Information
                
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 Patent Grant
                     
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 4603159
                     
                
             
         
    
    
        
            
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Patent Number
                    4,603,159
                 
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Date Filed
                    Wednesday, February 27, 198540 years ago
                 
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Date Issued
                    Tuesday, July 29, 198639 years ago
                 
            
         
     
    
        
            
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Inventors
        
                 
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Examiners
            
                            Agents
        
                 
            
         
     
    
        
            
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CPC
        
                 
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US Classifications
        
                            Field of Search
        
                US
 
                    - 524 108
 
                    - 524 302
 
                    - 524 291
 
                    
                 
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International Classifications
        
                 
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        Abstract
Synthetic resins, such as polyolefins, are stabilized with phenolic compounds of the formula ##STR1## where n is 1 to 4 and A is ##STR2## where R.sub.1 is C.sub.1 -C.sub.3 alkyl.             
         
        
            
                    Description
  The present invention relates to a phenolic type compound represented by the general formula (I), ##STR3## wherein n represents an integer of 1 to 4, and A represents a group of the formula formula, ##STR4## in which R.sub.1 is a C.sub.1 -C.sub.3 alkyl group, a stabilizer for synthetic resins containing said compound as an active ingredient and stabilized synthetic resins containing said stabilizer.
  Various kinds of synthetic resin such as polyolefins (e.g. polyethylene, polypropylene), styrene type synthetic resins (e.g. polystyrene, impact-resistant polystyrene, ABS), engineering plastics (e.g. polyacetal, polyamide), polyurethane, etc. are widely used in various fields. It is however well known that when these synthetic resins are used alone, their stability becomes a problem, for example they deteriorate by the action of heat, light and oxygen on processing or use, thereby showing a remarkable reduction in mechanical properties accompanied by phenomena such as softening, embrittlement, surface cracks, discoloration and the like.
  It is also hitherto well known that, in order to solve this problem, various phenolic, phosphite-type or sulfur-containing antioxidants are added or used in the course of production and processing of synthetic resins. For example, it is well known that phenolic type antioxidants such as 2,6-di-tert-butyl-4-methylphenol, 2,2'-methylenebis(4-methyl-6-tert-butylphenol), 4,4'-butylidenebis(3-methyl-6-tert-butylphenol), n-octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate, 1,1,3-tris(2-methyl-4-hydroxy-5-tert-butylphenyl)butane, pentaerythritol tetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate]  and the like are used alone, or these phenolic type antioxidants are used in combination with phosphite-type antioxidants such as tris(nonylphenyl)phosphite, distearyl pentaerythritol diphosphite and the like, or sulfur-containing antioxidants such as dilauryl thiodipropionate, dimyristyl thiodipropionate, distearyl thiodipropionate and the like.
  But, this method is not yet satisfactory in terms of thermal and oxidation stability, thermal discoloration resistance, sublimation and the like.
  Also, a stabilizer comprising pentaerythritol tetrakis[3-(3,5-dialkyl-4-hydroxyphenyl)propionate] and pentaerythritol tetrakis(3-alkylthiopropionate) is proposed in Japanese Patent Application Kokai (Laid-open) No. 20337/1984. This stabilizer is fairly superior to the conventional ones, but it is not always satisfactory in terms of the thermal and oxidation stability, thermal discoloration resistance, etc. so that there has been a demand for stabilizers of higher performance.
  The present inventors extensively studied to solve these problems, and as a result, found that the phenolic type compound represented by the general formula (I), even if it is used alone, gives a very superior thermal and oxidation stability to synthetic resins as compared with the foregoing well-known phenolic type compounds. Additionally when it is used together with a particular sulfur-containing compound in a particular proportion, excellent thermal and oxidation stability not suggested by the conventional antioxidant-combination technique is given to synthetic resins. The present inventors thus completed the present invention.
  The phenolic type compound of the present invention represented by the general formula (I) was first synthesized by the present inventors, and it can be produced by the common esterification of a polyhydric alcohol represented by the general formula (II), ##STR5## wherein n is an integer of 1 to 4, with 3-(3-tert-butyl-4-hydroxy-5-alkylphenyl)propionic acid represented by the general formula (III), ##STR6## wherein R.sub.1 represents a C.sub.1 -C.sub.3 alkyl group, its acid halide, acid anhydride or mixed acid anhydride, or by the common ester interchange reaction of the polyhydric alcohol with a lower alkyl ester of said acid.
