Phenylethylidene-substituted phenyl polyphosphites

Information

  • Patent Grant
  • 4463112
  • Patent Number
    4,463,112
  • Date Filed
    Wednesday, February 13, 1980
    44 years ago
  • Date Issued
    Tuesday, July 31, 1984
    40 years ago
Abstract
Organic polyphosphites are disclosed having in the molecule at least two phosphite ester groups, at least one of which is linked through oxygen to a phenylethylidene-substituted phenyl group and to a residue of a polyhydroxy compound which is a pentaerythritol residue or a residue of a phenol or alcohol having two to three hydroxyl groups separated from one another by at least three carbon atoms.Polymer stabilizer compositions comprising an organic polyphosphite as disclosed and a known polymer stabilizer, as well as synthetic resin stabilized with such stabilizer compositions, are also disclosed.
Description

This invention relates to stabilized polymer composition comprising (.alpha.-methyl)styrenated phenyl polyphosphite compounds. In the formula (I) and (II), alkyl include methyl, ethyl, propyl, iso-propyl, butyl, sec-butyl, t-butyl, amyl, t-amyl, iso-amyl, hexyl, iso-hexyl, heptyl, octyl, iso-octyl, 2-ethylhexyl, t-octyl, decyl, iso-decyl, lauryl, tridecyl, C.sub.12-13 mixed alkyl, stearyl, cyclopentyl, cyclohexyl, cyclooctyl, cyclododecyl and 4-methylcyclohexyl; arylalkyl include benzyl, 1-phenylethyl, 2-phenylethyl, 1-phenyl-1-methyl-ethyl, 2-phenylpropyl and 3-phenylpropyl; alkyl containing ether linkage include furfuryl, tetrahydrofurfuryl, 5-methylfurfuryl, .alpha.-methylfurfuryl, residual group of methyl-, ethyl-, isopropyl-, butyl-, iso-butyl-, hexyl-, cyclohexyl- or phenyl-Cellosolve, residual group of methyl-, ethyl-, iso-propyl-, butyl- or iso-butyl-Carbitol, residual group of triethyleneglycol-monomethylether, -monoethylether or -monobutylether, residual group of glycerin-1,2-dimethylether, -1,3-dimethylether, -1,3-diethylether or -1-ethyl-2-propylether, nonylphenoxypolyethoxyethyl and lauroxypolyethoxyethyl; aryl include phenyl, phenylphenyl and naphthyl; alkylaryl include tolyl, xylyl, ethylphenyl, butylphenyl, t-butylphenyl, octylphenyl, isooctylphenyl, t-octylphenyl, nonylphenyl, 2,4-di-t-butylphenyl, cyclohexylphenyl and cyclooctylphenyl; alkoxy include methoxy, ethoxy and propoxy; halogen include chlorine and bromine. Di or tri hydric phenol of A--OH).sub.2+m include hydroquinone, 2,5-di-t-butylhydroquinone, 2,3,6-trimethylhydroquinone, 2-methyl resorcin, 2,6-di-t-butylresorcin, 2,2'-methylene bis(4-methyl-6-t-butylphenol), 2,2'-methylene bis-4-ethyl-6-t-butyl, 2,2'-methylenebis [4-methyl-6-(.alpha.-methylcyclohexyl)phenol], 2,2'-n-butylidenebis(4,6-dimethylphenol), 1,1-bis(2'-hydroxy-3',5'-dimethylphenyl)-3,5,5-trimethylhexane, 2,2'-cyclohexylidenebis(4-ethyl-6-t-butylphenol), 2,2'-isopropylbenzylidenebis(4-ethyl-6-t-butylphenol), 2,2'-thiobis(4-t-butyl-6-methylphenol), 2,2'-thiobis(4-methyl-6-t-butylphenol), 2,2'-thiobis(4,6-di-t-butylphenol), 4,4'-methylenebis(2-methyl-6-t-butylphenol), bisphenol A, 4,4'-isopropylidenebis(2-phenylethylphenol), 4,4'-n-butylidenebis(3-methyl-6-t-butylphenol), 4,4'-cyclohexylidenebisphenol, 4,4'-cyclohexylidenebis(2-t-butylphenol), 4,4'-cyclohexylidenebis(2-cyclohexylphenol), 4,4'-benzylidenebis(2-t-butyl-5-methylphenol), 4,4'-oxobis(3-methyl-6-isopropylphenyl), 4,4'-thiobis(3-methyl-6-t-butylphenol), 4,4'-sulfobis(3-methyl-6-t-butylphenol), bis(2-methyl-4-hydroxy-5-t-butylbenzyl)sulfide, 1,1,3-tris(2'-methyl-4'-hydroxy-5'-t-butylphenyl)butane and 2,2-bis(3'-t-butyl-4'-hydroxyphenyl)-4-(3",5"-di-t-butyl-4"-hydroxyphenyl)butane. Di or tri hydric alcohol of A--OH).sub.2+m include ethyleneglycol, diethyleneglycol, triethyleneglycol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, neopentylglycol, thiodiethyleneglycol, 1,6-hexanediol, 1,10-decanediol, 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol, 1,4-benzenedimethanol, hydrogenatedbisphenol A, glycerin, trimethylolethane, trimethylolpropane and tris(2-hydroxyethyl)isocyanurate.
