Patent Application
20110215710
The present invention relates to organic light emitting devices (OLEDs). More specifically, the present invention relates to phosphorescent materials comprising a 2-phenylpyridine ligand further substituted with a heterocyclic group. These materials may provide devices having improved efficiency and lifetime.
Opto-electronic devices that make use of organic materials are becoming increasingly desirable for a number of reasons. Many of the materials used to make such devices are relatively inexpensive, so organic opto-electronic devices have the potential for cost advantages over inorganic devices. In addition, the inherent properties of organic materials, such as their flexibility, may make them well suited for particular applications such as fabrication on a flexible substrate. Examples of organic opto-electronic devices include organic light emitting devices (OLEDs), organic phototransistors, organic photovoltaic cells, and organic photodetectors. For OLEDs, the organic materials may have performance advantages over conventional materials. For example, the wavelength at which an organic emissive layer emits light may generally be readily tuned with appropriate dopants.
OLEDs make use of thin organic films that emit light when voltage is applied across the device. OLEDs are becoming an increasingly interesting technology for use in applications such as flat panel displays, illumination, and backlighting. Several OLED materials and configurations are described in U.S. Pat. Nos. 5,844,363, 6,303,238, and 5,707,745, which are incorporated herein by reference in their entirety.
One application for phosphorescent emissive molecules is a full color display. Industry standards for such a display call for pixels adapted to emit particular colors, referred to as “saturated” colors. In particular, these standards call for saturated red, green, and blue pixels. Color may be measured using CIE coordinates, which are well known to the art.
One example of a green emissive molecule is tris(2-phenylpyridine) iridium, denoted Ir(ppy)3, which has the structure:
In this, and later figures herein, we depict the dative bond from nitrogen to metal (here, Ir) as a straight line.
As used herein, the term “organic” includes polymeric materials as well as small molecule organic materials that may be used to fabricate organic opto-electronic devices. “Small molecule” refers to any organic material that is not a polymer, and “small molecules” may actually be quite large. Small molecules may include repeat units in some circumstances. For example, using a long chain alkyl group as a substituent does not remove a molecule from the “small molecule” class. Small molecules may also be incorporated into polymers, for example as a pendent group on a polymer backbone or as a part of the backbone. Small molecules may also serve as the core moiety of a dendrimer, which consists of a series of chemical shells built on the core moiety. The core moiety of a dendrimer may be a fluorescent or phosphorescent small molecule emitter. A dendrimer may be a “small molecule,” and it is believed that all dendrimers currently used in the field of OLEDs are small molecules.
As used herein, “top” means furthest away from the substrate, while “bottom” means closest to the substrate. Where a first layer is described as “disposed over” a second layer, the first layer is disposed further away from substrate. There may be other layers between the first and second layer, unless it is specified that the first layer is “in contact with” the second layer. For example, a cathode may be described as “disposed over” an anode, even though there are various organic layers in between.
As used herein, “solution processible” means capable of being dissolved, dispersed, or transported in and/or deposited from a liquid medium, either in solution or suspension form.
A ligand may be referred to as “photoactive” when it is believed that the ligand directly contributes to the photoactive properties of an emissive material. A ligand may be referred to as “ancillary” when it is believed that the ligand does not contribute to the photoactive properties of an emissive material, although an ancillary ligand may alter the properties of a photoactive ligand.
As used herein, and as would be generally understood by one skilled in the art, a first “Highest Occupied Molecular Orbital” (HOMO) or “Lowest Unoccupied Molecular Orbital” (LUMO) energy level is “greater than” or “higher than” a second HOMO or LUMO energy level if the first energy level is closer to the vacuum energy level. Since ionization potentials (IP) are measured as a negative energy relative to a vacuum level, a higher HOMO energy level corresponds to an IP having a smaller absolute value (an IP that is less negative). Similarly, a higher LUMO energy level corresponds to an electron affinity (EA) having a smaller absolute value (an EA that is less negative). On a conventional energy level diagram, with the vacuum level at the top, the LUMO energy level of a material is higher than the HOMO energy level of the same material. A “higher” HOMO or LUMO energy level appears closer to the top of such a diagram than a “lower” HOMO or LUMO energy level.
As used herein, and as would be generally understood by one skilled in the art, a first work function is “greater than” or “higher than” a second work function if the first work function has a higher absolute value. Because work functions are generally measured as negative numbers relative to vacuum level, this means that a “higher” work function is more negative. On a conventional energy level diagram, with the vacuum level at the top, a “higher” work function is illustrated as further away from the vacuum level in the downward direction. Thus, the definitions of HOMO and LUMO energy levels follow a different convention than work functions.
More details on OLEDs, and the definitions described above, can be found in U.S. Pat. No. 7,279,704, which is incorporated herein by reference in its entirety.
Compounds having the formula M(L)x(L1)y(L2)z are provided.
L is
L1 is
L2 is
L1 and L2 can be the same or different. M is a metal having an atomic number greater than 40. Preferably, the metal M is Ir. x is 1, 2 or 3. y is 0, 1 or 2. z is 0, 1 or 2. x+y+z is the oxidation state of the metal M. A is a 6-membered heterocyclic ring. B, C, D, E and F are each independently a 5 or 6-membered carbocyclic or heterocyclic ring. Preferably, B is phenyl. R is a 5 or 6-membered heterocyclic ring. R is attached to A at a position para to the metal M. RA, RB, RC, RD, RE and RF may represent mono, di, tri, tetra, or penta substitutions. Each of RA, RB, RC, RD, RE and RF is independently selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, arylkyl, aryl, and heteroaryl. The ligand L is coordinated bidentately to the metal M. R is a 5 or 6-membered heterocyclic ring that contains at least one nitrogen atom.
In one aspect, the ligand L has the formula:
G is a 5 or 6-membered heterocyclic ring. Preferably, G is a 5 or 6-membered heterocyclic ring that contains at least one nitrogen atom. X1, X2, and X3 are independently selected from carbon, oxygen, sulfur and nitrogen. Preferably, X1, X2, and X3 are independently carbon or nitrogen. RG may represent mono, di, tri, tetra, or penta substitutions. RG is independently selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, arylkyl, aryl, and heteroaryl.