  The polyhydric alcohol used in the present invention includes for example glycerin, tetritols (e.g. meso-erythritol, D-erythritol, L-erythritol), pentitols (e.g. xylitol, adonitol, arabitol), hexitols (e.g. sorbitol, mannitol, dulcitol) and the like. In the phenolic type compounds represented by the general formula (I), R.sub.1 represents a methyl, ethyl or propyl group, but a methyl group is most preferred in terms of the thermal and oxidation stability.
  As typical examples of the compound of the present invention, the following are given:
  Compound (I-1): Glycerin tris[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propionate]
  Compound (I-2): Meso-erythritol tetrakis[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propionate]
  Compound (I-3): Xylitol pentakis[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propionate]
  Compound (I-4): Sorbitol hexakis[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propionate]
  Compound (I-5): Glycerin tris[3-(3-tert-butyl-5-ethyl-4-hydroxyphenyl)propionate]
  Compound (I-6): Meso-erythritol tetrakis[3-(3-tert-butyl-5-ethyl-4-hydroxyphenyl)propionate]
  Compound (I-7): Xylitol pentakis[3-(3-tert-butyl-5-ethyl-4-hydroxyphenyl)propionate]
  Compound (I-8): Sorbitol hexakis[3-(3-tert-butyl-5-ethyl-4-hydroxyphenyl)propionate]
  Compound (I-9): Glycerin tris[3-(3-tert-butyl-4-hydroxy-5-propylphenyl)propionate]
  Compound (I-10): Meso-erythritol tetrakis[3-(3-tert-butyl-4-hydroxy-5-propylphenyl)propionate]
  Compound (I-11): Xylitol pentakis[3-(3-tert-butyl-4-hydroxy-5-propylphenyl)propionate]
  Compound (I-12): Sorbitol hexakis[3-(3-tert-butyl-4-hydroxy-5-propylphenyl)propionate]
  In using the phenolic type compound of the present invention as a stabilizer for synthetic resins, the amount of the compound blended with synthetic resins is generally 0.01 to 5 parts by weight, preferably 0.05 to 1 part by weight based on 100 parts by weight of the synthetic resin.
  For blending the compound with synthetic resins, the well-known apparatus and methods for incorporating stabilizers, pigments, fillers, etc. in synthetic resins may be used essentially as such.
  In applying the stabilizer for synthetic resins of the present invention, other additives such as antioxidants (e.g. sulfur-containing compounds, phosphite-type compounds, phenolic type compounds other than those mentioned above), ultraviolet absorbers, light stabilizers, metal deactivators, metal soaps, nucleating agents, lubricants, antistatic agents, flame retardants, pigments, fillers and the like may be used together with said stabilizer.
  Particularly, by using sulfur-containing compounds such as dialkyl thiodipropionates (e.g. dilauryl thiodipropionate, dimyristyl thiodipropionate, distearyl thiodipropionate) or sulfur-containing compounds represented by the general formula (II-1) or (II-2), ##STR7## wherein R.sub.2 represents a C.sub.4 -C.sub.20 alkyl group, ##STR8## wherein R.sub.3 represents a C.sub.3 -C.sub.18 alkyl group, and R.sub.4 and R.sub.5 independently represent a hydrogen atom or a C.sub.1 -C.sub.6 alkyl group,
  in combination with the phenolic type compound of the present invention, a further improvement in the thermal and oxidation stability can be attained.
  Particularly, when the phenolic type compound of the present invention is used together with at least one member selected from the sulfur-containing compounds represented by the general formulae (II-1) and (II-2), such excellent effect not suggested by the well-known techniques of combining phenolic type compounds and sulfur-containing compounds, can be obtained, and therefore using these sulfur-containing compounds together is particularly preferred.
  Hereupon, in the compounds represented by the general formula (II-1), the substituent R.sub.2 is preferably a C.sub.6 -C.sub.18 alkyl group, most preferably a dodecyl group in terms of the thermal and oxidation stability.
  Typical examples of such compound are shown in Table 1.
                TABLE 1______________________________________ ##STR9##Compound No.          R.sub.2______________________________________II-1-1                C.sub.6 H.sub.13II-1-2                C.sub.12 H.sub.25II-1-3                C.sub.18 H.sub.37______________________________________
  In the compounds represented by the general formula (II-2), the substituent R.sub.3 is preferably a C.sub.8 -C.sub.18 alkyl group and substituents R.sub.4 and R.sub.5 are preferably a hydrogen atom or a C.sub.1 -C.sub.3 alkyl group in terms of the thermal and oxidation stability.
  Typical examples of such compound are shown in Table 2.
                TABLE 2______________________________________ ##STR10##Compound No. R.sub.3    R.sub.4    R.sub.5______________________________________II-2-1       C.sub.8 H.sub.17                        CH.sub.3   HII-2-2       C.sub.12 H.sub.25                        C.sub.4 H.sub.9                                   HII-2-3       C.sub.12 H.sub.25                        CH.sub.3   HII-2-4       C.sub.18 H.sub.37                        CH.sub.3   HII-2-5       C.sub.12 H.sub.25                        H          HII-2-6       C.sub.18 H.sub.37                        H          CH.sub.3______________________________________
  When the phenolic type compound of the present invention represented by the general formula (I) is used together with at least one member selected from the sulfur-containing compounds represented by the general formulae (II-1) and (II-2), the mixing ratio of (I) to (II) is 1 to 0.5-15 by weight, preferably 1 to 1-10 by weight, more preferably 1 to 2-6 by weight.