The typical examples of compounds of formula (I) and (II) are shown below.
No. 1 Tetra[2,4-di-(1-phenylethyl)phenyl].hydroquinone.diphosphite
No. 2 Bis[2,4-di-(1-phenylethyl)phenyl].didodecyl.hydroquinone.diphosphite
No. 3 Bis[2-(2-phenylisopropyl)-4-t-butylphenyl].bis(2,4-di-t-butylphenyl).2,5-di-t-butylhydroquinone diphosphite
No. 4 Bis[2-(1-phenylethyl)4-methoxyphenyl].di(tridecyl).2,5-di-t-butylhydroquinone.diphosphite
No. 5 Bis[2-(2-phenylisopropyl)-4-t-butylphenyl]bis(hydrogenated bisphenol A).bisphenol A.diphosphite
No. 6 Bis[2-(1-phenylethyl)-4,6-dimethylphenyl].dihydrogen.bisphenol A.diphosphite
No. 7 2,4,6-Tris(1-phenylethyl)phenyl.tri(isooctyl).bisphenol A.diphosphite
No. 8 Bis[2,4-di-(2-phenylisopropyl)phenyl].di(C.sub.12-15 mixed alkyl).bisphenol A.diphosphite
No. 9 Bis[2-(1-phenylethyl)-4-nonylphenyl].diphenyl.bisphenol A.diphosphite
No. 10 Tris[2-(2-phenylisopropyl)-4-methylphenyl].di(tridecyl).di(bisphenol A).triphosphite
No. 11 Bis[2-(2-phenylisopropyl)-4-octylphenyl].di(octadecyl).4,4'-butylidenebis(2-t-butyl-5-methylphenol).diphosphite
No. 12 Bis[2-(1-phenylethyl)-4-chlorophenyl].dibenzyl.4,4'-butylidenebis(2-t-butyl-5-methylphenol).diphosphite
No. 13 Tris[2-(1-phenylethyl)phenyl].(tridecyl).4,4'-butylidenebis(2-t-butyl-5-methylphenol).diphosphite
No. 14 Tetra[2,4-di-(1-phenylethyl)phenyl].4,4'-cyclohexylidenediphenol.diphosphite
No. 15 Bis[2-(1-phenylethyl)-4-phenylphenyl].di(isodecyl).4,4'-sulfobisphenol.diphosphite
No. 16 Tris[2-(2-phenylisopropyl)-4-t-butylphenyl].hydrogen.4,4'-thiobis(2-t-butyl-5-methylphenol).diphosphite
No. 17 Bis[2-(2-phenylisopropyl)-4-methylphenyl].tri(4,4'-methylenebisphenol).diphosphite
No. 18 Bis[2,4-di-(1-phenylethyl)phenyl].di(ethoxyethyl).4,4'-thiobisphenol.diphosphite
No. 19 Tetra[2,4-di-(2-phenylisopropyl)phenyl].1,1,3-tris(2-methyl-4-hydroxy-5-t-butylphenyl)butane.diphosphite
No. 20 Hexa[2,4-di-(1-phenylethyl)-6-methylphenyl].1,1,3-tris(2-methyl-4-hydroxy-5-t-butylphenyl)butane triphosphite
No. 21 Tetra[2,4-di-(1-phenylethyl)-5-methylphenyl].neopentylglycol.diphosphite
No. 22 Bis[2-(2-phenylisopropyl)phenyl].diphenyl.neopentylglycol.diphosphite
No. 23 Tetra[2-(1-phenylethyl)-4-cyclohexylphenyl].diethyleneglycol.diphosphite
No. 24 Tetra[2-(2-phenylisopropyl)-4-t-butylphenyl].tetrapropyleneglycol.diphosphite
