Photochemically stabilized polyamide compositions

FIELD OF THE INVENTION
This invention relates to dyed polyamide compositions having superior photochemical stability and especially to such polyamide compositions when they are nylon 6 fibers.
BACKGROUND OF THE INVENTION
It is known that some polyamide (nylon) compositions are susceptible to degradation by light and heat. The stabilization of nylon polymers against such degradation has been the subject of considerable developmental effort. Improved light and heat stability of nylon polymers results from incorporating additives into the host polymer before shaping. One such class of additive stabilizers is the hindered amine light stabilizer class which includes compounds derived from polyalkylpiperidine. Exemplary polyalkylpiperidine derivative additives, that may be either inert to or reactive with the polymer to be stabilized, are described in: USSR Patent Application S.U. 670588, published Jun. 30, 1979; German Patent No. DE 3823112A1, laid open Jan. 11, 1990; PCT Patent Application WO 90/09408, published Aug. 23, 1990; French Patent No. 2,642,764, published Aug. 10, 1990; and European Patent Publication No. 051619A2, published Dec. 2, 1992. Such hindered amine additives have been described to enhance dyeability of polyamides in German Patent No. 3,901,717A1, laid open Jul. 26, 1990.
2,2,6,6-tetra-alkylpiperidine �CAS 768-66-1! derivatives polymerized with caprolactam have been used as heat and light stabilizers for other polymers. German Patent No. 2,642,461 laid open Mar. 30, 1978, describes such a stabilizer, preferably for use with polyurethanes.
Nylon polymers have also been stabilized by incorporating stabilizing materials directly into the polymer chain. For example, epsilon-caprolactam may be polymerized in the presence of water, carboxylic acids and hindered piperidine derivatives (polyalkylpiperidines) to form a modified nylon 6 polymer that is stabilized against heat and light degradation. Such a stabilized polymer is described in PCT Application WO 95/28443 published Oct. 26, 1995.
Polyalkylpiperidine derivatives have been used in dyebaths for various purposes. UK Patent No. GB 2 220 418A, published Jan. 1, 1990, describes dyestuff salts of hindered amine radicals, (including certain 2,2,6,6-tetramethyl(piperidine radicals)) and anionic dyestuff radicals providing polyamide dyeings that are colorfast and that exhibit good wet fastness (especially washfastness). European Patent Application No. 0546993A1, published Jun. 16, 1993, describes hindered amine heat and light stabilizers for polyamide fibers that are applied in an aqueous bath, such as a dyebath. European Patent Application 0466647A1, published Jan. 15, 1992, describes hindered amine heat and light stabilizers for dyed and undyed polyamide fiber materials. These stabilizers are applied from an aqueous bath before, during or after dyeing to increase the heat and light stability of the fibers and dyes, including metalized acid dyes.
Although the stabilizers, either as additives or as components of the polymer chain, do much to stabilize the polymer itself against heat and light such additives do very little to stabilize the materials with which such polymers are commonly treated. For example, nylon polymers in the shaped form are commonly dyed with dyes. Such dyes suffer from a tendency to fade or change color in the presence of light and heat. Fading is particularly noticeable when the dyed article is exposed to intense light, heat and moisture. Dyed fibers used for automotive headliners and carpeting are particularly susceptible to fading because of intense exposure to the sun, heat and moisture.
SUMMARY OF THE INVENTION
It has now been surprisingly discovered that when nylon 6, made by polymerizing epsilon-caprolactam in the presence of water as an initiator, a carboxylic acid chain regulator and a hindered piperidine derivative, is dyed with metalized or nonmetalized acid dyestuffs, such dyed nylon 6 articles exhibit greatly enhanced resistance to photochemical degradation of the dyestuff and polymer.
It is an object of this invention to provide photochemically stabilized dyed nylon 6 articles.
Related objects and advantages will become apparent to the ordinarily skilled after reading the following detailed description.

BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a bar chart showing comparative light stability of fibers dyed with metalized acid dyes according to the present invention versus conventional fibers.
FIG. 2 is a bar chart showing light stability of fibers dyed with metalized acid dyes stabilized with a U.V. stabilizer in the dyebath.
FIG. 3 is a bar chart showing comparative light stability of fibers dyed with nonmetalized acid dyes according to the present invention versus conventional fibers.
FIG. 4 is a bar chart showing light stability of fibers dyed with nonmetalized acid dyes with a U.V. stabilizer in the dyebath.
FIG. 5 is a graph depicting the comparative strength retention after xenon light exposure of fibers dyed with metalized acid dyes made according to the present invention versus conventional fibers.
FIG. 6 is a graph depicting the strength retention after xenon light exposure of fibers dyed with metalized acid dyes with a U.V. stabilizer in the dyebath.
FIG. 7 is a graph depicting the comparative strength retention after xenon light exposure of fibers dyed with nonmetalized acid dyes made according to the present invention versus conventional fibers.
FIG. 8 is a graph depicting the strength retention after xenon light exposure of fibers dyed with nonmetalized acid dyes with a U.V. stabilizer in the dyebath.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
To promote an understanding of the principles of the present invention, descriptions of specific embodiments of the invention follow and specific language is used to describe them. It will nevertheless be understood that no limitation of the scope of the invention is intended by the use of specific language. Alterations, further modifications and such further applications of the principles of the invention discussed are contemplated as would normally occur to one ordinarily skilled in the art to which the invention pertains.
The present invention is a process for preparing photochemically stable dyed nylon compositions. This process involves providing a shaped nylon article to a dyebath and dyeing the shaped article with metalized acid dyestuffs, nonmetallized acid dyestuffs or combinations thereof.
