing the switch device and the like may be performed in any conventional manner.
A switch based on a phase change material (PCM) will be referred to as a phase change switch (PCS) or PCM switch herein. As explained in the introductory portion, such phase change switches may be set to a crystalline phase state or an amorphous phase change, thus changing the resistance of the phase change material and therefore of the switch by several orders of magnitude. In this way, for example an on-resistance of a switch in a range of 1 to 100 Q may be achieved, whereas an off-resistance may be several orders of magnitude higher, for example at least in the Kiloohm range.
PCM switch devices discussed herein may be manufactured for example in layer deposition and pattering processes similar to those used in semiconductor device manufacturing, by depositing or modifying layers on a substrate. In some embodiments discussed herein, cross-sectional views and top views are illustrated. A cross-sectional view essentially corresponds to a cross section through the substrate, whereas a top view is a view in a direction towards a surface of the substrate.
While phase change switch devices in the embodiment below are shown with a configuration where a heater is provided below a phase change material, in other embodiments the heater may be provided above the phase change material. Furthermore, currents through the phase change material and through the heater may run in the same direction or in different, for example perpendicular directions. Therefore, the specific configurations shown are not to be construed as limiting in any way.
Turning now to the Figures,
Heater 12 is controlled and supplied with power by a heater feed/control entity 14. Heater 12, controlled by entity 14, may at least be in a first state or in a second state, which does not exclude further states being possible. In a first state, the heater has a first electrical resistance suitable for heating. This state, in other words, is used for heating phase change material 11 to perform a set or a reset operation as explained in the introductory portion, by feeding current through the heater. The first electrical resistance in the first state is such that heat is generated by dissipation of electrical power.
In the second state, heater 12 is configured to have a second electrical resistance higher than the first electrical resistance in the first state. For example, the first electrical resistance may be 500Ω or less, 100Ω or less or 50Ω or less and the second electrical resistance may be at least 100 times higher than the first electrical resistance, for example at least 500 times higher or about 1000 times higher, for example 10 kΩ or higher. Higher resistances like about 500Ω may for example occur in a hot state of the heater, where the heating increases the resistance. In some cases, in the second state the heater may be essentially electrically insulating. The second state may be used outside heating phases of the heater device, for example generally outside the heating phases or at least in a switched-off state of the PCM switch device 10. In some embodiments, this may reduce a parasitic capacitance between electrodes 13A, 13B and heater 12 in an off state of PCM switch device 10. This will now be explained in more detail referring to
The PCM switch device of
In the comparative example of
For an off state of the phase change switch device, parasitic capacitances are shown in
As mentioned above, in some applications like antenna tuning applications, it is desirable to reduce the off capacitance as much as possible.
Next, various implementation examples of a heater that may change between the first state and the second state will be discussed. First, with reference to
In the top view of
As will be further explained below referring to
Heaters as used herein are not restricted to pin diodes.
In
It should be noted that also here, the heater may be provided rotated by 90° in a top view, as explained above with reference to
As already briefly mentioned for
In
In the first state, for heating the phase change material, electrode 92 is controlled such that an n channel indicated by a dashed line 98 is formed through which current can flow from electrode 95A to electrode 95B, causing heat generation and heating of phase change material 11.
In the second state outside the heating, the gate may be controlled to cause a high electric resistance between source and drain terminals 96, 97. In some embodiments, the transistor may be a normally off transistor, such that when no voltage is applied the gate electrode, the transistor is in an off state corresponding to the second state having a high resistance.
Reference numeral 94 illustrates a parasitic body diode of the transistor, formed between p-doped portion 93 and substrate 90.
Compared to the embodiment of
The embodiments of
In
The field effect transistor is provided in a trench within layer 1300. Otherwise, the configuration corresponds to the configuration of the trench transistor of
At 1400, the method comprises setting a heater of a PCM switch device to a low first state having a low electrical resistance for heating the phase change material, in order to perform a set of reset operation. For example, in case the heater is provided as a pin diode, the diode may be forward biased, and when it is provided as a transistor-like structure, a control electrode may be controlled accordingly.
At 1401, the method comprises setting the heater to a high resistance second state having a high electrical resistance outside the heating, for example in an off state, on state or both. For example, in case of a pin diode this diode may be reversed biased, or a control electrode of a transistor-like structure may be controlled such that no conductive channel is formed.