No. 25 Tetra[2,4-di-(1-phenylethyl)phenyl].pentapropyleneglycol.diphosphite
No. 26 Bis[2-(2-phenylisopropyl)-4-methylphenyl].di(isooctyl).1,6-hexanediol.diphosphite
No. 27 Tetra[2-(2-phenylisopropyl)-4-t-butylphenyl].1,10-decanediol.diphosphite
No. 28 Bis[2,4-di-(1-phenylethyl)phenyl].1,10-decanediol.diphenyl.diphosphite
No. 29 Bis[2-(2-phenylisopropyl)-4-methylphenyl].bis(butoxyethoxyethyl).hydrogenated bisphenol A.diphosphite
No. 30 Tetra[2-(2-phenylisopropyl)-4-methylphenyl].diphenyl.tri(hydrogenatedbisphenol A).tetraphosphite
No. 31 Tetra[2,4-di-(1-phenylethyl)phenyl].hydrogenatedbisphenol A.diphosphite
No. 32 Bis[2-(2-phenylisopropyl)-4-t-butylphenyl].dihydrogen.hydrogenatedbisphenol A.diphosphite
No. 33 Tris[2-(1-phenylethyl)-4-methylphenyl].di(tridecyl).di(hydrogenatedbisphenol A).triphosphite
No. 34 Tetra[2,4-di-(2-phenylisoproypyl)phenyl].1,4-cyclohexanedimethanol.diphosphite
No. 35 Bis[2-(2-phenylsiopropyl)-4-methylphenyl].di(isodecyl).1,4-cyclohexanedimethanol.diphosphite
No. 36 Bis[2-(2-phenylisopropyl)-4-cyclohexylphenyl].dicyclohexyl.1,4-cyclohexanedimethanol.diphosphite
No. 37 Hexa[2-(1-phenylethyl)-4-methylphenyl].tris(2-hydroxyethyl)isocyanurate.triphosphite
No. 38 Tris[2-(1-phenylethyl)-4-octylphenyl].tri(tridecyl).tris(2-hydroxyethyl)isocyanurate.triphosphite
No. 39 Tetra[2,4-di-(1-phenylethyl)phenyl].tetra(isodecyl).phenyl.di[tris(2-hydroxyethyl)isocyanurate].pentaphosphite
No. 40 Bis[2,4-di-(1-phenylethyl)phenyl].pentaerythritol.diphosphite
No. 41 Bis[2-(2-phenylisopropyl)-4-octylphenyl].pentaerythritol.diphosphite
No. 42 2-(2-Phenylisopropyl)-4-t-butylphenyl.2,4-di-t-butylphenyl.pentaerythritol.diphosphite
No. 43 2-(2-Phenylisopropyl)-4-methylphenyl.octadecyl.pentaerythritol.diphosphite
No. 44 2-(1-phenylethyl)-4-methylphenyl.bisphenol A.pentaerythritol.diphosphite
No. 45 2,4-di-(1-phenylethyl)phenyl.hydrogen.pentaerythritol.diphosphite
Phosphite compounds of formula (I) or (II) were easily prepared by reacting di or tri hydric phenol or alcohol of A--OH).sub.2+m, (.alpha.-methyl)styrenated phenol of ##STR1## R.sub.4 OH, R.sub.5 OH and R.sub.6 OH with phosphorous trichloride, triphenylphosphite or trimethylphosphite or reacting pentaerythritol, (.alpha.-methyl)styrenated phenol and R.sub.4 OH with phosphorous trichloride, triphenylphosphite or trimethylphosphite and, if desired, hydrolysis the phosphite.