In one aspect, at least one of X1, X2, and X3 is nitrogen. In another aspect, each of X1, X2, and X3 is carbon.
In another aspect, L, L1 and L2 are connected to form a tetradentate ligand and a bidentate ligand or a hexadentate ligand. For example, L and L1 may be connected to form a tetradentate ligand and L2 is a bidentate ligand. Similarly, L and L2 or L1 and L2 may be connected to form a tetradentate ligand while L1 or L is a bidentate ligand. Additionally, L, L1 and L2 may all be connected to form a hexadentate ligand.
In one aspect, the compound is homoleptic. In another aspect, the compound has the formula:
In one aspect, the compound is heteroleptic. In another aspect, the compound has the formula:
n+y+z is the oxidation state of the metal M. n is at least 1. y is 0, 1 or 2. x is 0, 1, or 2.
In one aspect, the ligand L is selected from the group consisting of:
Specific examples of compounds comprising a phenyl pyridine ligand further substituted with a heterocyclic ring are also provided. In particular, the compound is selected from the group consisting of:
A first device is also provided. The first device comprises an organic light emitting device, further comprising an anode, a cathode, and an organic layer, disposed between the anode and the cathode. The organic layer comprising a first compound having the formula M(L)x(L1)y(L2)z.
L is
L1 is
L2 is
L1 and L2 can be the same or different. M is a metal having an atomic number greater than 40. Preferably, the metal M is Ir. x is 1, 2 or 3. y is 0, 1 or 2. z is 0, 1 or 2. x+y+z is the oxidation state of the metal M. A is a 6-membered heterocyclic ring. B, C, D, E and F are each independently a 5 or 6-membered carbocyclic or heterocyclic ring. Preferably, B is phenyl. R is a 5 or 6-membered heterocyclic ring. Preferably, R is a 5 or 6-membered heterocyclic ring that contains at least one nitrogen atom. R is attached to A at a position para to the metal M. RA, RB, RC, RD, RE and RF may represent mono, di, tri, tetra, or penta substitutions. Each of RA, RB, RC, RD, RE and RF is independently selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, arylkyl, aryl, and heteroaryl. The ligand L is coordinated bidentately to the metal M.
In one aspect, the ligand L has the formula:
G is a 5 or 6-membered heterocyclic ring. Preferably, G is a 5 or 6-membered heterocyclic ring that contains at least one nitrogen atom. X1, X2, and X3 are independently selected from carbon, oxygen, sulfur and nitrogen. Preferably, X1, X2, and X3 are independently carbon or nitrogen. RG may represent mono, di, tri, tetra, or penta substitutions. RG is independently selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, arylkyl, aryl, and heteroaryl.
In one aspect, at least one of X1, X2, and X3 is nitrogen. In another aspect, each of X1, X2, and X3 is carbon.
In another aspect, L, L1 and L2 are connected to form a tetradentate ligand and a bidentate ligand or a hexadentate ligand.
In one aspect, the compound is homoleptic. In another aspect, the compound has the formula:
In one aspect, the compound is heteroleptic. In another aspect, the compound has the formula:
n+y+z is the oxidation state of the metal M. n is at least 1. y is 0, 1 or 2. x is 0, 1, or 2.
In one aspect, the ligand L is selected from the group consisting of:
Specific examples of devices containing compounds comprising a phenyl pyridine ligand further substituted with a heterocyclic ring. In particular, the compound is selected from the group consisting of Compound 1-Compound 32.
In one aspect, the organic layer is an emissive layer and the first compound is an emissive compound.
In another aspect, the organic layer further comprises a second emissive compound. Preferably, the second emissive compound is
In another aspect, the organic layer further comprises a host having the formula:
R′1, R′2, R′3, R′4, R′5, R′6, R′7, and R′8 are independently selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, arylkyl, aryl, and heteroaryl. Preferably, the host is:
In one aspect, the first device is a consumer product. In another aspect, the first device is an organic light emitting device.
Generally, an OLED comprises at least one organic layer disposed between and electrically connected to an anode and a cathode. When a current is applied, the anode injects holes and the cathode injects electrons into the organic layer(s). The injected holes and electrons each migrate toward the oppositely charged electrode. When an electron and hole localize on the same molecule, an “exciton,” which is a localized electron-hole pair having an excited energy state, is formed. Light is emitted when the exciton relaxes via a photoemissive mechanism. In some cases, the exciton may be localized on an excimer or an exciplex. Non-radiative mechanisms, such as thermal relaxation, may also occur, but are generally considered undesirable.
The initial OLEDs used emissive molecules that emitted light from their singlet states (“fluorescence”) as disclosed, for example, in U.S. Pat. No. 4,769,292, which is incorporated by reference in its entirety. Fluorescent emission generally occurs in a time frame of less than 10 nanoseconds.
More recently, OLEDs having emissive materials that emit light from triplet states (“phosphorescence”) have been demonstrated. Baldo et al., “Highly Efficient Phosphorescent Emission from Organic Electroluminescent Devices,” Nature, vol. 395, 151-154, 1998; (“Baldo-I”) and Baldo et al., “Very high-efficiency green organic light-emitting devices based on electrophosphorescence,” Appl. Phys. Lett., vol. 75, No. 3, 4-6 (1999) (“Baldo-II”), which are incorporated by reference in their entireties. Phosphorescence is described in more detail in U.S. Pat. No. 7,279,704 at cols. 5-6, which are incorporated by reference.