  When the weight ratio of sulfur-containing compound (II) to phenolic type compound (I) is less than 0.5, a sufficient intended effect is difficult to obtain. Even if the weight ratio exceeds 15, a sufficient effect enough to correspond to that ratio is difficult to obtain, which becomes also disadvantageous economically. Also, the amount of this mixture blended with synthetic resins is generally 0.01 to 5 parts by weight, preferably 0.05 to 1 part by weight based on 100 parts by weight of the synthetic resin. In using the mixture, the phenolic type compound (I) and sulfur-containing compound (II) may separately be blended with the synthetic resin without mixing the both compounds in advance.
  Also, the color of synthetic resins can be improved by also using a phosphite type antioxidant. This antioxidant includes for example distearyl pentaerythritol diphosphite, tris(2,4-di-tert-butylphenyl)phosphite, tris(2-tert-butyl-4-methylphenyl)phosphite, bis(2,4-di-tert-butylphenyl)pentaerythritol diphosphite, tetrakis(2,4-di-tert-butylphenyl)-4,4'-biphenylene diphosphite and the like.
  Also, the light fastness of synthetic resins can be improved by using ultraviolet absorbers, hindered amine type light stabilizers, etc. such as 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-n-octoxybenzophenone, 2-(2-hydroxy-5-methylphenyl)benzotriazole, 2-(2-hydroxy-3-tert-butyl-5-methylphenyl)-5-chlorobenzotriazole, 2-(2-hydroxy-3,5-di-tert-butylphenyl)-5-chlorobenzotriazole, 2-(2-hydroxy-3,5-diamylphenyl)benzotriazole, [2,2'-thiobis(4-tert-octylphenolate)]butylamine nickel complex, 2,2,6,6-tetramethyl-4-piperidyl benzoate, bis(2,2,6,6-tetramethyl-4-piperidyl)sebacate, bis(1,2,2,6,6-pentamethyl-4-piperidyl) 2-(3,5-di-tert-butyl-4-hydroxybenzyl)-2-n-butylmalonate, 1-[2-{3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionyloxy}ethyl]-4-[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionyloxy]-2,2,6,6-tetramethylpiperidine, dimethyl succinate/1-(2-hydroxyethyl)-4-hydroxy-2,2,6,6-tetramethylpiperidine polycondensation product, a reaction product of dihaloalkylene with N,N'-bis(2,2,6,6-tetramethyl-4-piperidyl)-alkylenediamine, a reaction product of 2,6-dichloro-1,3,5-triazine with N,N'-bis(2,2,6,6-tetramethyl-4-piperidyl)alkylenediamine, etc. together with the phenolic type compound of the present invention.
  Thus, by using the phenolic type compounds of the present invention, the stability of synthetic resins is markedly improved. As such synthetic resins, there are given for example poly-.alpha.-olefins such as low-density polyethylene, medium- to high-density polyethylene, linear low-density polyethylene, polypropylene, polybutene-1, etc., poly-.alpha.-olefin copolymers such as propylene/ethylene random or block copolymers, ethylene/butene-1 random copolymers, etc., copolymers of poly-.alpha.-olefin with a vinyl monomer such as maleic anhydride-modified polypropylene, etc., mixtures thereof, chlorinated polyethylene, EVA resin, polyvinyl chloride, methacrylic resin, polystyrene, impact-resistant polystyrene, ABS resin, AES resin, MBS resin, polyethylene terephthalate, polybutylene terephthalate, polyamide, polyimide, polycarbonate, polyacetal, polyurethane, unsaturated polyester resin and the like. Further, said synthetic resins may be rubbers such as isoprene rubber, butadiene rubber, acrylonitrile/butadiene copolymeric rubber, styrene/butadiene copolymeric rubber, etc. and blends of these resins. But, the phenolic type compound of the present invention is particularly effective on polypropylene.
  Next, the present invention will be illustrated in detail with reference to the following examples, which are not however to be interpreted as limiting the invention.
  EXAMPLE 1
  (Production of the Compound I-1)
  18.03 Grams (0.072 mole) of methyl 3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propionate and 1.85 g (0.02 mole) of glycerin were mixed, 0.33 g (0.006 mole) of sodium methoxide was added to the mixture, and the temperature was raised. After carrying out reaction at 140.degree. C. for 3 hours, the pressure of the system was reduced to 50.about.20 mmHg, and reaction was carried out at 140.degree..about.150.degree. C. for 10 hours under this reduced pressure. The reaction was continued for further 10 hours while raising the temperature to 190.degree. C. and reducing the pressure to 2 mmHg.
  After completion of the reaction, the reaction product was dissolved in toluene, and the toluene solution was washed with a dilute aqueous hydrochloric acid and then with water. Thereafter, toluene was removed by evaporation under reduced pressure to obtain 10.5 g of a crude product of 62% in purity. The product was purified by column chromatography on silica gel to obtain 4.8 g of a 99%-purity, colorless and glassy product, glycerin tris[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)-propionate] (compound I-1).
  m.p. 43.degree. C.
  Mass analytical value (FD-mass): Molecular ion peak 746
  Proton NMR (CDCl.sub.3 /TMS): .delta.(ppm) 1.35(27H s), 2.16(9H s), 2.7(12H m), 4.1(5H m), 4.55(3H broad s), 6.80(3H s), 6.91(3H s)
  EXAMPLE 2
  (Production of the Compound I-2)
  A mixture of 24.04 g (0.096 mole) of methyl 3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propionate, 2.45 g (0.02 mole) of mesoerythritol and 0.33 g (0.006 mole) of sodium methoxide was reacted and freed from the catalyst in the same manner as in Example 1. The deposited crystal was recrystallized from toluene to obtain 6.8 g of a 92%-purity white crystal, meso-erythritol tetrakis[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propionate] (compound I-2).
  m.p. 166.degree.-168.degree. C.