SYNTHETIC EXAMPLE 1 (SYNTHESIS OF NO. 10 COMPOUND)
Triphenylphosphite 46.5 g (0.15 mole), bisphenol A 22.8 g (0.1 mole), 2-(2-phenylisopropyl)-4-methylphenol 33.9 g (0.15 mole) tridecanol 20.0 g (0.1 mole), and K.sub.2 CO.sub.3 0.1 g were heated at 150.degree. C. for 3 hrs. under nitrogen stream and then phenol was distilled at 160.degree. C./3 mmHg. After cooling, colorless glassy solid product was obtained.
SYNTHESIS EXAMPLE 2 (SYNTHESIS OF NO. 29 COMPOUND)
Triphenylphosphite 31.0 g (0.1 mole), hydrogenated bisphenol A 12.0 g (0.05 mole) and K.sub.2 CO.sub.3 0.05 g were heated at 150.degree. C. for 3 hrs. under nitrogen stream, and then produced phenol was distilled. Then, 2-(2-phenylisopropyl)-4-methylphenol 22.6 g (0.1 mole), butoxyethoxyethanol 16.2 g (0.1 mole) and K.sub.2 CO.sub.3 0.7 g were added and heated at 150.degree. C. for 3 hrs. under nitrogen stream, then phenol was distilled and viscous liquid product was obtained.
SYNTHETIC EXAMPLE 3 (SYNTHESIS OF NO. 41 COMPOUND)
Triphenyl phosphite 31.0 g (0.1 mole), pentaerythritol 6.8 g (0.05 mole), 2-(2-phenylisopropyl)-4-octylphenol 32.4 g (0.1 mole) and K.sub.2 CO.sub.3 0.07 g were heated at 150.degree. C. for 3 hrs. under nitrogen stream, then produced phenol was distilled and colorless glassy solid product was obtained.
Known auxiliary stabilizers can be employed in polymer composition of this invention. Such stabilizers include metal salts of carboxylic acid or phenols, phenolic antioxidants, epoxy compounds, light stabilizers and thioether compounds.
EXAMPLE 1
A sheet of 1 mm thick was prepared by kneading polyvinylchloride resin (Geon 103EP) 100 parts, dioctylphthalate 42 parts, epoxidized soybean oil 2 parts, calcium stearate 1.0 part, zinc stearate 0.2 part and phosphite compound 0.5 part on a two roll mill. Then, heat stability test was carried out in a Geer oven at 190.degree. C., initial color of sheet was measured by Hunter colorimeter and expressed in terms of yellowness and clarity of sheet was determined.
TABLE - 1______________________________________ Heat Stability Yellow-No. Phosphite compound min ness Clarity______________________________________Control1-1 None 35 35 little inferior1-2 Octyl.diphenylphosphite 45 31 medium1-3 Tris[2,4-di-(2-phenyl- 40 33 " isopropyl)phenyl] phosphite1-4 Tetra(tridecyl).2,5-di- 50 28 " t-butylhydroquinone. diphosphiteExample1-1 No. 1 85 14 much superior1-2 No. 4 95 13 much superior1-3 No. 8 95 12 much superior1-4 No. 12 80 16 superior1-5 No. 17 85 14 "1-6 No. 20 90 15 much superior1-7 No. 24 80 13 much superior1-8 No. 28 85 12 superior1-9 No. 32 100 15 much superior1-10 No. 37 90 14 much superior1-11 No. 42 85 15 much superior______________________________________
EXAMPLE 2
In order to examine the effect of this invention in rigid PVC composition, test pieces were prepared by the same procedure as in Example 1 in accordance with the following formulation. Then, heat stability test at 190.degree. C. was carried out, initial color was measured and plate out value was determined according to Watchung-red method.
The results are shown in Table 2.