More examples for each of these layers are available. For example, a flexible and transparent substrate-anode combination is disclosed in U.S. Pat. No. 5,844,363, which is incorporated by reference in its entirety. An example of a p-doped hole transport layer is m-MTDATA doped with F.sub.4-TCNQ at a molar ratio of 50:1, as disclosed in U.S. Patent Application Publication No. 2003/0230980, which is incorporated by reference in its entirety. Examples of emissive and host materials are disclosed in U.S. Pat. No. 6,303,238 to Thompson et al., which is incorporated by reference in its entirety. An example of an n-doped electron transport layer is BPhen doped with Li at a molar ratio of 1:1, as disclosed in U.S. Patent Application Publication No. 2003/0230980, which is incorporated by reference in its entirety. U.S. Pat. Nos. 5,703,436 and 5,707,745, which are incorporated by reference in their entireties, disclose examples of cathodes including compound cathodes having a thin layer of metal such as Mg:Ag with an overlying transparent, electrically-conductive, sputter-deposited ITO layer. The theory and use of blocking layers is described in more detail in U.S. Pat. No. 6,097,147 and U.S. Patent Application Publication No. 2003/0230980, which are incorporated by reference in their entireties. Examples of injection layers are provided in U.S. Patent Application Publication No. 2004/0174116, which is incorporated by reference in its entirety. A description of protective layers may be found in U.S. Patent Application Publication No. 2004/0174116, which is incorporated by reference in its entirety.
The simple layered structure illustrated in
Structures and materials not specifically described may also be used, such as OLEDs comprised of polymeric materials (PLEDs) such as disclosed in U.S. Pat. No. 5,247,190 to Friend et al., which is incorporated by reference in its entirety. By way of further example, OLEDs having a single organic layer may be used. OLEDs may be stacked, for example as described in U.S. Pat. No. 5,707,745 to Forrest et al, which is incorporated by reference in its entirety. The OLED structure may deviate from the simple layered structure illustrated in
Unless otherwise specified, any of the layers of the various embodiments may be deposited by any suitable method. For the organic layers, preferred methods include thermal evaporation, ink-jet, such as described in U.S. Pat. Nos. 6,013,982 and 6,087,196, which are incorporated by reference in their entireties, organic vapor phase deposition (OVPD), such as described in U.S. Pat. No. 6,337,102 to Forrest et al., which is incorporated by reference in its entirety, and deposition by organic vapor jet printing (OVJP), such as described in U.S. patent application Ser. No. 10/233,470, which is incorporated by reference in its entirety. Other suitable deposition methods include spin coating and other solution based processes. Solution based processes are preferably carried out in nitrogen or an inert atmosphere. For the other layers, preferred methods include thermal evaporation. Preferred patterning methods include deposition through a mask, cold welding such as described in U.S. Pat. Nos. 6,294,398 and 6,468,819, which are incorporated by reference in their entireties, and patterning associated with some of the deposition methods such as ink-jet and organic vapor jet deposition (OVJD). Other methods may also be used. The materials to be deposited may be modified to make them compatible with a particular deposition method. For example, substituents such as alkyl and aryl groups, branched or unbranched, and preferably containing at least 3 carbons, may be used in small molecules to enhance their ability to undergo solution processing. Substituents having 20 carbons or more may be used, and 3-20 carbons is a preferred range. Materials with asymmetric structures may have better solution processibility than those having symmetric structures, because asymmetric materials may have a lower tendency to recrystallize. Dendrimer substituents may be used to enhance the ability of small molecules to undergo solution processing.
Devices fabricated in accordance with embodiments of the invention may be incorporated into a wide variety of consumer products, including flat panel displays, computer monitors, televisions, billboards, lights for interior or exterior illumination and/or signaling, heads up displays, fully transparent displays, flexible displays, laser printers, telephones, cell phones, personal digital assistants (PDAs), laptop computers, digital cameras, camcorders, viewfinders, micro-displays, vehicles, a large area wall, theater or stadium screen, or a sign. Various control mechanisms may be used to control devices fabricated in accordance with the present invention, including passive matrix and active matrix. Many of the devices are intended for use in a temperature range comfortable to humans, such as 18 degrees C. to 30 degrees C., and more preferably at room temperature (20-25 degrees C.).
The materials and structures described herein may have applications in devices other than OLEDs. For example, other optoelectronic devices such as organic solar cells and organic photodetectors may employ the materials and structures. More generally, organic devices, such as organic transistors, may employ the materials and structures.
The terms halo, halogen, alkyl, cycloalkyl, alkenyl, alkynyl, arylkyl, heterocyclic group, aryl, aromatic group, and heteroaryl are known to the art, and are defined in U.S. Pat. No. 7,279,704 at cols. 31-32, which are incorporated herein by reference.
Novel compounds containing a phenylpyridine ligand further substituted with a heterocyclic ring are provided. In particular, the heterocyclic ring is attached to the pyridine ring of the 2-phenylpyridine ligand at the position para to the metal, i.e., the 4 position, to which the ligand is coordinated (illustrated in
Phenylpyridine and alkyl substituted 2-phenylpyridine ligands have been reported in the literature. In particular, these ligands can bind strongly with iridium(III) to provide good chemical stability. Additionally, the tris complexes of iridium and 2-phenylpyridine ligands may evaporate under high vacuum at low temperatures (i.e., <250° C.). However, the use of these compounds in phosphorescent OLEDs is limited. The operational stability of OLEDs comprising these complexes as the emissive material is poor. Aryl and heterocyclic substitution on 2-phenylpyridine can improve device stability. As reported herein, homoleptic and heteroleptic compounds comprising of at least one ligand with a heterocyclic substituent provide improved devices. In particular, the compounds provided herein may provide high efficiency, high luminous efficiency:quantum efficiency ratio (LE:EQE) and high stability.
Phenyl groups substituted on the pyridine ring of the 2-phenylpyridine ligand may increase the conjugation of the ligand and, in some cases, result in a red shifted emission. This red-shifting effect may be desirable for emission with longer wavelengths (between 540 nm and 560 nm) in the yellow part of the spectrum. Heterocyclic groups substituted on the pyridine ring of the 2-phenylpyridine ligand may also increase the conjugation of the ligand resulting in even further red shifted emission of up to 590 nm. Without being bound by theory, it is believed that the heterocyclic group located at the 4 position of the pyridine ring of the 2-phenylpyridine ligand provides significant red shifting impact and broadens the emission spectra. That is, heterocyclic rings at the 4 position of the 2-phenylpyridine ligand may provide a broad organce spectrum, which may be especially desirable for white devices. In particular, a nitrogen containing heterocycle may be particularly beneficial for color tuning.