  Mass analytical value (FD-mass): Molecular ion peak 994
  Proton NMR (CDCl.sub.3 /TMS): .delta.(ppm) 1.38(36H s), 2.18(12H s), 2.7(16H m), 4.1(6H m), 4.3(4H s), 6.80(4H s), 6.92(4H s)
  EXAMPLE 3
  (Production of the Compound I-5)
  A mixture of 19.04 g (0.072 mole) of methyl 3-(3-tert-butyl-5-ethyl-4-hydroxyphenyl)propionate, 1.85 g (0.02 mole) of glycerin and 0.33 g (0.006 mole) of sodium methoxide was reacted and purified in the same manner as in Example 1 to obtain 4.2 g of a 99%-purity, pale yellow and glassy product, glycerin tris[3-(3-tert-butyl-5-ethyl-4-hydroxyphenyl)propionate] (compound I-5).
  Mass analytical value (FD-mass): Molecular ion peak 788
  Proton NMR (CDCl.sub.3 /TMS): .delta.(ppm) 1.20(9H t), 1.35(27H s), 2.6(18H m), 4.1(5H m), 4.6(3H broad s), 6.81(3H s), 6.91(3H s)
  EXAMPLE 4
  The following blend was mixed on a mixer for 5 minutes and then melt-kneaded at 180.degree. C. on a mixing roll to obtain a compound. This compound was formed into a sheet of 1 mm in thickness on a hot press kept at 210.degree. C. to prepare a test piece of 40.times.40.times.1 mm in size. This test piece was placed in a Geer oven kept at 160.degree. C. and measured for a period of time required for 30% of its area to become brittle. This period of time was taken as a thermal embrittlement induction period and used for evaluation of the thermal and oxidation stability. The result is shown in Table 3.
  ______________________________________Compounding:        Part by weight______________________________________Unstabilized polypropylene resin                    100Calcium stearate    0.1Test compound       variable______________________________________
  Hereupon, the symbols of test compound in Table 3 show the following compounds:
  AO-1: n-Octadecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate
  AO-2: Pentaerythritol tetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)-propionate]
  AO-3: Glycerin tris[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate]
  AO-4: Meso-erythritol tetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)-propionate]
  AO-5: Triethylene glycol bis[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propionate]
  AO-6: Dimyristyl thiodipropionate
                TABLE 3______________________________________                  Sulfur-        Phenolic type                  containing  Thermal        compound  compound    embrittlement                      Part by     Part by                                        inductionExample       No.    Kind    weight                            Kind  weight                                        period (hr)______________________________________Present        1     I-1     0.05  --    --    140example        2     I-2     "     --    --    145        3     I-5     "     --    --    140        4     I-1     "     AO-6  0.2   600        5     "       "     II-1-2                                  "     1810        6     I-2     "     AO-6  "     590        7     "       "     II-1-2                                  "     1800        8     I-5     "     AO-6  "     560        9     "       "     II-1-2                                  "     1780Compa- 10     AO-1    "     --    --     30rative 11     AO-2    "     --    --     50example       12     AO-3    "     --    --     45       13     AO-4    "     --    --     45       14     AO-5    "     --    --     80       15     AO-1    "     AO-6  0.2   300       16     "       "     II-1-2                                  "     310       17     AO-2    "     AO-6  "     460       18     "       "     II-1-2                                  "     400       19     AO-3    "     AO-6  "     410       20     "       "     II-1-2                                  "     370       21     AO-4    "     AO-6  "     420       22     "       "     II-1-2                                  "     360       23     AO-5    "     AO-6  "     430       24     "       "     II-1-2                                  "     500       25     --      --    --    --     5______________________________________
  EXAMPLE 5
  The following blend was mixed on a mixer for 5 minutes and then melt-kneaded at 180.degree. C. on a mixing roll to obtain a compound. This compound was formed into a sheet of 1 mm in thickness on a hot press kept at 210.degree. C. to prepare a test piece of 40.times.40.times.1 mm in size. This test piece was placed in a Geer oven kept at 160.degree. C. and measured for a period of time required for 30% of its area to become brittle. This period of time was taken as a thermal embrittlement induction period and used for evaluation of the thermal and oxidation stability.
  ______________________________________Compounding:        Part by weight______________________________________Unstabilized polypropylene resin                    100Calcium stearate    0.1Test compound       variable______________________________________
  Also, a test piece prepared in the same manner as above was tested for thermal discoloration in a Geer oven kept at 160.degree. C. The thermal discoloration was evaluated by a color difference, .DELTA.YI, between the test piece above and the antioxidant-free test piece before the thermal ageing. The result is shown in Table 4.
  In table 4, the symbols of test compound other than those described in Table 3 show the following compounds:
  AO-7: 1,3,5-Tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl)isocyanurate
  AO-8: Pentaerythritol tetrakis[3-(5-tert-butyl-4-hydroxy-3-methylphenyl)propionate]
  AO-9: 1,1,3-Tris(5-tert-butyl-4-hydroxy-2-methylphenyl)butane
  AO-10: Dilauryl thiodipropionate
  AO-11: Distearyl thiodipropionate
