The present disclosure relates to photodetector arrays, and more specifically, to a photdetector array including an array of pixels over a substrate with each pixel including a set of diffraction gratings upon a semiconductor photodetector.
Photodetector arrays are used in photonic integrated circuits to convert light to an electric signal. One challenge with current photodetector arrays is that they are incapable of selectively absorbing and converting an incoming optical signal (light) with different wavelengths. Current photodetector arrays also use silicon diffraction gratings in-line with the optical signal, which creates back-reflection.
An aspect of the disclosure is directed to a structure, comprising: a substrate; and an array of pixels over the substrate, each pixel including a set of diffraction gratings directly on a semiconductor photodetector, wherein a pitch of the set of diffraction gratings associated with each pixel in the array of pixels are different to enable each pixel to detect a specific wavelength of light different than other pixels of the array of pixels.
Another aspect of the disclosure includes a structure, comprising: a substrate; an array of pixels over the substrate, each pixel including a set of diffraction gratings directly on a semiconductor photodetector, wherein each set of diffraction gratings includes one of polysilicon and silicon; a trench isolation about each semiconductor photodetector; and an air cavity under at least one semiconductor photodetector in the substrate, wherein a pitch of the set of diffraction gratings associated with each pixel in the array of pixels are different to enable each pixel to detect a specific wavelength of light different than other pixels of the array of pixels such that the array of pixels absorbs greater than one wavelength of light.
An aspect of the disclosure related to a method, comprising: forming an array of pixels on a substrate, by: forming an array of semiconductor photodetectors on a substrate, the array of semiconductor photodetectors surrounded by a trench isolation; and forming a set of diffraction gratings directly on each semiconductor photodetector to create the array of pixels, wherein a pitch of the set of diffraction gratings associated with each semiconductor photodetector is different to enable each pixel to detect a specific wavelength of light different than other pixels of the array of pixels.
The foregoing and other features of the disclosure will be apparent from the following more particular description of embodiments of the disclosure.
The embodiments of this disclosure will be described in detail, with reference to the following figures, wherein like designations denote like elements, and wherein:
It is noted that the drawings of the disclosure are not necessarily to scale. The drawings are intended to depict only typical aspects of the disclosure, and therefore should not be considered as limiting the scope of the disclosure. In the drawings, like numbering represents like elements between the drawings.
In the following description, reference is made to the accompanying drawings that form a part thereof, and in which is shown by way of illustration specific illustrative embodiments in which the present teachings may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the present teachings, and it is to be understood that other embodiments may be used and that changes may be made without departing from the scope of the present teachings. The following description is, therefore, merely illustrative.
It will be understood that when an element such as a layer, region, or substrate is referred to as being “on” or “over” another element, it may be directly on the other element or intervening elements may also be present. In contrast, when an element is referred to as being “directly on” or “directly over” another element, there may be no intervening elements present. It will also be understood that when an element is referred to as being “connected” or “coupled” to another element, it may be directly connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being “directly connected” or “directly coupled” to another element, there are no intervening elements present.
Reference in the specification to “one embodiment” or “an embodiment” of the present disclosure, as well as other variations thereof, means that a particular feature, structure, characteristic, and so forth described in connection with the embodiment is included in at least one embodiment of the present disclosure. Thus, the phrases “in one embodiment” or “in an embodiment,” as well as any other variations appearing in various places throughout the specification are not necessarily all referring to the same embodiment. It is to be appreciated that the use of any of the following “/,” “and/or,” and “at least one of,” for example, in the cases of “A/B,” “A and/or B” and “at least one of A and B,” is intended to encompass the selection of the first listed option (a) only, or the selection of the second listed option (B) only, or the selection of both options (A and B). As a further example, in the cases of “A, B, and/or C” and “at least one of A, B, and C,” such phrasing is intended to encompass the first listed option (A) only, or the selection of the second listed option (B) only, or the selection of the third listed option (C) only, or the selection of the first and the second listed options (A and B), or the selection of the first and third listed options (A and C) only, or the selection of the second and third listed options (B and C) only, or the selection of all three options (A and B and C). This may be extended, as readily apparent by one of ordinary skill in the art, for as many items listed.
Embodiments of the disclosure provide a photodetector array that includes a substrate, and an array of pixels over the substrate. Each pixel includes a set of diffraction gratings directly on a semiconductor photodetector. Hence, the diffraction gratings are integrated with the semiconductor photodetector. A pitch of the set of diffraction gratings associated with each pixel in the array of pixels are different, which enables each pixel to detect a specific wavelength of light different than other pixels of the array of pixels. The semiconductor photodetector can thus be used as an optical de-multiplexer. An air cavity may be provided in the substrate under the semiconductor photodetector to improve light absorption. A method of forming the photodetector array is also disclosed. The semiconductor photodetector can be used as part of a photonic integrated circuit (PIC) on complementary metal-oxide semiconductor (CMOS)-compatible semiconductor photonic chips, potentially including integrated electronics.