These materials can be very useful in certain applications, for example, the development of white OLEDs. Typical white OLEDs can be prepared by using a combination of emissive components with different wavelengths, which when optimized can produce white light. White OLEDs can typically be prepared by using a combination of 3 emissive components. In particular, a combination of blue, green and red emissive components can be used to generate white light. For manufacturing purposes, it is most desirable to incorporate a minimum number of materials into a device. Therefore, white OLEDs containing only two emissive components are highly desirable.
Generating a commercial device using two emissive components to generate white light is far more challenging than generating a commercial device using three components. Emitters with more specific colors are required. Without being bound by theory, it is believed that the compounds provided herein emit in an energy range suitable for use in two emitting component white devices. In addition, these compounds can also be used in a three emitting component white device.
Heterocyclic groups substituted at the 4 position on the pyridine ring of the 2-phenylpyridine not only provides the optimum desired color but in addition the ligand may also lower and stabilize the LUMO of the metal complex, thereby providing further device operational stability. The homoleptic and heteroleptic compounds provided herein comprise at least one 2-phenylpyridine ligand with a heterocyclic substituent attached to the pyridine para to the metal, i.e., the 4 position. These ligands result in a stabilized LUMO and red shifted emission of the metal complex. Therefore, the compounds provided herein may have emission energies red shifted from the target range of phenyl substituted or unsubstituted counterparts, i.e., 550 nm and 600 nm.
The compounds provided herein may provide devices having high efficiency, high stability and improved processiblity. These compounds are suitable for both monochrome displays and white devices for displays, medical backlight and lighting.
Compounds having the formula M(L)x(L1)y(L2)z are provided.
L is
L1 is
L2 is
L1 and L2 can be the same or different. M is a metal having an atomic number greater than 40. Preferably, the metal M is Ir. x is 1, 2 or 3. y is 0, 1 or 2. z is 0, 1 or 2. x+y+z is the oxidation state of the metal M. A is a 6-membered heterocyclic ring. B, C, D, E and F are each independently a 5 or 6-membered carbocyclic or heterocyclic ring. Preferably, B is phenyl. R is a 5 or 6-membered heterocyclic ring. R is attached to A at a position para to the metal M. RA, RB, RC, RD, RE and RF may represent mono, di, tri, tetra, or penta substitutions. Each of RA, RB, RC, RD, RE and RF is independently selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, arylkyl, aryl, and heteroaryl. The ligand L is coordinated bidentately to the metal M. R is a 5 or 6-membered heterocyclic ring that contains at least one nitrogen atom.
In one aspect, the ligand L has the formula:
G is a 5 or 6-membered heterocyclic ring. Preferably, G is a 5 or 6-membered heterocyclic ring that contains at least one nitrogen atom. Xi, X2, and X3 are independently selected from carbon, oxygen, sulfur and nitrogen. Preferably, X1, X2, and X3 are independently carbon or nitrogen. RG may represent mono, di, tri, tetra, or penta substitutions. RG is independently selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, arylkyl, aryl, and heteroaryl.
In one aspect, at least one of X1, X2, and X3 is nitrogen. In another aspect, each of X1, X2, and X3 is carbon.
In another aspect, L, L1 and L2 are connected to form a tetradentate ligand and a bidentate ligand or a hexadentate ligand. For example, L and L1 may be connected to form a tetradentate ligand and L2 is a bidentate ligand. Similarly, L and L2 or L1 and L2 may be connected to form a tetradentate ligand while L1 or L is a bidentate ligand. Additionally, L, L1 and L2 may all be connected to form a hexadentate ligand.
In one aspect, the compound is homoleptic. In another aspect, the compound has the formula:
In one aspect, the compound is heteroleptic. In another aspect, the compound has the formula:
n+y+z is the oxidation state of the metal M. n is at least 1. y is 0, 1 or 2. x is 0, 1, or 2.
In one aspect, the ligand L is selected from the group consisting of:
Specific examples of compounds comprising a phenyl pyridine ligand further substituted with a heterocyclic ring are also provided. In particular, the compound is selected from the group consisting of:
A first device is also provided. The first device comprises an organic light emitting device, further comprising an anode, a cathode, and an organic layer, disposed between the anode and the cathode. The organic layer comprising a first compound having the formula M(L)x(L1)y(L2)z.
L is
L1 is
L2 is
L1 and L2 can be the same or different. M is a metal having an atomic number greater than 40. Preferably, the metal M is Ir. x is 1, 2 or 3. y is 0, 1 or 2. z is 0, 1 or 2. x+y+z is the oxidation state of the metal M. A is a 6-membered heterocyclic ring. B, C, D, E and F are each independently a 5 or 6-membered carbocyclic or heterocyclic ring. Preferably, B is phenyl. R is a 5 or 6-membered heterocyclic ring. Preferably, R is a 5 or 6-membered heterocyclic ring that contains at least one nitrogen atom. R is attached to A at a position para to the metal M. RA, RB, RC, RD, RE and RF may represent mono, di, tri, tetra, or penta substitutions. Each of RA, RB, RC, RD, RE and RF is independently selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, arylkyl, aryl, and heteroaryl. The ligand L is coordinated bidentately to the metal M.
In one aspect, the ligand L has the formula:
G is a 5 or 6-membered heterocyclic ring. Preferably, G is a 5 or 6-membered heterocyclic ring that contains at least one nitrogen atom. X1, X2, and X3 are independently selected from carbon, oxygen, sulfur and nitrogen. Preferably, X1, X2, and X3 are independently carbon or nitrogen. RG may represent mono, di, tri, tetra, or penta substitutions. RG is independently selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, arylkyl, aryl, and heteroaryl.