The nylon used to make the articles is made by hydrolytically polymerizing epsilon-caprolactam in the presence of water, a carboxylic acid chain regulator and a hindered piperidine derivative. Specifically, the nylon may be made by polymerizing epsilon-caprolactam in the presence of at least one hindered amine (piperidine) compound of the formula: ##STR1## in which R represents hydrogen, hydrocarbon groups having 1 to 20 C atoms and, preferably, alkyl groups having 1 to 18 C atoms; or benzene. The hindered piperidine derivative is preferably an amino polyalkylpiperidine. Preferably, the hindered piperidine derivative is 2,2,6,6-tetraalkylpiperidine. Exemplary hindered piperidine compounds include:
4-amino-2,2',6,6'-tetramethylpiperidine;
4-(aminoalkyl)-2,2',6,6'-tetramethylpiperidine;
4-(aminoaryl)-2,2',6,6'-tetramethylpiperidine;
4-(aminoaryl/alkyl)-2,2'6,6'-tetramethylpiperidine;
3-amino-2,2',6,6'-tetramethylpiperidine;
3-(aminoalkyl)-2,2',6,6'-tetramethylpiperidine;
3-(aminoaryl)-2,2'6,6'-tetramethylpiperidine;
3-(aminoaryl/alkyl)-2,2',6,6'-tetramethylpiperidine;
2,2'6,6'-tetramethyl-4-piperidinecarboxylic acid;
2,2',6,6'-tetramethyl-4-piperidinealkylcarboxylic acid;
2,2',6,6'-tetramethyl-4-piperidinearylcarboxylic acid;
2,2',6,6'-tetramethyl-4-piperidinealkyl/arylcarboxylic acid;
2,2',6,6'-tetramethyl-3-piperidinecarboxylic acid;
2,2',6,6'-tetramethyl-3-piperidinealkylcarboxylic acid;
2,2',6,6'-tetramethyl-3-piperidinearylcarboxylic acid; and
2,2',6,6'-tetramethyl-3-piperidinealkyl/arylcarboxylic acids.
The hindered amine compound is added to the starting monomers or to the polymerizing reaction mixture. The polymerization is preferably carried out according to conventional conditions for polymerizing caprolactam to make nylon 6. The hindered amine compound is added to the starting monomers in an amount of 0.03 to 0.8 mol %, preferably from 0.06 to 0.4 mol %, each in relation to 1 mol amine groups of the polyamide.
The hindered amine compound may be combined with at least one of the conventional chain regulators. Suitable chain regulators are, for example, monocarboxylic acids such as acetic acid, propionic acid and benzoic acid. Dicarboxylic acid chain regulators may be selected from the group of C.sub.4 -C.sub.10 alkane dicarboxylic acids (e.g., cyclohexane-1,4dicarboxylic acid); benzene and naphthalene dicarboxylic acids (e.g., isophthalic acid, terephthalic acid and napththalene 2,6-dicarboxylic acid); and combinations thereof. Preferably the dicarboxylic acid chain regulator is terephthalic acid. The preferable amount of dicarboxylic acid used is from 0.06 to 0.6 mole % in relation to 1 mole amide groups.
The amount of chain regulator is selected according to the desired target amine end-group content of the end product and according to the desired target melt stability. The target amino end-group content is usually based on the desired dye affinity of the fibers. The target melt stability is based on the practical requirements for the processing of the products, for example, melt spinning.
Water is preferably used as a polymerization initiator. The amount of water used as an initiator may vary but is typically about 0.4 wt % based on the weight of the epsilon caprolactam monomer.
The modified, stabilized nylon polymer may be shaped according to any conventional shaping method such as molding fiber spinning, etc. Preferably, the nylon polymer is spun into textile or carpet fibers. The remainder of this detailed description of the invention uses the preferable fiber form of the nylon polymer to assist in providing concrete examples to the ordinarily skilled. Those ordinarily skilled in the art will understand that the principles embraced by the discussion apply to other shaped forms of the polymer, too.
The shaped article is dyed with metalized or nonmetalized acid dyes. Dyeing may occur in fiber form as in stock dyeing of filament staple, tow, tops, sliver or in fabric form such as woven, nonwoven or knitted goods or in garment form. The dyestuffs are preferably non-complexed acid or 1:2 metal complexed acid dyestuffs prepared with chrome, iron, cobalt, copper, aluminum or any transition metal. Other classes of dyestuffs may also be used, such as disperse, direct or reactive dyestuffs. Usual dyebath conditions for dyeing nylon can be employed.
The following general conditions are exemplary and not intended to be limiting. A dyebath is prepared at a volume equal to about 20 times the weight of the goods to be dyed. Processing chemicals are added including a chelating agent to prevent the deposition or complexing of metal ions in hard water, a dye leveling agent and, in the case of metallized acid dyes, an acid donor to slowly lower the dyebath pH. The dyestuff is added and the dyebath pH is adjusted from about 5 to about 7 for acid dyes and from about 8 to about 10 for metalized add dyes. The solution is heated to the desired temperature of typically from about 95.degree. C. to about 110.degree. C. at a rate of from about 0.5 to about 3.0.degree. C. per minute and held at that temperature for about 30 to about 60 minutes. The dyebath is cooled or emptied and the goods are thoroughly rinsed with fresh water. The dyed goods are dried in a vertical oven such as a Tenter, a tumble drier or passed over heater cans. The dyed goods can then be optionally heatset to improve dimensional stability.
Exemplary dyes useful in the practice of the present invention include nonmetalized dyes such as C.I. Acid Yellow 246; C.I. Acid Orange 156; C.I. Acid Red 361; C.I. Acid Blue 277; and C.I. Acid Blue 324; and metalized dyes such as C.I. Acid Yellow 59; C.I. Acid Orange 162; C.I. Acid Red 51; C.I. Acid Blue 171; C.I. Acid Brown 298; C.I. Acid Black 131:1; and C.I. Acid Black 132.
Another aspect of the present invention is nylon articles made of nylon stabilized with a hindered piperidine derivative copolymerized with caprolactam and dyed with a metalized or nonmetallized acid dye. Preferably such articles are in fiber form. The method of making such articles and use of preferred components, dyes, etc., have already been described above.