______________________________________(Formulation)______________________________________PVC (Geon 103EP8) 100 partsEpoxydized linseed oil 2.0Mg-stearate 0.2Ca-stearate 1.0Zn-stearate 0.4Phosphite compound 0.7______________________________________
TABLE - 2______________________________________ Heat Plate Stability Initial OutNo. Phosphite compound min Color Value______________________________________Control2-1 Tris(nonylphenyl) 45 24 80 phosphite2-2 Tetraphenyl.bisphenol A. 50 22 70 diphosphite2-3 2-(1-Phenylethyl)-4- 50 21 55 methylphenyl.di(isodecyl). phosphiteExample2-1 No. 2 80 14 202-2 No. 6 90 11 302-3 No. 10 90 12 152-4 No. 14 85 11 202-5 No. 18 80 13 252-6 No. 21 95 13 252-7 No. 26 90 12 302-8 No. 30 95 14 202-9 No. 35 90 11 202-10 No. 39 85 13 152-11 No. 44 80 15 25______________________________________
EXAMPLE 3
In order to examine the effect of this invention in PVC-ABS resin blend, a sheet was prepared in accordance with following formulation, and then heat stability test was carried out at 175.degree. C.
The results are shown in Table 3.
______________________________________(Formulation)______________________________________PVC (Geon 103EP8) 100 partsABS (Blendex 111) 10Epoxidized soybean oil 1.0Stearic acid 0.3Ba-nonylphenate 0.7Zn-toluate 0.4Phosphite compound 0.5______________________________________
TABLE - 3______________________________________ Heat StabiltiyNo. Phosphate compound min______________________________________Control3-1 None 453-2 Tris[2,4-di-(1-phenylethyl)phenyl] 55 phosphiteExample3-1 No. 4 1053-2 No. 9 953-3 No. 13 903-4 No. 16 1003-5 No. 19 953-6 No. 25 853-7 No. 30 903-8 No. 34 903-9 No. 38 953-10 No. 41 1003-11 No. 45 85______________________________________
EXAMPLE 4
A sheet was prepared in accordance with following formulation, then heat stability test was carried out 190.degree. C., initial color was measured and weatherability test was carried out in a Weather-O-Meter.
The results are shown in Table 4.
______________________________________(Formulation)______________________________________PVC (Vinica 37H) 100 partsDOP 45Tricresylphosphate 5Bisphenol A.diglycidylether 3Diphenyl.hydrogenphosphite 0.3Zn-stearate 0.8Ba-stearate 0.4Ba-nonylphenate 0.5Sorbitan monopalmitate 1.0Phosphite compound 0.5______________________________________
TABLE - 4______________________________________ Heat Stab- Weather Phosphite ility Initial abilityNo. compound min Color hrs______________________________________Control4-1 None 50 28 5004-2 Bis[2-(1-phenylethyl)- 65 25 800 4-methylphenyl] .isodecyl- phosphite4-3 Tetradodecyl.hydro- 60 25 700 quinone.diphosphiteExample4-1 No. 2 100 13 12004-2 No. 3 100 12 15004-3 No. 7 95 12 13004-4 No. 11 90 15 13004-5 No. 15 90 13 12004-6 No. 22 100 14 14004-7 No. 27 95 13 13004-8 No. 31 105 12 15004-9 No. 36 95 15 14004-10 No. 40 90 14 1300______________________________________
EXAMPLE 5
In order to examine the effect of combination of epoxy compound with phosphite compound of this invention, a sheet was prepared in accordance with following formulation. Then same tests as in Example 1 were carried out.
The results are shown in Table 5.