In one aspect, at least one of X1, X2, and X3 is nitrogen. In another aspect, each of X1, X2, and X3 is carbon.
In another aspect, L, L1 and L2 are connected to form a tetradentate ligand and a bidentate ligand or a hexadentate ligand.
In one aspect, the compound is homoleptic. In another aspect, the compound has the formula:
In one aspect, the compound is heteroleptic. In another aspect, the compound has the formula:
n+y+z is the oxidation state of the metal M. n is at least 1. y is 0, 1 or 2. x is 0, 1, or 2.
In one aspect, the ligand L is selected from the group consisting of:
Specific examples of devices containing compounds comprising a phenyl pyridine ligand further substituted with a heterocyclic ring. In particular, the compound is selected from the group consisting of:
In one aspect, the organic layer is an emissive layer and the first compound is an emissive compound.
In another aspect, the organic layer further comprises a second emissive compound. Preferably, the second emissive compound is
In another aspect, the organic layer further comprises a host having the formula:
R′1, R′2, R′3, R′4, R′5, R′6, R′7, and R′8 are independently selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, arylkyl, aryl, and heteroaryl. Preferably, the host is:
In one aspect, the first device is a consumer product. In another aspect, the first device is an organic light emitting device.
In addition, there are several other embodiments. However, these additional embodiments are less preferred.
Compounds comprising a 2-phenylpyridine ligand further substituted with a heterocyclic ring are provided. The compounds comprise a ligand L having the formula:
A and B are each independently a 5 or 6-membered carbocyclic or heterocyclic ring. Preferably, B is phenyl. R is a 5 or 6-membered heterocyclic ring. Preferably, R is a 5 or 6-membered heterocyclic ring that contains at least one nitrogen atom. RA and RB may represent mono, di, tri, tetra, or penta substitutions. RA and RB is independently selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, arylkyl, aryl, and heteroaryl. The ligand L is coordinated to a metal M having an atomic number greater than 40. Preferably, the metal M is Ir.
In one aspect, the compounds have the formula M(L)x(L1)y(L2)z.
L is
L1 is
L2 is
L1 and L2 can be the same or different. x is 1, 2 or 3, y is 0, 1 or 2, z is 0, 1 or 2. x+y+z is the oxidation state of the metal M. A, B, C, D, E and F are each independently a 5 or 6-membered carbocyclic or heterocyclic ring. R is a 5 or 6-membered heterocyclic ring. RA, RB, RC, RD, RE and RF may represent mono, di, tri, tetra, or penta substitutions. Each of RA, RB, RC, RD, RE and RF is independently selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, arylkyl, aryl, and heteroaryl. The ligand L is coordinated bidentately to a metal M having an atomic number greater than 40.
In one aspect, the compound is homoleptic. In a particular aspect, the compound has the formula:
In another aspect, the compound has a formula selected from the group consisting of:
In one aspect, the compound is heteroleptic. In a particular aspect, the compound has the formula:
n+y+z is the oxidation state of the metal M. n is at least 1. y is 0, 1 or 2. x is 0, 1, or 2.
In another aspect, the compound has a formula selected from the group consisting of:
In one aspect, the ligand L is selected from the group consisting of:
Specific examples of compounds comprising a phenyl pyridine ligand further substituted with a heterocyclic ring are also provided. In particular, the compound is selected from the group consisting of:
A first device comprising an organic light emitting device is also provided. The device further comprises an anode, a cathode, and an organic layer, disposed between the anode and the cathode. The organic layer comprises a first compound having the formula:
A and B are each independently a 5 or 6-membered carbocyclic or heterocyclic ring. Preferably, B is phenyl. R is a 5 or 6-membered heterocyclic ring. Preferably, R is a 5 or 6 membered heterocyclic ring that contains at least one nitrogen atom. RA and RB may represent mono, di, tri, tetra, or penta substitutions. RA and RB is independently selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, arylkyl, aryl, and heteroaryl. The ligand L is coordinated to a metal M having an atomic number greater than 40. Preferably, the metal M is Ir.
In one aspect, the device comprises a compound having the formula M(L)x(L1)y(L2)z.
L is
L1 is
L2 is
L1 and L2 can be the same or different. x is 1, 2 or 3, y is 0, 1 or 2, z is 0, 1 or 2. x+y+z is the oxidation state of the metal M. A, B, C, D, E and F are each independently a 5 or 6-membered carbocyclic or heterocyclic ring. R is a 5 or 6-membered heterocyclic ring. RA, RB, RC, RD, RE and RF may represent mono, di, tri, tetra, or penta substitutions. Each of RA, RB, RD, RE and RF is independently selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, arylkyl, aryl, and heteroaryl. The ligand L is coordinated bidentately to a metal M having an atomic number greater than 40.
In one aspect, the compound is homoleptic. In a particular aspect, the compound has the formula:
In another aspect, the compound has a formula selected from the group consisting of:
In another aspect, the compound is heteroleptic. In a particular aspect, the compound has the formula:
n+y+z is the oxidation state of the metal M. n is at least 1. y is 0, 1 or 2. x is 0, 1, or 2.
In yet another aspect, the compound has a formula selected from the group consisting of:
In one aspect, the ligand L is selected from the group consisting of:
Specific examples of devices containing compounds comprising a phenyl pyridine ligand further substituted with a heterocyclic ring. In particular, the compound is selected from the group consisting of:
In one aspect, the organic layer is an emissive layer and the first compound having Formula I is an emissive compound.
In another aspect, the organic layer further comprises a second emissive compound. Preferably, the second emissive compound is
In yet another aspect, the organic layer further comprises a host having the formula:
R′1, R′2, R′3, R′4, R′5, R′6, R′7, and R′8 are independently selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, arylkyl, aryl, and heteroaryl.
Preferably, the host is:
In one aspect, the first device is a consumer product. In another aspect, the first device is an organic light emitting device.