The invention will be described by reference to the following examples. The examples are set forth by way of illustration, and are not intended to limit the scope of the invention. All percentages are percentages by weight unless otherwise noted. In the following examples, the photochemical stability of dyed yarns made according to the present invention is compared to dyed conventional yarns.
In the following examples, unless noted otherwise, the following methods are used to measure the stated properties.
Xenon Lightfastness
1128, 188.0, 225.6, and 300.8 kJ. (SAE Method J1885) Accelerated Exposure, Water-cooled Xenon-Arc Weather-Ometer.
Strength Stability to Xenon Light
ASTM Method D2256, with 5.0" gauge length 10.0"/min cross head speed.
Ozone
Three cycles by AATCC Test Method 129-1990, Colorfastness to Ozone in the Atmosphere Under High Humidities.
Oxides of Nitrogen
Three cycles by AATCC Test Method 164-1992, Colorfastness to Oxides of Nitrogen in the Atmosphere Under High Humidities.
Color Measurements
Color measurements are made using an Applied Color Systems (ACS) Spectrophotometer generating 1976 CIE LAB (D6500 illuminant 10 degree observer) values. Delta E (.DELTA.E, total color difference) calculations are made against unexposed controls. Details of CIE LAB measurements and calculation of total color difference (Delta E) are found in the color science literature, for example, Billmeyer and M. Saltzman, Principles of Color Technology, 2nd Edition.
The higher the Delta E value, the greater the total color difference between the sample and the control. The higher the total color difference value (i.e., Delta E), the less stable the sample at the condition of exposure.
Relative Viscosity (RV)
Relative viscosity compares the viscosity of a solution of polymer in formic acid with the viscosity of the formic acid itself.
EXAMPLE 1
A. Yarn Production
Two different types of 40/12 round fiber cross-section semidull yarns are produced according to conventional nylon melt spinning techniques using, for the invention, a heat stabilized nylon 6 chip containing 0.5% terephthalate acid ("TPA") and 0.25% triacetone diamine (4-amino-2,2',6,6'-tetramethylpiperidine) ("TAD") (referred to as "BV403N") (RV 2.4: 0.3% TIO.sub.2) and, for comparison a conventional nylon 6 chip ("BS403F") (RV 2.4:0.3% TIO.sub.2) both available from BASF Corporation, Mt. Olive, N.J. The yarns are produced at various speeds and without induced drawing. The winding tension is maintained at 6 grams by adjusting winding speed. All samples are knitted into tubes and dyed. Table 1 presents the nylon properties. Table II presents the yarn properties at various process speeds.
The yarns are knitted into tubes and dyed three shades as described below with metalized acid dyes and three shades with non-metalized acid dyes both with and without Cibafast N-2 (UV stabilizer commercially available from Ciba Corporation, Greensboro, N.C.). These yarns are then heatset after dyeing at 374.degree. F. (190.degree. C.) for 20 seconds.
B. Dyeing with Metalized Acid Dyes
20:1 bath ratio, demineralized water
0.25 g/l Versene.RTM. (EDTA chelating agent)
2.0% o.w.f Uniperol.RTM. NB-SE
20% o.w.f. Eulysin.RTM. WP
______________________________________Shade 1 - Spruce0.075% Intralan .RTM. Bordeaux RLB 200 (C.I. number not known)0.092% Intralan .RTM. Yellow 2BRL-SM 250% (C.I. number not known)0.057% Irgalan .RTM. Yellow 2GL 250% (C.I. Acid Yellow 59)0.342% Irgalan .RTM. Blue 3GL 200 (C.I. Acid Blue 171)1.010% Irgalan .RTM. Grey GL (C.I. Acid Black 131:1)Shade 2 - Lt. Grey0.059% Irgalan .RTM. Yellow 3RL (C.I. Acid Orange 162)0.123% Irgalan .RTM. Blue 3GL 2000.062% Intralan .RTM. Bordeaux RLB 200 (C.I. number not known)0.034% Irgalan .RTM. Grey GL 2000.030% Lanasyn .RTM. Yellow LNW (C.I. number not known)Shade 3 - Burgundy0.520% Irgalan .RTM. Bordeaux EL 200 (C.I. Acid Red 51)0.020% Irgalan .RTM. Blue 3GL 2000.200% Irgalan .RTM. Black RBL 200 (C.I. Acid Black 132)0.660% Lanacron .RTM. Brown S-GL (C.I. Acid Brown 298)______________________________________
(Intralan.RTM. and Irgalan.RTM. dyestuffs are commercially available from Crompton & Knowles Corporation, Charlotte, N.C.; Lanacron.RTM. from Ciba Corporation, Greensboro, N.C.; and Lanasyn.RTM. from Sandoz Chemicals Corporation, Charlotte N.C.).
The bath pH is adjusted to 10.0 with soda ash. Samples are heated to 95.degree. C. over 30 minutes and held at 95.degree. C. for 30 minutes. The Eulysin.RTM. WP brings the pH down to 6-7 during the dyeing. Samples are rinsed in warm and cold water and dried. Tubes are subsequently post heatset at 190.degree. C. for 20 seconds.
C. Dyeing With Nonmetalized Acid Dyes
20:1 bath ratio, demineralized water
1.0% Chemcogen AC (anionic leveling agent commercially available from Rhone-Poulenc, Inc., Lawrenceville, Ga. under the trade name Supralev.TM. AC)
0.5 g/L Trisodium Phosphate
0.25 g/L
______________________________________Shade 1 - Gray0.079% Tectilon .TM. Orange 3G 100% (C.I. Acid Orange 156)0.124% Tectilon .TM. Red 2B 100% (C.I. Acid Red 361)0.114% Telon .TM. Blue BRL 200% (C.I. Acid Blue 324)Shade 2 Blue0.402% Tectilon .TM. Yellow 3R 250% (C.I. Acid Yellow 246)0.390% Tectilon .TM. Red 2B 100%1.1972% Tectilon .TM. Blue 4R 100% (C.I. Acid Blue 277)Shade 2 - Burgundy0.829% Tectilon .TM. Yellow 3R 250%2.064% Tectilon .TM. Red 2B 100%1.025% Tectilon .TM. Blue 4R 100%______________________________________
(Tectilon.TM. dyestuffs are commercially available from Ciba Corporations Greensboro, N.C., and Telon.TM. dyestuffs from Miles Inc., Pittsburgh, Pa.)
