Information
-
Patent Grant
-
6310381
-
Patent Number
6,310,381
-
Date Filed
Thursday, May 6, 199926 years ago
-
Date Issued
Tuesday, October 30, 200124 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Sonnenschein, Nath & Rosenthal
-
CPC
-
US Classifications
Field of Search
US
- 257 773
- 257 774
- 257 776
-
International Classifications
-
Abstract
The purpose of the invention is to provide a photoelectric conversion element enable to ensure the connection of the contact electrode easily and accurately.The plurality of the laser oscillator in which a semiconductor layer and the p-side electrode are laminated are formed on the same substrate. Each contact electrode formed on the base substrate through each opening of the insulating layer is electrically connected to each p-side electrode. Each opening corresponding to each laser oscillator placed side by side is formed in a staggered configuration in the alignment direction. Each contact electrode is extended in parallel with the alignment direction corresponding to each opening. Accordingly, the space between each opening and the space between each contact electrode which are placed side by side in the alignment direction are widened and the requirement for highly accurate position matching is eliminated. Therefore, each p-side electrode and each contact electrode can be connected easily and accurately.
Description
RELATED APPLICATION DATA
The present application claims priority to Japanese Application Nos P10-126527 filed May 8, 1998, which applications are incorporated herein by reference to the extent permitted by law.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a photoelectric conversion element having a contact electrode for a photoelectric conversion portions and a method for manufacturing the same. More particularly, the invention relates to a photoelectric conversion element with the plurality of photoelectric conversion portions on the same substrate and a method of manufacturing the same.
2. Description of the Related Art
Today, different kinds of apparatuses such as an optical disc device, a laser beam printer, a duplicator using a laser diode, LD, have been developed. In recent years, more rapidity and higher performance are demanded for an operation provided by each of those devices. To satisfy such a demand, the use of the plurality of laser beams has been considered as one method. For example, simultaneous reading of the plurality of tracks by using the plurality of laser beams easily increase the reading speed in an optical disc device. Thus, the development of an LD, or a multi-beam laser, is demanded which can inject the plurality of laser beams simultaneously.
FIGS. 1 and 2
show the disassembled construction of a conventional multi-beam laser.
FIG. 1
shows a multi-beam laser with two laser beams.
FIG. 2
shows a multi-beam laser with four laser beams. These multi-beam laser have the plurality of laser oscillators
110
on the same substrate
111
. Each of those electrode
117
is electrically connected to each contact electrode
131
formed on a base
132
with each wiring
133
in between, respectively. Increase in the number of laser beams requires narrower space between each laser beam. For example, suppose the space between two laser beams is 60 μm. Then, if the number of laser beams are four, the space between each laser beam will be 20 μm. In this way, as the number of laser beams increases, the space S
1
between each laser oscillator
110
becomes narrower.
SUMMARY OF THE INVENTION
However, in a conventional multi-beam laser, each contact electrode
131
is connected to the whole surface of each electrode
117
on each laser oscillator
110
, respectively. For that reason, when the number of the laser beams increases and the space S
1
between each laser oscillator
110
becomes narrower, extremely highly precise position matching has been required for those laser beams. That is, since each space between each electrode
117
and each contact electrode
131
are close, a small displacement of each contact electrode
131
makes one contact electrode
131
connect to the electrode
117
of two laser oscillators
110
, respectively. Thus, each laser oscillator
110
can not be driven independently. Therefore, if the number of laser beams is increased to achieve more rapidity and higher performance, it causes difficulty in connecting each contact electrode
131
and each electrode
117
accurately. For that reason, mass production has been also difficult.
The present invention has been realized in view of such problems. It is an object of this invention to provide a photoelectric conversion element which can keep easy and accurate connection of contact electrode and a method for manufacturing the same.
The photoelectric conversion element comprises: a photoelectric conversion portion having a semiconductor layer equipped on a substrate and an electrode equipped on the semiconductor layer, a contact electrode electrically connected to the electrode of the photoelectric conversion portion, and an insulating layer formed between the contact electrode and the electrode of the photoelectric conversion portion and equipped with an opening for connecting them electrically.
The method for manufacturing the photoelectric conversion element according to this invention includes: forming a photoelectric conversion portion having a semiconductor layer equipped on a substrate and an electrode equipped on the semiconductor layer, forming an insulating layer having an opening for the electrode of the photoelectric conversion portion, and forming a contact electrode electrically connected to the electrode of the photoelectric conversion portion through the opening of the insulating layer.