                                    TABLE 4__________________________________________________________________________            Sulfur-Phenolic type            containingcompound    compound                    Thermal em-        Part    Part                    brittlement                           .DELTA.YI        by      by  induction                           0   48  504No. Kind        weight            Kind                weight                    period (hr)                           (hr)                               (hr)                                   (hr)__________________________________________________________________________ 1  I-1 0.05            II-1-1                0.2 1610   -1.6                               -15.4                                   -7.5 2  "   "   II-1-2                "   1810   -1.8                               -16.1                                   -8.0 3  "   "   II-1-3                "   1630   -1.7                               -15.5                                   -7.6 4  "   "   II-2-1                "   1620   -1.6                               -15.4                                   -7.5 5  "   "   II-2-2                "   1650   -1.7                               -15.6                                   -7.5 6  "   "   II-2-3                "   1710   -1.8                               -15.8                                   -7.6 7  "   "   II-2-4                "   1790   -1.8                               -16.0                                   -7.9 8  "   "   II-2-5                "   1710   -1.8                               -15.8                                   - 7.5 9  "   "   II-2-6                "   1780   -1.7                               -15.9                                   -7.810  I-5 "   II-1-2                "   1780   -1.7                               -15.9                                   -7.811  "   "   II-2-4                "   1760   -1.7                               -15.8                                   -7.712  "   "   II-2-5                "   1680   -1.6                               -15.6                                   -7.413  I-2 "   II-1-2                "   1800   -1.8                               -16.0                                   -8.014  "   "   II-2-4                "   1780   -1.7                               -15.9                                   -7.915  "   "   II-2-5                "   1700   -1.6                               -15.8                                   -7.416  I-1 "   AO-10                "    470   -1.2                               -12.7                                   --17  "   "   AO-11                "    620   -1.5                               -12.9                                   -1.018  I-5 "   AO-10                "    430   -1.2                               -12.8                                   --19  "   "   AO-11                "    590   -1.5                               -12.9                                   -0.720  I-2 "   AO-10                "    460   -1.2                               -12.5                                   --21  "   "   AO-11                "    610   -1.4                               - 12.7                                   -0.922  AO-7        "   II-1-2                "   1200    0.5                                -7.5                                   3.723  "   "   II-2-4                "   1150    1.0                                -6.7                                   4.524  "   "   AO-11                "    590   0.8  -5.1                                   12.225  AO-2        "   II-1-2                "    400   -1.0                               -12.9                                   --26  "   "   "   0.3  480   -1.4                               -13.2                                   --27  "   "   II-2-2                0.2  390   -1.0                               -12.8                                   --28  "   "   II-2-4                "    440   -1.2                               -13.1                                   --29  "   "   "   0.3  530   -1.4                               -13.7                                   12.930  "   "   II-2-5                0.2  430   -1.3                               -13.0                                   --31  "   "   AO-10                "    450   -1.3                               -13.2                                   --32  "   "   "   0.3  500   -1.4                               -13.7                                   --33  "   "   AO-11                0.2  750   -1.3                               -13.8                                   1.534  "   "   "   0.3  820   -1.5                               -14.2                                   1.235  AO-8        "   II-1-2                0.2 1600   -1.5                               -14.7                                   -1.736  "   "   II-2-4                "   1580   -1.5                               -14.5                                   -1.537  "   "   AO-10                "    460   -1.4                               -14.0                                   --38  "   "   AO-11                "    620   -1.4                               -14.1                                   2.139  AO-9        "   II-1-2                "    510   -1.3                               -13.7                                   2.340  "   "   II-2-4                "    430   -1.2                               -13.6                                   --41  "   "   AO-11                "    390   -1.0                               -13.5                                   --42  --  --  --  --    5     0.0                               --  --__________________________________________________________________________