The bath pH is adjusted to 5.8 with acetic acid. Samples are heated to 95.degree. C. over 30 minutes and held at 95.degree. C. for 30 minutes. Samples are rinsed in warm and cold water and dried. Tubes are subsequently post heatset at 190.degree. C. for 20 seconds.
TABLE I______________________________________ BS403F BV403NNYLON 6 (Comparative) (Stabilized)______________________________________Chip Properties:AEG (meq/kg) 28.8 39.4RV 2.42 2.45Dust (ppm) 190 200Extract, % 0.51 0.30H.sub.2 O, % 0.04 0.04______________________________________
TABLE II__________________________________________________________________________Yarn Properties Process Uster Polymer Speed Tenacity In. Mod B.W.S. %Example Type (mm) Denier Elongation (gpd) (gpd) % CV__________________________________________________________________________A BS403F 4180 40 56 4.31 16.5 8.0 0.5B BS403F 4980 40 54 4.60 16.5 7.5 0.5C BS403F 5880 40 51 4.73 18.0 7.4 0.5D BV403N 4180 40 60 4.53 16.5 8.6 0.6E BV403N 4980 41 56 4.88 16.8 8.1 0.5F BV403N 5880 41 51 5.18 17.7 7.4 0.5__________________________________________________________________________
The dyed and knit yarns are then tested for Xenon light fastness, ozone fastness, nitrogen oxide fastness and measured for total color change (.DELTA.E) using a corresponding unexposed yarn as a control. The results for fastness to nitrogen oxides, ozone and light are presented in Tables III and IV and illustrated in FIGS. 1-4.
TABLE III__________________________________________________________________________ 1 2 3 1 2 3 Winding Cycle Cycles Cycles Avg. Cycle Cycles Cycles Avg. 112 kJ 188 kJ 225 kJ 300 Avg.Sample Speed Ozone Ozone Ozone Ozone NOx NOx NOx NOx Xenon Xenon Xenon Xenon Xenon__________________________________________________________________________Fastness PropertiesMetalized Acid Dyes - No UV StabilizerCIE LAB, Delta E ValuesSpruceBS403F 4180 0.6 2.0 0.8 1.1 1.5 0.2 0.6 0.8 3.8 6.9 8.5 11.3 7.6BV403N 4180 0.3 1.5 1.8 1.2 0.2 2.1 2.0 1.4 1.6 3.3 3.7 5.1 3.4BS403F 4980 0.5 0.5 0.6 0.5 0.3 0.5 0.4 0.4 4.3 7.2 7.9 10.9 7.6BV403N 4980 0.5 0.4 2.4 1.1 0.1 0.1 0.2 0.1 3.3 4.7 5.0 6.4 4.9BS403F 5880 0.4 0.4 0.5 0.4 0.3 0.5 0.3 0.4 4.3 6.2 7.9 10.4 7.2BV403N 5880 0.1 0.2 0.2 0.2 0.4 0.6 0.2 0.4 3.1 4.7 5.2 7.0 5.0GreyBS403F 4180 0.9 0.8 1.3 1.0 2.5 2.4 0.6 1.8 8.8 16.3 18.7 22.0 16.5BV403N 4180 1.3 0.6 2.0 1.3 1.4 1.5 1.5 1.5 4.0 5.7 6.6 8.4 6.2BS403F 4980 0.6 0.7 0.7 0.7 1.1 1.0 0.6 0.9 6.3 12.3 14.4 19.9 13.2BV403N 4980 2.4 2.1 0.8 1.8 1.9 1.8 1.6 1.8 4.5 6.1 6.9 8.0 6.4BS403F 5880 0.3 2.4 2.4 1.7 0.4 0.2 0.3 0.3 11.0 18.0 20.8 22.7 18.1BV403N 5880 1.3 1.1 1.3 1.2 1.7 1.6 1.4 1.6 2.2 4.3 4.8 6.4 4.4BurgundyBS403F 4180 1.6 1.5 1.9 1.7 0.1 1.1 1.7 1.0 2.3 2.5 4.4 5.0 3.6BV403N 4180 0.4 1.9 1.8 1.4 0.1 0.1 0.3 0.2 2.1 3.2 3.0 4.2 3.1BS403F 4980 0.3 1.5 1.4 1.1 1.3 0.2 0.2 0.6 3.1 3.6 4.1 5.5 4.1BV403N 4980 0.1 0.4 0.3 0.3 0.4 0.3 0.3 0.3 2.5 3.0 3.4 4.2 3.3BS403F 5880 0.1 0.2 0.2 0.2 0.3 0.2 0.2 0.2 2.4 3.8 4.3 5.5 4.0BV403N 5880 0.2 0.2 0.2 0.2 0.1 0.0 0.2 0.1 1.8 3.1 3.4 3.5 3.0Fastness PropertiesNonmetalized Acid Dyes - No UV StabilizerCIE LAB, Delta E ValuesSpruceBS403F 4180 3.9 5.7 7.2 5.6 1.4 2.0 2.3 1.9 13.0 19.5 21.2 24.4 19.5BV403N 4180 3.9 6.2 7.8 6.0 1.5 1.9 2.2 1.9 9.1 13.3 14.6 16.7 13.4BS403F 4980 3.9 6.2 7.8 6.0 1.2 1.7 3.1 2.0 13.0 19.1 21.0 23.1 19.1BV403N 4980 3.6 5.8 7.1 5.5 1.2 1.6 2.0 1.6 9.3 13.2 