This invention relates to photochemical synthesis of dendritic silver particles.
Over the last several years, the global value of counterfeit goods has exceeded half a trillion dollars. In addition to direct economic losses to manufacturers, counterfeit materials, parts and assemblies typically provide inferior performance and poor reliability, which can cause security issues, such as security risks for national defense. There is an increasing demand for high trust, high reliability tagging methodologies, in which genuine articles manufactured in a legitimate facility carry “trust elements” incapable of being cloned. Current physical tagging technologies include holograms, coded tags, DNA signatures, mechanical deformation, and fabricated nanostructures. However, such techniques have several disadvantages, including difficulties in manufacture, lack of structural stability and reliability, and complicated readout procedures.
Fractal structures, such as synthetic dendritic silver particles, are promising candidates for physical identifiers to combat counterfeiting. For example, dendritic silver particles can be applied to an item and decoded to yield a large exclusive integer, which can be mapped to the item in a secure database. Traditionally, dendritic silver particles are prepared using organic reducing agents, ultrasonically assisted templated synthesis, direct replacement reactions, photoreduction, plating, γ-irradiation, magnetic field assisted growth, or pulsed sonoelectro-chemical methods. These methods, however, typically require a long preparation time and/or precisely controlled environmental conditions that are not conducive to mass manufacturing. In addition, the morphology of dendritic silver particles obtained by these methods can lack natural diversity.
Dendritic silver particles are synthesized by a photochemical process of irradiating an aqueous precursor solution containing silver ions, a conjugate base of a weak acid, and a polymer comprising amine groups. This process yields dendritic silver particles after 20 minutes or less of UV irradiation under ambient conditions. The size and shape of the particles can be altered by varying experimental parameters, such as length of irradiation and local chemical environment. Unique dendritic structures obtained by this process have distinctive morphological characteristics suitable for tagging and securing manufactured items. The dendritic silver particles synthesized by this process can reach sizes of up to about 100 which allows structural information about the particles to be quickly read and analyzed by optical microscopy, thereby facilitating the use of the particles as anti-counterfeiting labels in supply chains.
In a general aspect, dendritic silver particles are formed by combining silver ions, a reducing agent, and a polymer comprising amine groups in an aqueous solution to yield a precursor solution, and irradiating the precursor solution with ultraviolet radiation to form a multiplicity of dendritic silver particles.
Implementations may include one or more of the following features.
The reducing agent may include an organic acid (e.g., citric acid or ascorbic acid). A molar ratio of silver ions to the conjugate base of the weak acid in the precursor solution is typically in a range of about 3 to about 3.5. In one example, the polymer is poly(allylamine). A pH of the precursor solution is in a range of about 12 to about 13. A molar ratio of amine groups to silver in the precursor solution is between about 6 and about 12. Irradiating the precursor solution occurs under ambient conditions. The precursor solution is typically irradiated with ultraviolet radiation for at least 3 minutes, up to 20 minutes, or both. The wavelength of the ultraviolet radiation is typically in a range of about 320 nm to about 400 nm. The ultraviolet radiation has an output power in a range of about 1.5 W/cm2 to about 4 W/cm2.
The dendritic silver particles typically have a linear dimension up to about 100 microns. In some cases, the dendritic silver particles are dendritic silver nanoparticles. The dendritic silver particles comprise at least 95 wt % silver. A branch density of the dendritic silver particles is in a range of about 0.1×105 branch/mm2 to about 11×105 branch/mm2. A junction density of the dendritic silver particles is in a range of about 1×104 junction/mm2 to about 36×104 junction/mm2. A fractal dimension of the dendritic silver particles is in a range of about 1.4 to about 1.9. Each dendritic silver particle of the multiplicity has a unique structure. In some cases, selecting a molar ratio of amine groups to silver, a length of time of the irradiating, or both is selected to achieve a desired morphology of the multiplicity of dendritic silver particles.
A method for synthesizing dendritic silver particles is described. This method includes steps of combining silver ions, a reducing agent, and a polymer comprising amine groups in an aqueous solution to yield a precursor solution, and irradiating the precursor solution with ultraviolet radiation to form a multiplicity of dendritic silver particles. Examples of suitable reducing agents for the precursor solution include organic acids, such as citric acid and ascorbic acid. An example of a suitable polymer comprising amine groups in the precursor solution is poly(allylamine) (PAAm). The pH of the precursor solution is typically in a range of about 12 to about 13. The molar ratio of silver ions to weak acid in the precursor solution is typically in a range of about 3 to about 3.5. The molar ratio of amine groups to silver in the precursor solution is typically in a range of about 6 to about 12. The described method of synthesizing dendritic silver particles may be conducted under ambient conditions. As used herein, “ambient conditions” generally refers to a combination of common or prevailing temperature, pressure, and relative humidity found in a laboratory or manufacturing setting.