  EXAMPLE 6
  The test compound in Table 5 was bead-peptized together with an anionic surface active agent to prepare a suspension, and a prescribed amount, as shown in Table 5, of the suspension was added to a graft ABS latex. The mixture was, as usual, salted out with an aqueous magnesium sulfate solution, filtered, washed with water and dried to obtain an ABS resin powder which is a test sample. The thermal and oxidation stability of the ABS resin powder was evaluated by the methods described below. The result is shown in Table 5.
  1. The degree of discoloration of the ABS resin powder after thermal ageing in a 180.degree. C. Geer oven was observed.
  2. The oxygen absorption induction period (I.P.) in a 170.degree. C. oxygen atmosphere was measured using an oxygen absorption induction period measurement apparatus.
  3. The ABS resin powder was repeatedly extruded on a small extruder (screw: D=20 mm.phi., L/D=25; strand die: D=3 mm.phi., L/D=10) under the following condition. The degree of discoloration of the ABS pellet after 4th extrusion was evaluated by a color difference, .DELTA.YI, between said ABS pellet and the antioxidant-free ABS pellet after 1st extrusion.
  ______________________________________Extrusion condition:Number of revolutions: 40 rpm            C.sub.1 C.sub.2    C.sub.3                                     DTemperature 220.degree. C.                    240.degree. C.                               260.degree. C.                                     280.degree. C.______________________________________
  4. The ABS pellet after the 4th extrusion obtained by the method in 3 above was compression-molded under a condition of 180.degree. C..times.10 min. to prepare No. 1 test piece specified by JIS K 7111. Thereafter, the Charpy impact test was carried out according to JIS K 7111 using a Charpy impact tester.
  In Table 5, AO-12 shows the following compound:
  AO-12: 2,6-Di-tert-butyl-4-methylphenol
                                    TABLE 5__________________________________________________________________________          No.Test compound          1     2     3     4     5     6     7     8__________________________________________________________________________Phenolic      I-1 0.5   0.5   0.5type  I-5                   0.5   0.5   0.5compound      I-2                                     0.5   0.5      AO-2      AO-12Sulfur-      II-1-2          0.5               0.5               0.5containing      II-2-4    0.5               0.5               0.5compound      II-2-5          0.5               0.5      AO-10Degree of      After          Pale  Pale  Pale  Pale  Pale  Pale  Pale  Palediscolor-      30 min          yellow                yellow                      yellow                            yellow                                  yellow                                        yellow                                              yellow                                                    yellowation After          Yellowish                Yellowish                      Yellowish                            Yellowish                                  Yellowish                                        Yellowish                                              Yellowish                                                    Yellowish      60 min          brown brown brown brown brown brown brown brownI.P. (min)          210   205   210   195   190   195   205   200.DELTA.YI 10.9  11.1  10.9  11.8  12.0  11.9  11.1  11.3Value of Charpy          21.2  21.7  20.4  19.0  20.5  19.2  21.0  21.5impact test(Kgf .multidot.  cm/cm)__________________________________________________________________________          No.Test compound          9     10    11    12    13    14    15    16__________________________________________________________________________Phenolic      I-1       0.5type  I-5             0.5compound      I-2 0.5               0.5      AO-2                        0.5   0.5   0.5   0.5      AO-12Sulfur-      II-1-2                      0.5   1.0containing      II-2-4                                  0.5compound      II-2-5          0.5                                       0.5      AO-10     0.5   0.5   0.5Degree of      After          Pale  Yellowish                      Yellowish                            Yellowish                                  Yellowish                                        Yellowish                                              Yellowish                                                    Yellowishdiscolor-      30 min          yellow                brown brown brown brown brown brown brownation After          Yellowish                Brown Brown Brown Brown Brown Brown Brown      60 min          brownI.P. (min)          205   145   140   145   145   155   145   145.DELTA.YI 11.2  14.3  14.8  14.5  14.5  14.7  14.3  14.5Value of Charpy          20.1  11.7  11.4  11.5  11.7  12.9  11.6  11.6impact test(Kgf .multidot. cm/cm)__________________________________________________________________________               No.Test compound  17    18    19    20   21   22   23   24__________________________________________________________________________Phenolic   I-1                                       Notype       I-5                                       addi-compound   I-2                                       tion           AO-2               0.5   0.5   0.5           AO-12                 0.5  0.5  0.5  0.5Sulfur-    II-1-2                0.5containing II-2-4                     0.5compound   II-2-5               1.0                         0.5           AO-10     0.5   1.0                  0.5Degree of  After               