14.3 16.2 13.3BS403F 5880 4.1 6.6 8.1 6.3 1.3 2.0 2.9 2.1 12.4 18.8 22.3 23.8 19.3BV403N 5880 3.9 6.1 7.9 6.0 1.5 1.8 2.9 2.1 9.1 12.5 14.7 16.0 13.1GreyBS403F 4180 1.9 3.4 4.1 3.1 1.1 1.8 2.8 1.9 7.9 12.2 13.8 17.2 12.8BV403N 4180 1.6 2.6 3.7 2.6 1.1 1.8 1.2 1.4 5.5 8.9 10.3 12.3 9.3BS403F 4980 2.1 3.0 4.2 3.1 0.9 1.7 2.4 1.7 7.5 12.2 13.8 17.1 12.7BV403N 4980 1.5 2.6 3.2 2.4 0.6 0.8 2.2 1.2 5.4 9.1 10.4 12.9 9.5BS403F 5880 1.9 3.3 3.9 3.0 0.9 2.1 1.5 1.5 7.4 11.6 13.5 16.8 12.3BV403N 5880 1.5 2.6 3.2 2.4 0.9 1.4 1.8 1.4 5.3 9.0 10.4 12.1 9.2BurgundyBS403F 4180 2.0 2.5 3.6 2.7 1.1 2.3 2.8 2.1 13.4 22.8 25.3 28.6 22.5BV403N 4180 1.7 3.1 4.1 3.0 0.8 1.6 1.8 1.4 6.2 13.9 17.4 20.1 14.4BS403F 4980 1.6 2.7 3.7 2.7 1.0 1.9 3.0 2.0 13.9 23.4 26.7 28.6 23.2BV403N 4980 1.5 2.8 4.0 2.8 0.7 1.4 1.9 1.3 5.3 13.4 15.0 18.1 13.0BS403F 5880 1.7 2.8 3.9 2.8 0.8 1.7 2.8 1.8 15.0 23.4 26.1 28.4 23.2BV403N 5880 1.6 2.6 3.7 2.6 0.5 1.2 1.7 1.1 7.3 14.0 17.1 21.0 14.9Fastness PropertiesMetalized Acid Dyes with 1.5% UV StabilizerCIE LAB, Delta E ValuesSpruceBS403F 4180 0.1 0.3 0.4 0.3 0.1 0.2 0.3 0.2 2.2 3.0 3.7 5.5 3.6BV403N 4180 0.1 0.1 0.1 0.1 0.5 0.5 0.3 0.4 2.9 3.6 3.9 5.4 4.0BS403F 4980 0.2 0.1 0.1 0.1 0.2 0.4 0.3 0.3 2.4 2.9 3.6 4.5 3.4BV403N 4980 0.3 0.5 0.3 0.4 1.0 0.1 0.1 0.4 2.7 3.1 4.0 5.3 3.8BS403F 5880 0.1 0.1 0.4 0.2 0.1 0.2 0.3 0.2 2.3 3.1 4.0 4.7 3.5BV403N 5880 0.3 0.4 0.5 0.4 0.1 0.3 0.2 0.2 2.9 3.8 5.4 2.0 3.5GreyBS403F 4180 0.8 0.8 0.9 0.8 0.6 0.4 0.5 0.5 3.0 4.7 5.3 7.0 5.0BV403N 4180 0.5 0.7 0.8 0.7 0.4 0.3 0.5 0.4 3.0 4.9 5.9 7.9 5.4BS403F 4980 0.6 0.7 0.6 0.6 0.3 0.3 0.3 0.3 2.9 4.7 5.2 7.0 5.0BV403N 4980 0.6 0.6 0.7 0.6 0.4 0.4 0.4 0.4 5.6 4.4 6.0 7.6 5.9BS403F 5880 0.4 0.6 0.6 0.5 0.3 0.2 0.5 0.3 3.2 4.5 6.0 7.6 5.3BV403N 5880 0.6 0.4 0.8 0.6 0.3 0.2 1.2 0.6 2.9 4.8 6.1 7.8 5.4BurgundyBS403F 4180 0.4 0.2 0.3 0.3 0.3 0.3 0.3 0.3 1.7 2.4 2.8 2.9 2.5BV403N 4180 0.1 0.1 0.2 0.1 0.2 0.3 0.2 0.2 1.7 2.2 2.4 3.5 2.5BS403F 4980 0.1 0.1 0.2 0.1 0.2 0.4 0.2 0.3 1.9 2.1 2.6 3.2 2.5BV403N 4980 0.2 0.4 0.2 0.3 0.4 0.1 0.1 0.2 2.0 2.5 2.9 3.6 2.7BS403F 5880 0.1 0.2 0.1 0.1 0.4 0.1 0.1 0.2 2.0 2.3 2.6 3.4 2.6BV403N 5880 0.1 0.2 0.1 0.1 0.1 0.1 0.1 0.1 2.4 3.0 3.2 3.8 3.1Fastness PropertiesNonmetalized Acid Dyes with 1.5% UV StabilizerCIE LAB, Delta E ValuesSpruceBS403F 4180 2.8 4.8 5.5 4.4 0.8 1.4 2.1 1.4 10.3 13.6 14.6 15.9 13.6BV403N 4180 3.2 4.7 6.0 4.6 0.8 1.3 1.9 1.3 10.9 13.8 15.3 17.5 14.4BS403F 4980 3.3 2.0 6.7 4.0 0.8 1.4 2.1 1.4 10.2 13.8 15.2 17.1 14.1BV403N 4980 3.0 4.8 6.3 4.7 0.7 1.2 1.9 1.3 9.9 15.1 15.2 16.6 14.2BS403F 5880 3.2 5.0 7.1 5.1 0.9 1.6 1.8 1.4 10.8 14.3 15.6 16.9 14.4BV403N 5880 3.0 5.2 6.3 4.8 0.8 1.4 1.7 1.3 10.6 14.2 15.3 17.8 14.5GreyBS403F 4180 2.0 3.1 3.6 2.9 1.0 2.4 2.1 1.8 5.4 8.5 10.1 12.5 9.1BV403N 4180 1.6 2.9 3.7 2.7 0.7 0.8 2.5 1.3 5.3 8.6 10.6 12.5 9.3BS403F 4980 1.7 2.9 4.3 3.0 0.9 1.7 1.4 1.3 5.8 8.7 9.7 12.2 9.1BV403N 4980 1.6 2.5 3.3 2.5 1.1 0.8 1.9 1.3 5.6 8.7 10.5 13.4 9.6BS403F 5880 1.8 2.9 4.1 2.9 1.1 1.3 2.9 1.8 6.2 9.2 10.5 13.2 9.8BV403N 5880 1.5 2.7 3.6 2.6 0.5 0.9 1.6 1.0 5.5 8.7 10.7 13.1 9.5BurgundyBS403F 4180 1.6 2.5 3.5 2.5 1.4 1.4 1.7 1.5 7.8 17.5 19.9 24.3 17.4BV403N 4180 1.8 3.0 4.1 3.0 0.5 1.4 2.0 1.3 6.4 12.9 16.1 19.6 13.8BS403F 4980 1.4 2.6 3.6 2.5 0.8 1.2 1.8 1.3 9.0 18.9 21.3 24.9 18.5BV403N 4980 1.9 2.7 3.6 2.7 0.6 1.3 1.9 1.3 4.8 11.9 14.2 19.6 12.6BS403F 5880 1.7 3.0 4.1 2.9 0.6 1.4 1.9 1.3 9.4 19.1 21.9 24.0 18.6BV403N 5880 1.9 3.0 3.9 2.9 0.8 1.4 2.6 1.6 4.9 12.3 16.0 20.0 13.3__________________________________________________________________________