______________________________________(Formulation)______________________________________PVC (Geon 103EP) 100 partsDOP 50Stearic acid 0.3Zn-octoate 0.3Ba-neodecanoate 0.7Phosphite compound No. 8 0.4Epoxy compound 1.0______________________________________
TABLE - 5______________________________________ Heat Stab- ility InitialNo. Epoxy compound min Color Clarity______________________________________Control5-1 None (without phosphite) 45 28 inferior5-2 Epoxidized soybean oil 1.4 55 23 little (without phosphite) inferiorExample5-1 None 90 14 superior5-2 Epoxidized soybean oil 120 10 much superior5-3 Epoxidized linseed oil 125 10 much superior5-4 Epoxidized polybutadiene 105 13 much superior5-5 Tris(epoxypropyl)iso- 110 13 much cyanurate superior5-6 Bisphenol A.diglycidylether 120 12 much superior5-7 Vinylcyclohexenediepoxide 105 12 much superior5-8 3-(2-Xenoxy)-1,2-epoxy- 110 13 much propane superior5-9 Octylepoxystearate 120 11 much superior5-10 3,4-Epoxycyclohexyl- 110 12 much methyl-3,4- superior epoxycyclohexane- carboxylate______________________________________
EXAMPLE 6
Pellets were prepared by extruding following formulation at 230.degree. C. The pellets were then injection molded at 230.degree. C. to prepare test pieces of 2 mm thick. And another test pieces were prepared from the pellets after retained for 10 minutes and 20 minutes in injection machine. Then color of test pieces was measured by a Hunter colorimeter and shown as yellowness. The results are shown in Table 6.
______________________________________(Formulation)______________________________________Styrene-acrylonitrile 100 partscopolymer2,2'-Methylenebis(4- 0.05methyl-6-t-butylphenol)Phosphite compound 0.05______________________________________
TABLE - 6______________________________________ Orig- Yellowness afterNo. Phosphite compound inal after 10 min 20 min______________________________________Control6-1 Tris[2,4-di-(1-phenyl- 13 16 23 ethyl)phenyl]phosphite6-2 Tris[2-(2-phenyliso- 12 17 26 propyl)-4-methylphenyl] phosphiteExample6-1 No. 1 11 13 176-2 No. 5 10 13 166-3 No. 11 8 10 146-4 No. 16 10 12 156-5 No. 19 8 11 156-6 No. 23 11 13 166-7 No. 29 9 12 166-8 No. 33 10 12 156-9 No. 39 10 14 176-10 No. 43 9 11 15______________________________________
EXAMPLE 7
Pellets were prepared by extruding following formulation and the pellets were injection molded at 230.degree. C. to prepare test pieces. The color of test pieces after heating at 135.degree. C. for 30 hrs. in a Geer oven was measured and shown as whiteness. Izod impact strength of test pieces at 20.degree. C. was determined and izod impact strength of test pieces after immersion in water of 100.degree. C. for 72 hrs. was also determined.
The results are shown in Table 7.
______________________________________(Formulation)______________________________________ABS resin (Styrac 200) 100 partsTiO.sub.2 2.0Ca-stearate 1.04,4'-Butylidenebis(2-t- 0.1butyl-5-methylphenol)Phosphite compound 0.3______________________________________
TABLE - 7______________________________________ Izod impact strength (kg .multidot. cm/cm) White- orig- after afterNo. Phosphtie compound ness inal heating immersed______________________________________Control7-1 None 13.4 13.5 10.2 13.07-2 Tris[2,4-di-(1-phenyl- 16.5 18.4 14.3 15.6 ethyl)phenyl]phosphite7-3 Tetraphenyl.4,4'-thio- 15.0 18.5 14.1 14.3 bisphenol.diphosphiteExample7-1 No. 3 33.6 18.7 16.2 18.17-2 No. 7 35.4 18.8 16.5 18.37-3 No. 13 36.0 19.1 16.8 18.67-4 No. 15 33.8 18.5 16.3 17.77-5 No. 18 34.6 18.8 16.6 18.07-6 No. 20 35.5 19.2 16.7 18.47-7 No. 22 34.4 18.5 16.0 17.97-8 No. 28 35.2 18.9 16.5 18.07-9 No. 33 35.7 18.6 16.2 17.97-10 No. 37 32.4 19.0 17.0 18.37-11 No. 42 35.3 18.9 16.7 18.1______________________________________
EXAMPLE 8
Following formulation were blended in a mixer and then extruded to prepare compound. Then, a sheet of 95.times.40.times.1 mm was injection molded. The heat stability test at 160.degree. C. was carried out in a Geer oven and color of sheet was measured and shown as yellowness.
The results are shown in Table 8.