Irradiation of the precursor solution to synthesize dendritic silver particles is performed using ultraviolet (UV) radiation. The precursor solution may be irradiated for a length of time between about 3 minutes and about 20 minutes or more to achieve a desired variation in the size and patterns of the dendritic silver particles. A wavelength of the UV radiation is typically from about 320 nm to about 400 nm (e.g., UVA), and the output power of the UV radiation is in typically in a range of about 1.5 W/cm2 to about 4 W/cm2.
The dendritic silver particles synthesized by the described method have defined geometric features, including a core and dendritic branches that extend from the core. The dendritic silver particles also include junctions (or nodes) at which the dendritic branches meet. These geometric features, or minutiae, of the dendritic silver particles create unique patterns and structures that enable individual particles to be identified out of the multiplicity of particles. The branch density of the dendritic silver particles synthesized by the described method ranges from about 0.23×105 branch/mm2 to about 10.4×105 branch/mm2. The junction density of the dendritic silver particles synthesized by the described method ranges from about 1.0×104 junction/mm2 to about 35.8×104 junction/mm2. Individual particles may be distinguished from the multiplicity of particles by determining the fractal dimension of the particle. The fractal dimension of the dendritic silver particles synthesized by the described method ranges from about 1.4 to about 1.8.
The dendritic silver particles synthesized by the described method can have a size of up to about 100 microns. As used herein, “particle size” refers to the linear dimension from the end of one dendrite (i.e., branch) of the particle to the end of an opposing dendrite of the particle. In some implementations, the dendritic silver particles created by the described method are nanoparticles. As used herein, “nanoparticle” refers to particles with a dimension in a range of about 20 nm to about 1000 nm. The dendritic silver particles created by the described process are substantially pure silver (e.g., at least 95 wt % silver).
As shown in
As shown in
The dendritic AgNPs are believed to grow in a two-step process. First, during nucleation, small AgNPs form after UV illumination through the photoreduction of silver nitrate with sodium citrate as the reducing agent, and further bind PAAm to yield clusters. Next, during growth, the clusters serve as seeds to guide the further growth of Ag crystals under the presence of reducing agents (e.g., citrate and PAAm).
Alteration of the local chemical environment changes the relative reaction rate of Ag nucleation and seeded growth, which results in significant changes in the morphology of the silver particles. The amine/Ag+ ratio (N/Ag) can be adjusted to alter the local chemical environment. In one example, precursor solutions with N/Ag ratios of 1, 2, 4, 6, 10, 12, and 20 were tested and the corresponding products obtained after 3 minutes of UV irradiation were analyzed. As shown in
The size of dendritic particles can be adjusted by increasing or decreasing the irradiation time. In one example, the irradiation time was increased to 20 minutes. As shown in
Mathematical analysis of the dendritic Ag patterns may be performed to reveal their unique structures, as well as their potential as information carriers. The type and position of minutiae, geometric features of the particles, confer uniqueness on a dendritic pattern and distinguish one pattern from all others. For dendritic silver particles, the junctions (or nodes) of the dendrites are the relevant minutiae. A measurable parameter in each of the nodes may be used to represent a value of modulus B such that the total number of possible patterns is given by Bno, where no is the number of junctions measured. For example, if the position of each junction was read as being in either an even (0) or odd (1) numbered location in a Cartesian grid overlay, then B=2. When the junction density is 105 per mm2 and the reading resolution is 3 μm, the total number of possible patterns in a 50 μm×50 μm dendrite area is in the order of 1075, which is more than enough to tag every manufactured item. Considering the junction density and the branch length distributions shown in Table 1 below, type III patterns may be most suitable for tagging purposes as they possesses a high junction density and a greater portion of branches over 3 μm in length.
In one example, image analysis was performed using ImageJ. Skeleton analysis of a dendrite may be conducted to reveal branch and junction information, such as first, second, and third branches 900 and junctions 902 depicted in
As shown in Table 2, essentially all of the dendritic silver particle patterns were found to be perfect dendritic structures and were distinguishable according to their fractal dimension (FD). As shown in
Silver nitrate (ACS reagent, ≥99.0%), sodium citrate dehydrate (≥99.0%), allylamine (≥99.0%) and poly(allylamine) solution (Mw˜17,000, 20 wt. % in H2O) were purchased from Sigma-Aldrich. 400 mesh ultra-thin carbon coated TEM grids were purchased from Ted Pella.
Dendritic silver particles were synthesized via polymer-assisted photolysis. A precursor solution for silver particle synthesis was obtained by first combining 204 mg silver nitrate and 134 mg sodium citrate dehydrate in 200 mL DI water. A poly(allylamine) (PAAm) solution containing ˜1 M amine group was obtained by diluting 20% PAAm solution. 1 mL of the silver nitrate/sodium citrate solution was mixed with the PAAm solution, with the final precursor solution having an equivalent molar ratio of amine group and Ag+ ions (N/Ag) of 10:1. For samples with different N/Ag values, the amount of PAAm solution added was adjusted accordingly to mix with 1 mL silver nitrate/sodium citrate solution to achieve a final precursor solution having an equivalent molar ratio of amine group and Ag+ ions (N/Ag) of 10:1. For the purpose of comparison, the synthetic process was also repeated by replacing PAAm with allylamine (AAm).