TABLE IV______________________________________Fastness PropertiesThree Color AveragesSample(winding speed) Ozone NO.sub.x Xenon______________________________________Metalized Acid DyesNo UV StabilizerBS403F (4180) 1.3 1.2 9.2BV403N (4180) 1.3 1.0 4.2BS403F (4980) 0.8 0.6 8.3BV403N (4980) 1.0 0.7 4.8BS403F (5880) 0.8 0.3 9.8BV403N (5880) 0.5 0.7 4.11.5% UV StabilizerBS403F (4180) 0.5 0.3 3.7BV403N (4180) 0.3 0.4 3.9BS403F (4980) 0.3 0.3 3.6BV403N (4980) 0.4 0.3 4.1BS403F (5880) 0.3 0.2 3.8BV403N (5880) 0.4 0.3 4.0Nonmetalized Acid DyesNo UV StabilizerBS403F (4180) 3.8 2.0 18.3BV403N (4180) 3.9 1.5 12.4BS403F (4980) 3.9 1.9 18.3BV403N (4980) 3.6 1.4 11.9BS403F (5880) 4.0 1.8 18.3BV403N (5880) 3.7 1.5 12.41.5% UV StabilizerBS403F (4180) 3.3 1.6 13.4BV403N (4180) 3.4 1.3 12.5BS403F (4980) 3.2 1.3 13.9BV403N (4980) 3.3 1.3 12.1BS403F (5880) 3.7 1.5 14.3BV403N (5880) 3.4 1.3 12.4______________________________________
The invention shows a significant improvement in dye lightfastness relative to conventional dyed fibers, even when the stabilizer is omitted.
Results for strength retention after xenon light exposures are given in Table V. Results for strength retention after xenon light exposure are shown graphically in FIGS. 5-8. The invention shows significant improvement over conventional fibers in strength (without the use of a stabilizer) when using either metalized add or acid dyes.
TABLE V__________________________________________________________________________ 112 kJ 188 kJ 225 kJ 300 kJ Winding Orig % Str. 3 Color % Str. 3 Color % Str. 3 Color % Str. 3 ColorSample Speed Str. Str. Retain Avg. Str. Retain Avg. Str. Retain Avg. Str. Retain Avg.__________________________________________________________________________Strength Retention After Xenon ExposuresMetalized Acid Dyes - No UV StabilizerSpruceBS403F 4180 3.9 2.7 69.2 62.3 2.2 56.4 46.2 1.8 46.2 40.0 1.1 28.2 26.9BV403N 4180 3.5 3.5 100.0 93.3 2.7 77.1 79.6 2.1 60.0 67.8 2.1 60.0 62.7BS403F 4980 3.8 3.0 78.2 73.2 2.2 57.9 47.8 1.8 47.4 36.6 1.0 26.3 27.1BV403N 4980 4.1 3.1 75.6 82.9 2.7 65.6 71.4 2.5 61.0 65.7 2.1 51.2 58.3BS403F 5880 3.3 2.9 87.9 71.9 2.2 66.7 49.2 1.9 57.6 41.7 1.3 39.4 33.9BV403N 5880 4.1 3.1 75.6 83.0 2.5 61.0 69.3 2.3 56.1 62.9 2.1 51.2 57.2GreyBS403F 4180 3.6 1.2 33.3 0.4 11.1 0.2 5.6 0.0 0.0BV403N 4180 4.0 3.2 80.0 2.9 72.5 2.6 65.0 2.2 55.0BS403F 4980 3.9 2.2 56.4 0.6 15.4 0.0 0.0 0.0 0.0BV403N 4980 4.2 3.5 83.3 2.8 66.7 2.6 61.9 2.4 57.1BS403F 5880 3.9 1.4 35.9 0.2 5.1 0.0 0.0 0.0 0.0BV403N 5880 4.1 3.5 85.4 2.9 70.7 2.6 63.4 2.4 58.5BurgundyBS403F 4180 3.8 3.2 84.2 2.7 71.1 2.6 68.4 2.0 52.6BV403N 4180 3.7 3.7 100.0 3.3 89.2 2.9 78.4 2.7 73.0BS403F 4980 4.0 3.4 85.0 2.8 70.0 2.5 62.5 2.2 55.0BV403N 4980 3.9 3.5 89.7 3.2 82.1 2.9 74.4 2.6 66.7BS403F 5880 3.7 3.4 91.9 2.8 75.7 2.5 67.6 2.3 62.2BV403N 5880 4.2 3.7 88.1 3.2 76.2 2.9 69.0 2.6 61.9Strength Retention After Xenon ExposuresNonmetalized Acid Dyes - No UV StabilizerSpruceBS403F 4180 3.9 1.5 38.5 49.2 0.4 10.3 25.5 0.2 5.1 16.7 0.0 0.0 6.1BV403N 4180 4.2 2.7 64.3 70.1 1.9 45.2 50.8 1.6 38.1 39.0 1.1 26.2 26.5BS403F 4980 3.9 1.3 33.3 46.0 0.4 10.3 24.6 0.2 5.1 17.8 0.0 0.0 5.8BV403N 4980 3.8 