______________________________________(Formulation)______________________________________Polypropylene (Profax 6501) 100 partsCa-stearate 0.2Dilaurylthiodipropionate 0.2Pentaerythritoltetrakis 0.1(3,5-di-t-butyl-4-hydroxy-phenyl propionate)Phosphite compound 0.1______________________________________
TABLE - 8______________________________________ Heat StabilityNo. Phosphite compound hrs Yellowness______________________________________Control8-1 None 355 12.18-2 Tris[2,4-di-(2-phenyl- 405 10.5 isopropyl)phenyl]phosphiteExample8-1 No. 5 820 7.48-2 No. 12 855 7.38-3 No. 14 790 8.08-4 No. 19 835 7.78-5 No. 24 775 7.88-6 No. 27 815 7.48-7 No. 31 805 7.68-8 No. 35 830 7.58-9 No. 38 845 7.58-10 No. 41 820 7.88-11 No. 44 835 7.3______________________________________
EXAMPLE 9
Polyethylene resin (Hizex 5100E) 100 parts, distearylthiodipropionate 0.3 part, stearyl-3,5-di-t-butyl-4-hydroxyphenylpropionate 0.1 part and phosphite compound 0.1 part were mixed for 5 minutes at 150.degree. C. on a roll mill, followed by compression molding at 150.degree. C. and 180 kg/cm.sup.2 for 5 minutes, to obtain a sheet of 1.0 mm in thickness. Test pieces of 10.times.20 mm were cut off from the sheet and heat stability test was carried out at 150.degree. C. in a Geer oven on alminum foil.
The results are shown in Table 9.
TABLE - 9______________________________________ Heat StabilityNo. Phosphite compound hrs______________________________________Control9-1 None 2809-2 Tris(nonylphenyl)phosphite 3309-3 Tetraoctyl.2,5-di-t-butyl- 425 hydroquinon.diphosphiteExample9-1 No. 3 5859-2 No. 9 5509-3 No. 13 6009-4 No. 20 5909-5 No. 26 5459-6 No. 29 5659-7 No. 34 5609-8 No. 40 5909-9 No. 43 580______________________________________
EXAMPLE 10
Poly(2,6-dimethyl-1,4-phenyleneoxide) of internal viscosity 0.56 dl/g (in chloroform at 25.degree. C.) 50 parts, polystyrene 47.5 parts, polycarbonate 2.5 parts and phosphite compound 0.5 part were mixed by mixer and extruded to prepare pellets, followed by injection molding to obtain test pieces. The test pieces was heated at 125.degree. C. for 100 hours in a Geer oven and elongation retained and izod impact strength retained were determined.
The results are shown in Table 10.
TABLE - 10______________________________________ Retention (%) Izod impactNo. Phosphite compound Elongation strength______________________________________Control10-1 Tridecylphosphite 32 4010-2 Tetra(tridecyl). 35 43 bisphenol A.diphosphiteExample10-1 No. 6 63 7210-2 No. 10 65 7310-3 No. 12 60 6810-4 No. 25 61 6610-5 No. 36 63 6910-6 No. 38 62 7010-7 No. 41 66 73______________________________________
EXAMPLE 11
Polycarbonate 100 parts and phosphite 0.2 part were compression molded at 260.degree. C. to prepare a sheet of 1 mm in thickness. The color of sheet after heated at 230.degree. C. for 30 minutes in a Geer oven was determined.
The results are shown in Table 11.