Yellowish                     Yellowish                           Yellowish                                 Deep Deep Deep Deep Deepdiscolor-  30 min               brown brown brown brown                                      brown                                           brown                                                brown                                                     brownation      After               Brown Brown Brown Blackish                                      Blackish                                           Blackish                                                Blackish                                                     Blackish           60 min                brown                                      brown                                           brown                                                brown                                                     brownI.P. (min)     155   145   155   150  150  150  140  10.DELTA.YI      14.8  14.6  14.9  14.5 14.6 14.8 15.0 15.9Value of Charpy               13.0  11.4  13.5  12.4 12.5 12.4 11.7 7.2impact test(Kgf .multidot. cm/cm)__________________________________________________________________________ Note: The amount added is the weight of the test compound per 100 parts by weight of the solid matter of the resin.
  EXAMPLE 7
  To a 25% urethane dope (comprising 25 parts of a polyurethane resin, 3.75 parts of dimethylformamide and 71.25 parts of tetrahydrofuran) was added the test compound shown in Table 6. The amount of the compound added, as shown in Table 6, was expressed by part by weight per 100 parts by weight of the polyurethane resin. The mixture was coated onto polyester film in a thickness of 1.2 mm and dried for 1 hour in a dryer kept at 45.degree. C. The sheet thus obtained was punched into No. 3 dumb-bell test pieces. The test pieces were exposed to light for 60 hours and 120 hours in a fade-O-meter (light source, ultraviolet carbon arc; temperature of black panel, 63.+-.3.degree. C.), and a percent retention of break strength was obtained by the tensile test (tensile rate, 200 mm/min; measurement temperature, 25.degree. C.). The result is shown in Table 6.
                                    TABLE 6__________________________________________________________________________Test compound            1 2 3  4 5 6 7 8  9 10                                  11                                    12                                      13                                        14                                          15                                            16 17                                                 18                                                   19                                                     20                                                       21                                                         22 23__________________________________________________________________________Phenolic        I-1 0.5              0.5                0.5             0.5                          Notype    I-5        0.5                     0.5                       0.5        0.5                       addi-compound        I-2              0.5                           0.5                              0.5   0.5                     tion        AO-7                          0.5                                        0.5                                          0.5                                            0.5        AO-2                                   0.5     0.5                                                       0.5                                                       0.5                                                       0.5                                                         0.5Sulfur- II-1-2            0.5    0.5   0.5          0.5      0.5     1.0containing        II-2-4              0.5    0.5   0.5          0.5            0.5compound        II-2-5  0.5    0.5    0.5         0.5          0.5                                                       1.0        AO-10                   0.5                                  0.5                                    0.5     0.5          0.5Percent reten-         60 hr            57              55                56 53                     51                       52                         56                           54 56                                38                                  35                                    36                                      35                                        35                                          35                                            35 36      37                                                       36                                                       36                                                       37                                                         36 30tion of break        120 hr            41              37                39 36                     32                       34                         39                           36 38                                23                                  20                                    21                                      20                                        19                                          20                                            20 21      21                                                       20                                                       21                                                       22                                                         20 16strength (%)__________________________________________________________________________
             