The final precursor solution was subjected to UV radiation. UV radiation was applied using a BlueWave® 200 UV curing spot lamp. The output power of the UVA band was adjusted to 3.0 W/cm2. The wavelength of the UV radiation was about 365 nm.
The reaction products were deposited on a TEM grid following irradiation for TEM and SEM analysis. TEM images were captured using a Philips CM 12 TEM. SEM and energy-dispersive X-ray spectrometry (EDX) data was obtained using a Hitachi S4700 FESEM.
Microscopic images of the reaction products were obtained using an Olympus BX53 microscope. For optical imaging, reaction products were drop-casted onto a glass slide cleaned with Harrick plasma cleaner. The reaction products were allowed to dry in air overnight before imaging.
As shown in
Optical images of dendritic silver patterns were analyzed using ImageJ (Fiji version). Fractal box analysis was conducted by converting images to 8 bit and using the “fractal box count” function. The box size was chosen to be 2, 3, 4, 6, 8, 12, 16, 32 and 64. The number of boxes containing a fraction of the image was counted. All of the patterns observed were perfect dendritic structures, demonstrated by the high R values in linear regression shown in Table 2. The FD value for various pattern types varied from 1.41 to 1.82 (Table 2). The standard deviation of FD for a specific type of pattern was much smaller than the difference in FD between the various pattern types, making it possible to readily distinguish pattern types according to FD.
In order to count the number of branches and junctions of the dendritic silver particles, the 8 bit image was first skeletonized and then analyzed using the “analyze skeleton” function. The skeletonization function classified the distance between two adjacent junctions (or one junction and one end) as a branch. The junction/end was defined as a voxel that had more than two neighbors or only one neighbor, respectively. The shortest branch method was used to prune the ends to eliminate loops and end-points. For accuracy, at least three images were analyzed for each type of pattern.
As shown in
N=ϵ
−FD
where the variable N stands for the number of segments, and ε is the scaling factor. The only deviation from the scaling rule observed was in type I patterns, which may be the result of increased branch thickness compared to the other pattern types.
Changes in the N/Ag ratio resulted in an alteration in the reaction rate, which lead to variations in branch/junction densities and distinctive branch length distributions (
As shown in
Application. Two tags were made using the dendrites, and a series of tests were performed to verify if it is possible to discriminate features from different tags. Two rectangular regions of 90 μm×50 μm were located under the microscope, and denoted as tag I and tag II. The microscopic features of them were recorded to establish a database. Tag I was assumed to be the label of an authentic or wanted object, while tag II was a control. Five square regions 25 μm×25 μm were randomly chosen from tag I and tag II, which were set as keys to be identified. A scale-invariant feature transform (SIFT) analysis was performed to identify those keys via comparing feature points. It was found that all the keys selected from tag I could be readily identified. Tens to hundreds of matching feature points were found between tag I and key 1-4, the positions of which accurately matched the regions that the keys were selected from. On the other hand, key 5 selected from tag II didn't show any match to tag I, although both tags were generated from the same batch of Ag dendrites. The results showed that the dendritic features possessed great ability to form unique taggants. Moreover, the information contained in a tiny region was already sufficient for identification, which has several advantages. First, the cost for a single tag could be readily reduced. For example, tags with a dimension of 100 μm×100 μm would be sufficiently large for encryption, which only cost 2 nL of the Ag dendrite suspension. Second, it is possible to produce a vast number of tags from a single batch of product (5×105 tags per mL). Third, a tag could still be accurately identified even if most of it were damaged, which makes the tag highly durable and reliable.
In summary, a photochemical method to synthesize various types of dendritic AgNPs has been demonstrated. Experimental parameters (e.g., N/Ag ratio and illumination time) were found to affect the morphologies of the dendrite AgNPs. Moreover, the size and morphology of those particles can be uniquely generated and readily tuned by choosing appropriate growth parameters (e.g., N/Ag and illumination time). Optical imaging and mathematical analysis revealed that dendritic particles grown under the different conditions could be well distinguished based on their branch/junction densities and branch lengths. Further, the superior ability of the as-prepared dendrites to produce vast numbers of unique patterns makes it perfectly suitable for physical tagging for anti-counterfeiting and security purposes.
A number of embodiments have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the disclosure. Accordingly, other embodiments are within the scope of the following claims.
This application claims the benefit of U.S. Patent Application No. 62/750,615 entitled “PHOTOCHEMICAL SYNTHESIS OF DENDRITIC SILVER PARTICLES” and filed on Oct. 25, 2018, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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62750615 | Oct 2018 | US |