TABLE - 11______________________________________No. Phosphite compound Color of sheet______________________________________Control11-1 None Dark brown11-2 Distearyl.pentaerythritol. Light brown diphosphiteExample11-1 No. 5 Colorless11-2 No. 11 "11-3 No. 17 Pale yellow11-4 No. 21 Colorless11-5 No. 23 Pale yellow11-6 No. 32 Colorless11-7 No. 40 "11-8 No. 45 "______________________________________
Claims
  • 1. A synthetic resin composition having enhanced resistance to deterioration on exposure to heat and light comprising a synthetic resin selected from the group consisting of ethylene-vinyl acetate copolymers, alkanediolterephthalate linear polyesters, polyvinyl chloride, and ABS polymer, and a polyphosphite ester represented by formula (I) or formula (II) ##STR2## in which each of R.sub.1 and R.sub.2 is selected from the group consisting of hydrogen, alkyl and alkoxy having from one to ten carbon atoms, aryl having from six to fourteen carbon atoms, alkaryl and aralkyl having from seven to twenty-four carbon atoms, and halogen; R.sub.3 is hydrogen or methyl; and each of R.sub.4, R.sub.5 and R.sub.6 is selected from the group consisting of hydrogen, alkyl and cycloalkyl having from six to twenty carbon atoms, aryl having six to fourteen carbon atoms, alkaryl and aralkyl having from seven to twenty-four carbon atoms, ether-linked groups having from three to seventy-five carbon atoms and from one to thirty ether oxygen atoms, and --A--(OH).sub.m+1 in which m is 0 or 1; n is a number from 1 to 10; A is a residue of a phenol or alcohol having from two to three hydroxy groups, and X is hydrogen or --P(--OR.sub.5)OR.sub.6, and a synthetic resin stabilizer selected from the group consisting of phenolic antioxidants, thioether sulfur antioxidants, organic phosphites having one phosphite group, epoxidized oils, and monocarboxylic acid salts of Group II metals.
  • 2. A synthetic resin composition according to claim 1 in which the synthetic resin is polybutylene terephthalate.
  • 3. A synthetic resin composition according to claim 1 in which the synthetic resin is polyvinyl chloride.
  • 4. A synthetic resin composition according to claim 1 in which the synthetic resin is ABS polymer.
  • 5. A synthetic resin composition according to claim 1 in which the synthetic resin stabilizer is 2,6-di-t-butyl-p-cresol.
  • 6. A synthetic resin composition according to claim 1 in which the synthetic resin stabilizer is dilauryl thiodipropionate.
  • 7. A synthetic resin composition according to claim 1 in which the synthetic resin stabilizer is distearyl thiodipropionate.
  • 8. A synthetic resin composition according to claim 1 in which the synthetic resin stabilizer is epoxidized soybean oil.
  • 9. A synthetic resin composition according to claim 1 in which the polyphosphite ester has from two to ten phosphite groups in a linear chain.
  • 10. A synthetic resin composition according to claim 1 in which the polyphosphite ester is a cross-linked polymer.
  • 11. A synthetic resin composition according to claim 1 in which R.sub.3 is a methyl group.
  • 12. A synthetic resin composition according to claim 1 in which R.sub.4 and R.sub.5 are each hydrogen.
  • 13. A synthetic resin composition according to claim 1 in which R.sub.4 and R.sub.5 are each phenylethylidene groups represented by Formula III ##STR3##
  • 14. A synthetic resin composition according to claim 1 in which R.sub.4 and R.sub.5 are each an alkyl group having from six to twenty carbon atoms.
  • 15. A synthetic resin composition according to claim 1 in which A is a 1,4-phenylene group.
  • 16. A synthetic resin composition according to claim 1 in which A is an alkylene group having from four to twelve carbon atoms.
  • 17. A synthetic resin composition according to claim 1 in which A is a residue of a polycyclic dihydric or trihydric phenol having two non-condensed benzenoid rings connected by a linking group which is a single bond, sulfur or oxygen, hydrocarbon having from one to twenty carbon atoms, arylalkylidene, or a hydroxyaryl-substituted hydrocarbon group.
  • 18. A synthetic resin composition according to claim 1 in which the polyphosphite ester has the formula ##STR4##
  • 19. A synthetic resin composition according to claim 1 in which the polyphosphite ester has the formula ##STR5##
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3127369 Warren Mar 1964
3192243 Gagliani Jun 1965
3231531 Buckley et al. Jan 1966
3245926 Parker Apr 1966
3245979 Nelson et al. Apr 1966
3356770 Larrison Dec 1967
3454523 Tholstrup Jul 1969
3484506 Baranauckas et al. Dec 1969
3856728 Abramoff Dec 1974
3940367 Pelousek et al. Feb 1976
4233208 Spivack Nov 1980
4261880 Fujii et al. Apr 1981