            
                        Claims
        
                - 1. A stabilizer for synthetic resins containing as an active ingredient a mixture comprising a phenolic compound represented by the formula (I), ##STR11## wherein n represents an integer of 1 to 4, and A represents a group of the formula, ##STR12## in which R.sub.1 is a C.sub.1 -C.sub.3 alkyl group, and at least one member selected from the sulfur-containing compounds represented by the formulae (II-1) and (II-2), ##STR13## wherein R.sub.2 represents a C.sub.4 -C.sub.20 alkyl group, and ##STR14## wherein R.sub.3 represents a C.sub.3 -C.sub.18 alkyl group, and R.sub.4 and R.sub.5 independently represent a hydrogen atom or a C.sub.1 -C.sub.6 alkyl group,
 
                - the weight ratio of the phenolic compound to the sulfur-containing compound being 1 to 0.5-15.
 
                - 2. A stabilizer for synthetic resins as described in claim 1, wherein the phenolic compound is glycerin tris[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propionate].
 
                - 3. A stabilizer for synthetic resins as described in claim 1, wherein the phenolic compound is meso-erythritol tetrakis[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propionate].
 
                - 4. A stabilizer for synthetic resins as described in claim 1, wherein the phenolic compound is glycerin tris[3-(3-tert-butyl-5-ethyl-4-hydroxyphenyl)propionate].
 
                - 5. A stabilizer for synthetic resins as described in claim 1, wherein the sulfur-containing compound (II-1) is pentaerythritol tetrakis(3-dodecylthiopropionate).
 
                - 6. A stabilizer for synthetic resins as described in claim 1, wherein the sulfur-containing compound (II-2) is 3,9-bis(2-dodecylthioethyl)-2,4,8,10-tetraoxaspiro[5.5]undecane.
 
                - 7. A polyolefin composition containing a stabilizing effective amount of the stabilizer composition of claim 1.
 
                - 8. A polyolefin composition as described in claim 7, wherein the polyolefin resin is polypropylene.
 
        
                        Priority Claims (2)
        
            
                
                    | Number | 
                    Date | 
                    Country | 
                    Kind | 
                
            
            
                    
                        | 59-39196 | 
                        Feb 1984 | 
                        JPX | 
                         | 
                    
                    
                        | 59-68330 | 
                        Apr 1984 | 
                        JPX | 
                         | 
                    
            
        
                
                
                
                
                            US Referenced Citations (6)
            
            Foreign Referenced Citations (2)
            
                
                    
                        | Number | 
                        
                        Date | 
                        Country | 
                    
                
                
                        
                            | 185330 | 
                            
                            Nov 1982 | 
                            JPX | 
                        
                        
                            | 20337 | 
                            
                            Feb 1984 | 
                            JPX |