Combination with Other Materials
The materials described herein as useful for a particular layer in an organic light emitting device may be used in combination with a wide variety of other materials present in the device. For example, emissive dopants disclosed herein may be used in conjunction with a wide variety of hosts, transport layers, blocking layers, injection layers, electrodes and other layers that may be present. The materials described or referred to below are non-limiting examples of materials that may be useful in combination with the compounds disclosed herein, and one of skill in the art can readily consult the literature to identify other materials that may be useful in combination.
In addition to and/or in combination with the materials disclosed herein, many hole injection materials, hole transporting materials, host materials, dopant materials, exiton/hole blocking layer materials, electron transporting and electron injecting materials may be used in an OLED. Non-limiting examples of the materials that may be used in an OLED in combination with materials disclosed herein are listed below. The list includes non-limiting classes of materials, non-limiting examples of compounds for each class, and references that disclose the materials.
A hole injecting/transporting material to be used in the present invention is not particularly limited, and any compound may be used as long as the compound is typically used as a hole injecting/transporting material. Examples of the material include, but not limit to: a phthalocyanine or porphryin derivative; an aromatic amine derivative; an indolocarbazole derivative; a polymer containing fluorohydrocarbon; a polymer with conductivity dopants; a conducting polymer, such as PEDOT/PSS; a self-assembly monomer derived from compounds such as phosphonic acid and sliane derivatives; a metal oxide derivative, such as MoOx; a p-type semiconducting organic compound, such as 1,4,5,8,9,12-Hexaazatriphenylenehexacarbonitrile; a metal complex, and a cross-linkable compounds.
Examples of aromatic amine derivatives used in HIL or HTL include, but not limit to the following general structures:
Each of Ar1 to Ar9 is selected from the group consisting aromatic hydrocarbon cyclic compounds such as benzene, biphenyl, triphenyl, triphenylene, naphthalene, anthracene, phenalene, phenanthrene, fluorene, pyrene, chrysene, perylene, azulene; group consisting aromatic heterocyclic compounds such as dibenzothiophene, dibenzofuran, dibenzoselenophene, furan, thiophene, benzofuran, benzothiophene, benzoselenophene, carbazole, indolocarbazole, pyridylindole, pyrrolodipyridine, pyrazole, imidazole, triazole, oxazole, thiazole, oxadiazole, oxatriazole, dioxazole, thiadiazole, pyridine, pyridazine, pyrimidine, pyrazine, triazine, oxazine, oxathiazine, oxadiazine, indole, benzimidazole, indazole, indoxazine, benzoxazole, benzisoxazole, benzothiazole, quinoline, isoquinoline, cinnoline, quinazoline, quinoxaline, naphthyridine, phthalazine, pteridine, xanthene, acridine, phenazine, phenothiazine, phenoxazine, benzofuropyridine, furodipyridine, benzothienopyridine, thienodipyridine, benzoselenophenopyridine, and selenophenodipyridine; and group consisting 2 to 10 cyclic structural units which are groups of the same type or different types selected from the aromatic hydrocarbon cyclic group and the aromatic heterocyclic group and are bonded to each other directly or via at least one of oxygen atom, nitrogen atom, sulfur atom, silicon atom, phosphorus atom, boron atom, chain structural unit and the aliphatic cyclic group. Wherein each Ar is further substituted by a substituent selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, arylalkyl, heteroalkyl, aryl and heteroaryl.
In one aspect, Ar1 to Ar9 is independently, selected from the group consisting of:
k is an integer from 1 to 20; X1 to X8 is CH or N; Ar1 has the same group defined above.
Examples of metal complexes used in HIL or HTL include, but not limit to the following general formula:
M is a metal, having an atomic weight greater than 40; (Y1-Y2) is a bidentate ligand, Y1 and Y2 are independently selected from C, N, O, P, and S; L is an ancillary ligand; m is an integer value from 1 to the maximum number of ligands that may be attached to the metal; and m+n is the maximum number of ligands that may be attached to the metal.
In one aspect, (Y1-Y2) is a 2-phenylpyridine derivative.
In another aspect, (Y1-Y2) is a carbene ligand.
In another aspect, M is selected from Ir, Pt, Os, and Zn.
In a further aspect, the metal complex has a smallest oxidation potential in solution vs. Fc+/Fc couple less than about 0.6 V.
The light emitting layer of the organic EL device of the present invention preferably contains at least a metal complex as light emitting material, and may contain a host material using the metal complex as a dopant material. Examples of the host material are not particularly limited, and any metal complexes or organic compounds may be used as long as the triplet energy of the host is larger than that of the dopant.
Examples of metal complexes used as host are preferred to have the following general formula:
M is a metal; (Y3-Y4) is a bidentate ligand, Y3 and Y4 are independently selected from C, N, O, P, and S; L is an ancillary ligand; m is an integer value from 1 to the maximum number of ligands that may be attached to the metal; and m+n is the maximum number of ligands that may be attached to the metal.
In one aspect, the metal complexes are:
(O—N) is a bidentate ligand, having metal coordinated to atoms O and N.
In another aspect, M is selected from Ir and Pt.
In a further aspect, (Y3—Y4) is a carbene ligand.
Examples of organic compounds used as host are selected from the group consisting aromatic hydrocarbon cyclic compounds such as benzene, biphenyl, triphenyl, triphenylene, naphthalene, anthracene, phenalene, phenanthrene, fluorene, pyrene, chrysene, perylene, azulene; group consisting aromatic heterocyclic compounds such as dibenzothiophene, dibenzofuran, dibenzoselenophene, furan, thiophene, benzofuran, benzothiophene, benzoselenophene, carbazole, indolocarbazole, pyridylindole, pyrrolodipyridine, pyrazole, imidazole, triazole, oxazole, thiazole, oxadiazole, oxatriazole, dioxazole, thiadiazole, pyridine, pyridazine, pyrimidine, pyrazine, triazine, oxazine, oxathiazine, oxadiazine, indole, benzimidazole, indazole, indoxazine, benzoxazole, benzisoxazole, benzothiazole, quinoline, isoquinoline, cinnoline, quinazoline, quinoxaline, naphthyridine, phthalazine, pteridine, xanthene, acridine, phenazine, phenothiazine, phenoxazine, benzofuropyridine, furodipyridine, benzothienopyridine, thienodipyridine, benzoselenophenopyridine, and selenophenodipyridine; and group consisting 2 to 10 cyclic structural units which are groups of the same type or different types selected from the aromatic hydrocarbon cyclic group and the aromatic heterocyclic group and are bonded to each other directly or via at least one of oxygen atom, nitrogen atom, sulfur atom, silicon atom, phosphorus atom, boron atom, chain structural unit and the aliphatic cyclic group. Wherein each group is further substituted by a substituent selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, arylalkyl, heteroalkyl, aryl and heteroaryl.