In the photoelectric conversion element according to this invention, the electrode of the photoelectric conversion portion and the contact electrode are electrically connected through the opening of the insulating layer. Thus, high precision is not required for the position matching of the electrode and the contact electrode, being connected easily and accurately.
In the method for manufacturing the photoelectric conversion element according to this invention, the photoelectric conversion portion having the semiconductor layer equipped on the substrate and the electrode is formed first. Then, the insulating layer with the opening for this electrode is formed. Following that, the contact electrode is formed which is electrically connected to the electrode of the photoelectric portion through the opening of this insulating layer.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view showing a disassembled structure of the conventional multi-beam laser.
FIG. 2
is a perspective view showing a disassembled structure of the other conventional multi-beam laser.
FIG. 3
is a perspective view showing a structure of a laser diode of one embodiment of the invention.
FIG. 4
is a cross sectional view taken on line I—I of the laser diode shown in FIG.
3
.
FIG. 5
is a perspective view showing the laser diode of
FIG. 3
partly disassembled along the line II—II.
FIG. 6
is a cross sectional view taken on line II—II of the laser diode shown in FIG.
3
.
FIGS. 7A
,
7
B,
7
C are a cross sectional view taken on line I—I showing each manufacturing process of the laser diode of FIG.
3
.
FIGS. 8A
,
8
B are a cross sectional view taken on line I—I showing each manufacturing process following FIG.
7
.
FIG. 9
is a cross sectional view taken on line I—I showing each manufacturing process following FIG.
8
.
FIG. 10
is a cross sectional view taken on line I—I showing a manufacturing process following FIG.
9
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The embodiments of this invention will be described in detail with reference to the accompanying drawings.
FIG. 3
shows a whole structure of a laser diode that is a photo electric conversion element according to one embodiment of the invention.
FIG. 4
shows a sectional structure taken on line II—II of FIG.
3
.
FIG. 5
shows a structure disassembled along the line II—II of FIG.
2
. Here, a photoelectric conversion element refers to an element that converts optical energy and electric energy. This photoelectric conversion element converts optical energy to electric energy and vise versa.
As shown in
FIG. 3
, this laser diode has the plurality (
4
in
FIG. 3
) of laser oscillator
10
as a photoelectric conversion portion deployed vertically to the resonator direction A. Each laser oscillator
10
may have the same structure each other. As shown in
FIG. 4
, n-type clad layer
12
, active layer
13
, p-type clad layer
14
and cap layer
15
are laminated successively on one surface, a surface (100), of the successive, same substrate
11
. The size of each laser oscillator
10
may have the resonator direction A with 350 μm in length and with 12 μm in width in the vertical direction. A space Si between each laser oscillator
10
is, for example, 3 μm.
A substrate
11
is composed of n-type GaAs with silicon, Si, or selenium, Se, as a n-type impurity, for example. Each n-type clad layer
12
is composed of n-type AlGaAs mixed crystal with silicon or selenium as a n-type impurity, for example. The composition ratio in a class III chemical element of this n-type AlGaAs mixed crystal is, for example, 45% aluminum, Al, and 55% gallium (%: mole %.) Each active layer
13
is composed of, for example, i-AlGaAs mixed crystal without impurities (‘i-’ refers to no impurities.) The composition ratio in a class III chemical element of this n-type AlGaAs mixed crystal is, for example, 14% aluminum, Al, and 86% Sgallium. Each p-type clad layer
14
is composed of, for example, p-type AlGaAs mixed crystal with zinc, Zn, as a impurity. The composition ratio in a class III chemical element of this p-type AlGaAs mixed crystal is, for example, 45% aluminum and 55% gallium. Each cap layer
15
is composed of, for example, p-type AlGaAs mixed crystal with zinc as a p-type impurity.
Each p-type clad layer
14
has current block layers
16
inserted in both sides along the resonator direction A which is vertical to the surface of paper in
FIG. 4
in part of the laminated layer direction. That is, each p-type clad layer
14
becomes narrower in width in the resonator direction A and in the vertical direction constructing a current narrowing portion.
Each of these current block layers
16
is composed of, for example, n-type GaAs with silicon or selenium as a n-type impurity.