Photodetector array 100 may also include an array of pixels 108 over substrate 102. For purposes of description, four pixels 110A-D are shown in an array. It is emphasized that any number of pixels 110 may be provided in an array according to embodiments of the disclosure. Pixels 110 may be arranged in any desired manner. Each pixel 110 includes a set of diffraction gratings 112 directly on a semiconductor photodetector 114. A diffraction grating is an optical device with periodic grating elements 116 that split and diffract an optical signal, e.g., light, into several separate beams depending on wavelength. The pitch P1-P4 of a set of diffraction gratings 112 is the spacing between the individual grating elements 116. The pitch of the diffraction grating determines the wavelength of the optical signal that can pass therethrough to be absorbed and converted to an electric signal by semiconductor photodetector 114. Semiconductor photodetector 114 may include but is not limited to: germanium (Ge), silicon (Si), or silicon germanium (SiGe). In accordance with embodiments of the disclosure, pitches P1-P4 of set of diffraction gratings 112 associated with each pixel 110A-D in array of pixels 108 are different to enable each pixel 110 to detect a specific wavelength of light different than other pixels 110 of array of pixels 108. For example, pixel 110D may have a pitch of 390 nanometers (nm), pixel 110C may have a pitch of 400 nm, and pixel 110B may have a pitch of 410 nm. Array of pixels 108 thus may absorb greater than one wavelength of light. In this manner, photodetector array 100 can act as an optical de-multiplexer, isolating any number of desired specific wavelengths of light.
Each set of diffraction gratings 112 may include grating elements 116 including silicon or polysilicon. Sets of diffraction gratings 112 may be formed with other layers of the selected material as part of formation of integrated electronics in other regions of substrate 102. Each pixel 110 may be optically and electrically separated from an adjacent pixel 110 by a trench isolation 120. Trench isolations 120 may be formed of any currently-known or later developed substance for providing electrical and/or optical insulation, and as examples may include: silicon nitride (Si3N4), silicon oxide (SiO2), fluorinated SiO2 (FSG), hydrogenated silicon oxycarbide (SiCOH), porous SiCOH, boro-phospho-silicate glass (BPSG), silsesquioxanes, carbon (C) doped oxides (i.e., organosilicates) that include atoms of silicon (Si), carbon (C), oxygen (O), and/or hydrogen (H), thermosetting polyarylene ethers, a spin-on silicon-carbon containing polymer material, near frictionless carbon (NFC), or layers thereof.
While
Any number of pixels 110 in an array of pixels 108 may include the alternative embodiments described relative to
Etching generally refers to the removal of material from a substrate (or structures formed on the substrate), and is often performed with a mask in place so that material may selectively be removed from certain areas of the substrate, while leaving the material unaffected, in other areas of the substrate. There are generally two categories of etching, (i) wet etch and (ii) dry etch. Wet etch is performed with a solvent (such as an acid) which may be chosen for its ability to selectively dissolve a given material (such as oxide), while, leaving another material (such as polysilicon) relatively intact. This ability to selectively etch given materials is fundamental to many semiconductor fabrication processes. A wet etch will generally etch a homogeneous material (e.g., oxide) isotropically, but a wet etch may also etch single-crystal materials (e.g. silicon wafers) anisotropically. Dry etch may be performed using a plasma. Plasma systems can operate in several modes by adjusting the parameters of the plasma. Ordinary plasma etching produces energetic free radicals, neutrally charged, that react at the surface of the wafer. Since neutral particles attack the wafer from all angles, this process is isotropic. Ion milling, or sputter etching, bombards the wafer with energetic ions of noble gases, which approach the wafer approximately from one direction, and therefore this process is highly anisotropic. Reactive-ion etching (RIE) operates under conditions intermediate between sputter and plasma etching and may be used to produce deep, narrow features, such as STI trenches. Here, a RIE may be used.
After a bottom cleaning that partially enlarges opening 172 below oxide liner 174, as shown in
As noted, a pitch of the set of diffraction gratings 112 associated with each semiconductor photodetector 114 may be different to enable each pixel 110 to detect a specific wavelength of light different than other pixels 110 of the array of pixels 108. Sets of diffraction gratings 112 may include, for example, silicon or polysilicon. Ends of each diffraction grating element 116 may be aligned with an edge of a respective semiconductor photodetector 114, or one or more elements may extend onto trench isolations 120 adjacent to a respective semiconductor photodetector 114. Pitches created may be any of those described relative to embodiments described herein, e.g., such as those shown in
In alternative embodiments, shown in
The method may also include forming at least one set of diffraction gratings 112 with a pitch that is non-uniform, as shown in
The method as described above is used in the fabrication of photonic integrated circuit chips (PICs). The resulting PICs can be distributed by the fabricator in raw wafer form (that is, as a single wafer that has multiple unpackaged chips), as a bare die, or in a packaged form. In the latter case the chip is mounted in a single chip package (such as a plastic carrier, with leads that are affixed to a motherboard or other higher level carrier) or in a multichip package (such as a ceramic carrier that has either or both surface interconnections or buried interconnections). In any case the chip is then integrated with other chips, discrete circuit elements, and/or other signal processing devices as part of either (a) an intermediate product, such as a motherboard, or (b) an end product. The end product can be any product that includes PICs and/or integrated circuit chips, ranging from toys and other low-end applications to advanced computer products having a display, a keyboard or other input device, and a central processor.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. “Optional” or “optionally” means that the subsequently described event or circumstance may or may not occur, and that the description includes instances where the event occurs and instances where it does not.
Approximating language, as used herein throughout the specification and claims, may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as “about”, “approximately” and “substantially”, are not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value. Here and throughout the specification and claims, range limitations may be combined and/or interchanged, such ranges are identified and include all the sub-ranges contained therein unless context or language indicates otherwise. “Approximately” as applied to a particular value of a range applies to both values, and unless otherwise dependent on the precision of the instrument measuring the value, may indicate +/−10% of the stated value(s).
The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the present disclosure has been presented for purposes of illustration and description, but is not intended to be exhaustive or limited to the disclosure in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the disclosure. The embodiment was chosen and described in order to best explain the principles of the disclosure and the practical application, and to enable others of ordinary skill in the art to understand the disclosure for various embodiments with various modifications as are suited to the particular use contemplated.