In one aspect, host compound contains at least one of the following groups in the molecule:
R1 to R7 is independently selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, arylalkyl, heteroalkyl, aryl and heteroaryl, when it is aryl or heteroaryl, it has the similar definition as Ar's mentioned above.
k is an integer from 0 to 20.
X1 to X8 is selected from CH or N.
A hole blocking layer (HBL) may be used to reduce the number of holes and/or excitons that leave the emissive layer. The presence of such a blocking layer in a device may result in substantially higher efficiencies as compared to a similar device lacking a blocking layer. Also, a blocking layer may be used to confine emission to a desired region of an OLED.
In one aspect, compound used in HBL contains the same molecule used as host described above.
In another aspect, compound used in HBL contains at least one of the following groups in the molecule:
k is an integer from 0 to 20; L is an ancillary ligand, m is an integer from 1 to 3.
Electron transport layer (ETL) may include a material capable of transporting electrons. Electron transport layer may be intrinsic (undoped), or doped. Doping may be used to enhance conductivity. Examples of the ETL material are not particularly limited, and any metal complexes or organic compounds may be used as long as they are typically used to transport electrons.
In one aspect, compound used in ETL contains at least one of the following groups in the molecule:
R1 is selected from the group consisting of hydrogen, alkyl, alkoxy, amino, alkenyl, alkynyl, arylalkyl, heteroalkyl, aryl and heteroaryl, when it is aryl or heteroaryl, it has the similar definition as Ar's mentioned above.
Ar1 to Ara has the similar definition as Ar's mentioned above.
k is an integer from 0 to 20.
X1 to X8 is selected from CH or N.
In another aspect, the metal complexes used in ETL contains, but not limit to the following general formula:
(O—N) or (N—N) is a bidentate ligand, having metal coordinated to atoms O, N or N, N; L is an ancillary ligand; m is an integer value from 1 to the maximum number of ligands that may be attached to the metal.
In any above-mentioned compounds used in each layer of OLED device, the hydrogen atoms attached to conjugated rings can be partially or fully deuterated.
The materials described herein as useful for a particular layer in an organic light emitting device may be used in combination with a wide variety of other materials present in the device. For example, emissive dopants disclosed herein may be use din conjunction with a wide variety pf hosts, transport layers, blocking layers, injection layers, electrodes and other layers that may be present. The materials described or referred to below are non-limiting examples of materials that may be useful in combination with the compounds disclosed herein, and one of skill in the art can readily consult the literature to identify other materials that may be useful in combination.
In addition to and/or in combination with the materials disclosed herein, many hole injection materials, hole transporting materials, host materials, dopant materials, exiton/hole blocking layer materials, electron transporting and electron injecting materials may be used in an OLED. Non-limiting examples of the materials that may be used in an OLED in combination with materials disclosed herein are listed in Table 1 below. Table 1 lists non-limiting classes of materials, non-limiting examples of compounds for each class, and references that disclose the materials.
Several of the compounds were synthesized as follows:
The iridium phenylpyridine triflate salt was refluxed in ethanol with 2-phenyl-4-(4,4,5,5-tetramethyl-1,3,2-dioxaborolan-2-yl)pyridine (4 g, 14.23 mmol) under nitrogen for 24 h. After cooling to room temperature, the mixture was filtered through a Celite pad and washed with ethanol and hexanes to give 60% yield of the desired product. The product was used for the next step without further purification.
A mixture of Iridium phenylpyridine boronic ester complex (2.5 g, 3.20 mmol), 2-chloropyridine (0.545 g, 4.80 mmol), and Potassium phosphate (1.699 g, 8.01 mmol) in 100 mL of toluene and 10 mL of H2O was bubbled with N2 for 20 minutes. Pd2(dba)3 (0.029 g, 0.032 mmol) and dicyclohexyl(2′,6′-dimethoxy-[1,1′-biphenyl]-2-yl)phosphine (0.053 g, 0.128 mmol) were then added, and the mixture was heated to reflux under N2 for 14 h. The mixture was cooled and extracted with dichloromethane. The organic extracts were dried over MgSO4, filtered and evaporated to a residue. The residue was coated on Celite and purified by column using dichloromethane as solvent. 0.8 g product was obtained.
2,4-dichloropyridine (21.90 mL, 203 mmol), phenylboronic acid (24.72 g, 203 mmol) and Potassium carbonate (84.0 g, 608 mmol), dimethoxy ethane (500 mL) and water (150 mL) were placed in a 3-neck round bottom flask. Nitrogen gas was bubbled through the reaction mixture for 30 minutes. Tetrakis triphenylphosphine Pd(0) (2.343 g, 2.027 mmol)) was then added and the reaction mixture was refluxed for 18 h. The aqueous layer was removed and organic layer was concentrated to dryness. The crude product was purified using silica gel chromatography.
4-chloro-2-phenylpyridine (14.0 g, 73.8 mmol) and the Iridium phenylpyridine triflate (14.0 g, 19.61 mmol) was placed in a 500 mL round bottom flask. A 50:50 mixture of ethanol and methanol (100 mL) was then added. The reaction mixture was refluxed for 18 h. The reaction mixture was cooled to room temperature, diluted with ethanol and filtered through a plug of silica gel. The product was washed with ethanol and hexanes and then eluted with dichloromethane. Solvent was concentrated and residue was obtained as solid yield (11.0 g, 81%).