2.8 73.7 77.1 2.0 51.8 55.8 1.7 44.7 45.5 1.4 36.8 34.1BS403F 5880 4.0 1.2 30.0 47.2 0.4 10.0 25.6 0.2 5.0 17.8 0.0 0.0 7.6BV403N 5880 4.1 2.8 68.3 71.5 2.2 53.7 56.1 1.6 39.0 43.1 1.3 31.7 30.9GreyBS403F 4180 3.8 2.5 65.8 1.7 44.7 1.2 31.6 0.7 18.4BV403N 4180 4.1 3.1 75.6 2.4 58.5 1.8 43.9 1.3 31.7BS403F 4980 4.0 2.5 62.5 1.7 42.5 1.3 32.5 0.7 17.5BV403N 4980 3.9 3.3 84.6 2.4 61.5 2.0 51.3 1.5 38.5BS403F 5880 4.1 2.7 65.9 1.8 43.9 1.4 34.1 0.7 17.1BV403N 5880 4.1 3.3 80.5 2.7 65.9 2.2 53.7 1.7 41.5BurgundyBS403F 4180 3.7 1.6 43.2 0.8 21.6 0.5 13.5 0.0 0.0BV403N 4180 3.7 2.6 70.3 1.8 48.6 1.3 35.1 0.8 21.6BS403F 4980 3.8 1.6 42.1 0.8 21.1 0.6 15.8 0.0 0.0BV403N 4980 3.7 2.7 73.0 2.0 54.1 1.5 40.5 1.0 27.0BS403F 5880 3.5 1.6 45.7 0.8 22.9 0.5 14.3 0.2 5.7BV403N 5880 4.1 2.7 65.9 2.0 48.8 1.5 36.6 0.8 19.5Strength Retention After ExposuresMetalized Acid Dyes With 1.5% UV StabilizerSpruceBS403F 4180 4.0 3.6 90.0 95.7 3.1 77.5 82.7 2.7 67.5 77.6 2.4 60.0 67.3BV403N 4180 3.6 3.3 91.7 92.1 2.7 75.0 76.0 2.5 69.4 68.9 2.1 58.3 59.1BS403F 4980 3.6 3.5 97.2 99.0 2.9 80.6 83.7 2.7 75.0 77.4 2.4 66.7 68.5BV403N 4980 3.5 3.3 94.3 90.9 2.8 80.0 74.8 2.1 60.0 61.6 2.1 60.0 56.0BS403F 5880 3.5 3.3 94.3 93.0 2.7 77.1 74.4 2.4 68.6 71.1 2.2 62.9 65.8BV403N 5880 4.1 3.4 82.9 86.9 2.6 63.4 68.8 2.4 58.5 63.8 2.2 53.7 56.3GreyBS403F 4180 3.7 3.4 91.9 2.9 78.4 2.8 75.7 2.4 64.9BV403N 4180 3.9 3.2 82.1 2.7 69.2 2.4 61.5 1.9 48.7BS403F 4980 3.7 3.6 97.3 2.7 73.0 2.5 67.6 2.1 56.8BV403N 4980 4.2 3.4 81.0 2.5 59.5 2.2 52.4 1.8 42.9BS403F 5880 3.9 3.4 87.2 2.3 58.2 2.6 66.7 2.3 59.0BV403N 5880 3.9 3.4 87.2 2.6 66.7 2.4 61.5 1.9 48.7BurgundyBS403F 4180 3.9 4.1 105.1 3.6 92.3 3.5 89.7 3.0 76.9BV403N 4180 3.7 3.8 102.7 3.1 83.8 2.8 75.7 2.6 70.3BS403F 4980 3.9 4.0 102.6 3.8 97.4 3.5 89.7 3.2 82.1BV403N 4980 4.0 3.9 97.5 3.4 85.0 2.9 72.5 2.6 65.0BS403F 5880 4.1 4.0 97.6 3.6 87.8 3.2 78.0 3.1 75.6BV403N 5880 4.2 3.8 90.5 3.2 76.2 3.0 71.4 2.8 66.7Strength Retention After ExposuresNonmetalized Acid Dyes With 1.5% UV StabilizerSpruceBS403F 4180 4.0 3.0 75.0 73.8 2.5 62.5 52.9 2.1 52.5 44.1 1.6 40.0 33.0BV403N 4180 3.8 2.9 76.3 74.1 2.2 57.9 55.6 1.4 36.8 39.5 0.9 23.7 26.0BS403F 4980 3.8 2.9 76.3 73.2 2.4 63.2 55.5 1.9 50.0 44.9 1.5 39.5 30.8BV403N 4980 3.5 2.8 80.0 77.9 2.0 57.1 56.7 1.7 48.6 46.1 1.0 28.6 27.5BS403F 5880 4.1 2.9 70.7 71.9 2.3 56.1 54.7 2.0 48.8 42.3 1.3 31.7 28.7BV403N 5880 4.2 2.9 69.0 72.7 2.2 52.4 54.5 1.8 42.9 44.6 1.1 26.2 28.1GreyBS403F 4180 4.0 3.3 82.5 2.4 60.0 2.3 57.5 1.8 45.0BV403N 4180 4.0 3.2 80.0 2.6 65.0 2.0 50.0 1.3 32.5BS403F 4980 4.1 3.3 80.5 2.6 63.4 2.3 56.1 1.7 41.5BV403N 4980 3.9 3.4 87.2 2.5 64.1 2.1 53.8 1.3 33.3BS403F 5880 4.0 3.4 85.0 2.6 65.0 2.1 52.5 1.6 40.0BV403N 5880 4.0 3.3 82.5 2.6 65.0 2.2 55.0 1.5 37.5BurgundyBS403F 4180 3.6 2.3 63.9 1.3 36.1 0.8 22.2 0.5 13.9BV403N 4180 4.1 2.7 65.9 1.8 43.9 1.3 31.7 0.9 22.0BS403F 4980 3.5 2.2 62.9 1.4 40.0 1.0 28.6 0.4 11.4BV403N 4980 3.9 2.6 66.7 1.9 48.7 1.4 35.9 0.8 20.5BS403F 5880 3.5 2.1 60.0 1.5 42.9 0.9 25.7 0.5 14.3BV403N 5880 3.9 2.6 66.7 1.8 46.2 1.4 35.9 0.8 20.5__________________________________________________________________________
EXAMPLE 2