The actions at 1400 and 1401 may be repeated in any order. For example, the heater may be set to the first, low resistance state at 1004 any time a set or reset operation and therefore a heating of the phase change material is to be performed.
At 1500 the method comprises providing a phase change material. At 1501, the method comprises providing a heater which is switchable between a first state and a second state as explained above in thermal contact with the phase change material. It should be noted that the order of 1500 and 1501 may also be reversed such that the heater is first manufactured, followed by the phase change material. For example, in the embodiments discussed above, heater structures may first be formed by deposition, iron implantation and the like, and then the phase change material may be deposited.
Some embodiments may be defined by the following examples:
Example 1. A phase change material switch device, comprising: a phase change material, and a heater device thermally coupled to the phase change material, wherein the heater device is configured to: have a first electrical resistance in a first state where current is applied to the heater device for heating the phase change material, and have a second electrical resistance higher than the first electrical resistance in a second state outside heating phases of the heater device.
Example 2. The phase change material switch device of example 1, wherein the second electrical resistance is at least 100 times higher than the first electrical resistance.
Example 3. The phase change material switch device of example 1 or 2, wherein the first electrical resistance is 500 Ohm or less.
Example 4. The phase change material switch device of any one of example 1 to 3, wherein the second electrical resistance is 1 Kiloohm or higher.
Example 5. The phase change switch device of any one of examples 1 to 4, further comprising at least one electrical conductor galvanically coupled to the phase change material, wherein a capacitance caused by the heater device is lower in the second state than in the first state.
Example 6. The phase change material switch device of any one of example 1 to 5, further comprising an electrically insulating material between the heater device and the phase change material.
Example 7. The phase change material switch device of any one of examples 1 to 6, wherein the heater device includes a semiconductor device configured to cause the first state and the second state.
Example 8. The phase change material switch device of example 7, wherein the semiconductor device includes a pin diode, wherein the pin diode is forward biased in the first state and reverse biased in the second state.
Example 9. The phase change material switch device of example 7 or 8, wherein the semiconductor device comprises a lightly doped or intrinsic semiconductor material provided in thermal contact with the heater device and at least one heavily doped semiconductor or metal region in contact with the lightly doped or intrinsic semiconductor material.
Example 10. The phase change material switch device of example 7, wherein the semiconductor device comprises a transistor, which is configured to be set to a switched off state in the second state.
Example 11. The phase change material switch device of example 10, wherein the transistor comprises a MOSFET.
Example 12. The phase change material switch device of example 10 or 11, wherein the transistor comprises a transistor provided at least partially in a trench.
Example 13. The phase change switch device of any one of examples 1 to 12, wherein in a top view a part causing the second electrical resistance in the second state partially covers the same area as the phase change material, and contact regions adjacent to the part with lower resistance are outside an area covered by an amorphous region of the phase change material in a switched off state of the phase change material switch device and/or in a same area as at least one electrical conductor galvanically coupled to the phase change material.
Example 14. A method of operating a phase change material switch device, the phase change material switch device comprising a phase change material, and a heater device thermally coupled to the phase change material, the method comprising: switching a state of the phase change material switch device by setting the heater device to a first state with a first electrical resistance and providing current through the heater device for heating the phase change material, and setting the heater device to a second state with a second electrical resistance higher than the first electrical resistance outside heating phases of the heater device.
Example 15. The method of example 14, further comprising switching a radio frequency signal to the phase change material switch device.
Example 16. The method of example 14 or 15, wherein the heater device include a pin diode, wherein the method comprises forward biasing the pin diode in the first state, and reverse biasing the pin diode in the second state.
Example 17. The method of example 14 or 15, wherein the heater device include a field effect transistor including a control electrode, wherein the method comprises setting the heater device to the first or second state by applying a control signal to the control electrode.
Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations may be substituted for the specific embodiments shown and described without departing from the scope of the present invention. This application is intended to cover any adaptations or variations of the specific embodiments discussed herein. Therefore, it is intended that this invention be limited only by the claims and the equivalents thereof.
Number | Date | Country | Kind |
---|---|---|---|
22168493.9 | Apr 2022 | EP | regional |