The heteroleptic Iridium pre cursor (4.0 g, 5.80 mmol), pyridin-3-ylboronic acid (3.57 g, 29.0 mmol), Potassium phosphate tribasic monohydrate (4.01 g, 17.41 mmol) and dicyclohexyl(2′,6′-dimethoxy-[1,1′-biphenyl]-2-yl)phosphine (0.095 g, 0.232 mmol), toluene (250 mL) and Water (25 mL) were all placed in a 500 mL 3-neck round bottom flask. Nitrogen gas was bubbled through the reaction mixture 30 minutes. Pd2(dba)3 (0.053 g, 0.058 mmol) was then added and the reaction mixture was refluxed for 18 h. They reaction was cooled to room temperature and the aqueous layer was removed. The organic fraction was concentrated and the crude product was obtained. The crude was further purified using deactivated neutral alumina to give 1.2 g of product (Yield=28.2%).
The heteroleptic Iridium pre cursor (4.0 g, 5.80 mmol), pyridin-4-ylboronic acid (1.0 g, 9 mmol), Potassium phosphate tribasic monohydrate (4.01 g, 17.41 mmol) and dicyclohexyl(2′,6′-dimethoxy-[1,1′-biphenyl]-2-yl)phosphine (0.095 g, 0.232 mmol), toluene (250 mL) and Water (25 mL) were all placed in a 500 mL 3-neck round bottom flask. Nitrogen gas was bubbled through the reaction mixture 30 minutes. Pd2(dba)3 (0.106 g, 0.116 mmol) was then added and the reaction mixture was refluxed for 18 h. The reaction was cooled to room temperature and the aqueous layer was removed. The organic fraction was concentrated and the crude product was obtained. The crude was further purified using deactivated neutral alumina to give 2.9 g of product (68.2% yield).
The heteroleptic Iridium pre cursor (5.56 g, 8.09 mmol), pyrimidin-5-ylboronic acid (5.01 g, 40.5 mmol), Potassium phosphate tribasic monohydrate (5.59 g, 24.27 mmol) and dicyclohexyl(2′,6′-dimethoxy-[1,1′-biphenyl]-2-yl)phosphine (0.133 g, 0.324 mmol), toluene (250 mL) and water (25 mL) were all placed in a 500 mL 3-neck round bottom flask. Nitrogen gas was bubbled through the reaction mixture 30 minutes. Pd2(dba)3 (0.222 g, 0.243 mmol) was then added and the reaction mixture was refluxed for 18 h. The reaction was cooled to room temperature and the aqueous layer was removed. The organic fraction was concentrated and the crude product was obtained. The crude was further purified using deactivated neutral alumina to give 3.9 g of product (66.4% yield).
All device examples were fabricated by high vacuum (<10−7 Ton) thermal evaporation. The anode electrode is 1200 Å of indium tin oxide (ITO). The cathode consisted of 10 Å of LiF followed by 1000 Å of Al. All devices were encapsulated with a glass lid sealed with an epoxy resin in a nitrogen glove box (<1 ppm of H2O and O2) immediately after fabrication, and a moisture getter was incorporated inside the package.
The organic stack of the Device Example consisted of sequentially, from the ITO surface, 100 Å of hole injection layer (HIL), 300 Å of 4,4′-bis[N-(1-naphthyl)-N-phenylamino]biphenyl (α-NPD) as the hole transporting later (HTL), 300 Å of host doped with 7-10% of Compound 1-4 as the emissive layer (EML), 100 Å of blocking layer (BL) and 400 Å of Alq3 (tris-8-hydroxyquinoline aluminum) as the ETL1. For devices in which LG101 was used as the HIL, LG101 was purchased from LG Chem and used as received.
Examples 6 and 7 were fabricated similarly to other device examples except there were two emissive compounds in the EML.
As used herein, the following compounds have the following structures:
Particular emissive dopants for the emissive layer of an OLED are provided. These compounds may lead to devices having particularly good properties. The device structures are provided in Table 2, and the corresponding device data is provided in Table 3.
In particular Device Examples 1-5 are significantly red shifted from Comparative Device Examples 1-3. This supports that the LUMO of the complex has been lowered, reducing the HOMO-LUMO gap and the triplet energy. The external quantum efficiencies of Devices 1-5 are comparable to comparative examples 1-3. In particular the device lifetimes of devices 1, 2, 4 and 5 are significantly better than comparative examples 1-3 which shows that complexes with heterocyclic groups substituted at the 4 position on the pyridine ring of the 2-phenylpyridine may also lower and stabilize the LUMO of the metal complex, thereby providing further device operational stability.
Device Example 6 shows a warm white with CIE (x=0.4. y=0.4) and Device Example 7 shows a cooler white with CIE (x=0.37. y=0.36). This supports that the compounds herein can be used to make white OLEDs with two component emitters.
It is understood that the various embodiments described herein are by way of example only, and are not intended to limit the scope of the invention. For example, many of the materials and structures described herein may be substituted with other materials and structures without deviating from the spirit of the invention. The present invention as claimed may therefore includes variations from the particular examples and preferred embodiments described herein, as will be apparent to one of skill in the art. It is understood that various theories as to why the invention works are not intended to be limiting.
This application claims priority to U.S. Provisional Application Ser. No. 61/339,337, filed on Mar. 3, 2010, the disclosure of which is herein expressly incorporated by reference in its entirety. The disclosure of WO2010/028151 is also herein expressly incorporated by reference in its entirety. The claimed invention was made by, on behalf of, and/or in connection with one or more of the following parties to a joint university corporation research agreement: Regents of the University of Michigan, Princeton University, The University of Southern California, and the Universal Display Corporation. The agreement was in effect on and before the date the claimed invention was made, and the claimed invention was made as a result of activities undertaken within the scope of the agreement.
| Number | Date | Country | |
|---|---|---|---|
| 61339337 | Mar 2010 | US |