Four 1100/68 bright, trilobal cross section polyamide yams are prepared by conventional polyamide melt spinning techniques. The yarns are prepared from nylon-6 polymers regulated (terminated) with 0.095 wt % benzoic acid (Sample 2BA), 0.15 wt % propionic acid (Sample 2PA), 0.13 wt % terephthalic acid (Sample 2TPA) and 0.30 wt % terephthalic acid plus 0.15 wt % triacetone diamine �4Amino-2,2-6,6, tetramethyl piperidine! (Sample 2TPA/TAD) The yarns are knitted into tubes and scoured for 20 minutes at 75.degree. C. with the following additives:
20:1 bath ratio, demineralized water
0.5 grams/liter Kieralon.RTM. NB-OL (anionic and nonionic surfactant commercially available from BASF Corporation, Mt. Olive, N.J.)
0.5 grams/liter TSPP (tetrasodium pyrophosphate)
Each tube is then dyed in a separate dyebath taken from a master bath which contained the following:
30:1 bath ratio, demineralized water
20% o.w.f. Uniperol.RTM. NB-SE (an oxyethylene leveling agent commercially available from BASF Corporation, Mt. Olive, N.J.)
20% o.w.f. Eulysin.RTM. WP (a low volatility organic ester for pH control commercially available from BASF Corporation)
0.005% Irgalan.RTM. Red B-K 200% (C.I. Acid Red 182)
0.125% Irgalan.RTM. Black BGL 200% (C.I. Acid Black 107)
0.030% Irgalan.RTM. Yellow 3RL 250% (C.I. Acid Orange 162) (Lanasy.RTM. and Irgalan.RTM. dyestuffs are commercially available from Sandoz Chemicals Corporation of Charlotte, N.C., and Ciba Corporation of Greensboro, N.C., respectively.)
The initial dyebath pH is adjusted to 10.0 with soda ash. In the dyebath, samples are heated to 95.degree. C. over 30 minutes and held at 95.degree. C. for 30 minutes. The dyebath is cooled. The Eulysin.RTM. WP brings the pH down to 6-7 during the dyeing. The samples are then removed from the dyebath, rinsed in warm water, then in cold water and dried. Sections of each dyed tube are exposed to 112.8 kJ of xenon light by SAE Test Method J1885. Delta E (total color change) values compared to a dyed, unexposed sample for each type of yarn is presented in Table VI.
TABLE VI______________________________________ Sample .DELTA.E______________________________________ 2BA 18.2 2PA 16.0 2TPA 17.5 2TPA/TAD 3.5______________________________________
EXAMPLE 3
Four polyamide yarns are prepared as described in Example 2. Each yarn is steam heatset by conventional means used for carpet yarn. Each yarn is scoured and dyed as in Example 2, except the following blue shade is used in dyeing.
0.013% Irgalan.RTM. Bordeaux EL 200% (C.I. Acid Red 251)
0.049% Irgalan.RTM. Blue 3GL (C.I. Acid Blue 171)
0.026% Irgalan.RTM. Grey GL 200% (C.I. Acid Black 131:1)
0.002% Lanacron.RTM. Brown S-GL (C.I. Acid Brown 298)
Sections of each dyed tube are exposed to 112.8 kJ of xenon light by SAE Test Method J1885. Delta E values are presented in Table VII.
TABLE VII______________________________________ Sample .DELTA.E______________________________________ 3BA 23.3 3PA 21.0 3TPA 21.7 3TPA/TAD 11.5______________________________________

Number	Name	Date
4756947	Nishikawa	Jul 1988
4874391	Reinert	Oct 1989
5618909	Lofquist et al.	Apr 1997

Number	Date	Country
0466647A1	Jan 1992	EPX
0516192A2	Dec 1992	EPX
0546993A1	Jun 1993	EPX
2642764	Aug 1990	FRX
2642461 A1	Mar 1978	DEX
3823112A1	Jan 1990	DEX
3901717 A1	Jul 1990	DEX
19537614A1	Apr 1997	DEX
9-41218	Feb 1997	JPX
9-41217	Feb 1997	JPX
670588	Jun 1979	SUX
2 220 418	Jan 1990	GBX
WO 9009408	Aug 1990	WOX
005044840	Oct 1995	WOX
WO 9705189	Feb 1997	WOX

Photochemically stabilized polyamide compositions

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