Each laser oscillator
10
also has each p-side electrode
17
at the opposite side of the p-type clad layer
14
of each cap layer
15
, respectively, while the other surface opposing to one surface of the substrate
11
has an n-side electrode
18
, respectively. Each p-side electrode
17
has an alloy composition made by laminating a titanium (Ti) layer, a platinum (Pt) layer and a gold (Au) layer, for example, successively from the side of the cap layer
15
and heat is added thereon to be connected electrically to each cap layer
15
. An n-side electrode
18
has an alloy composition made by laminating an alloy layer consisting of gold and germanium (Ge),a nickel (Ni) layer, and a gold (Au) layer, for example, successively from the side of the substrate
11
and heat is added thereon to be connected electrically to the substrate
11
.
Furthermore, each laser oscillator
10
, as shown in
FIG. 3
, has a pair of facing films
19
a
and
19
b
, respectively, which are placed successively each other on a pair of sides vertical to the resonator direction A. One facing film
19
a
is composed of oxide aluminum (Al
2
O
3
), for example, and has a low reflection factor. Another facing film
19
b
is composed by laminating an oxide aluminum layer and an amorphous silicon layer alternately, for example, and has a high reflection factor. In other words, light occurred in each active layer
13
is amplified by traveling between a pair of facing films
19
a
and
19
b
to be injected as a laser beam from the facing film
19
a
respectively.
As shown in
FIG. 5
, a mutually successive insulating layer
20
which is composed of an insulating material such as nitriding silicon (Si
3
N
4
) is formed so as to cover each p-side electrode
17
on each laser oscillator
10
.
That is, this insulating layer
20
covers a pair of sides parallel with the resonator direction A of each of the laser oscillator
10
, i.e. sides of each semiconductor layer and each p-side electrode
17
, and the surface between each laser oscillator
10
, respectively. The thickness of this insulating layer
20
is, for example, 0.15 μm and has the plurality of openings
21
corresponding to each p-side electrode
17
. Each opening
21
exposes about half of one side in the resonator direction A among each p-side electrode
17
and is placed alternately not to be side by side in the arrangement direction B which is vertical to the resonator direction A between each laser oscillator
10
mutually placed side by side.
Now, the position relationship of each opening
21
will be described further by making reference to FIG.
6
.
FIG. 6
shows a sectional structure near a laser oscillator
10
taken on line II—II of FIG.
4
. For example, on the surface parallel to the substrate
11
each area is divided in a grid by each line X drawn between each laser oscillator
10
in parallel with the resonator direction A and by each line Y drawn in the center of each laser oscillator
10
vertically to the resonator direction A. Each opening
21
is placed within each area which aligns in a slanting direction or aligns longitudinally or laterally with more than one area of space between the areas the openings are positioned. In other words, each opening
21
corresponding to each laser oscillator
10
placed side by side is placed within each area placed in a mutually slanting direction. Thus, as the space S
2
between each opening
21
placed side by side in the alignment direction B has one laser oscillator
10
between each other, the space S
2
is opened wide enough as much as about 18 μm. Also, the space S
3
between each opening
21
in the resonator direction A is opened widely enough as much as about
18
μm in view of a displacement while manufacturing.
As shown in
FIG. 5
, each of the contact electrode
31
is electrically connected to the p-side electrode
17
in each laser oscillator
10
through each opening
21
, respectively. In
FIG. 5
, broken lines indicate each position where the insulating layer is in a contact with each contact electrode
31
, and dotted areas indicate each position where each opening
21
is in a contact with. Thus, each contact electrode
31
extends from the center of laser oscillator
10
to the outside in parallel with the alignment direction B corresponding to each opening
21
, respectively. In other words, each contact electrode
31
corresponding to each laser oscillator
10
placed in one side off the center of the alignment direction B is extended toward the one side while each contact electrode corresponding to each laser oscillator
10
in the other side is extended toward the other side. It is preferable to form each contact electrode
31
by extending from the position corresponding to each opening
21
because it widens a contact area with a wire
33
and lowers its resistance. The space S
4
between each contact electrode
31
in the alignment direction B and the space S
5
in the resonator direction A are opened widely enough, respectively, matching each position of the openings
21
.
Each contact electrode
31
is formed on one surface of a base substrate
32
through each wire
33
and constructed by sequentially laminating a platinum layer and a soldered layer (an alloy layer of Pb and Sn), for example from the side of the base
32
. The base
32
is constructed by aluminum nitride (AIN), for example. Each wire
33
is constructed by sequentially laminating a titan layer, a platinum layer and a gold layer from the side of the base substrate
32
. An insulating film
34
consists of aluminum nitride is formed on the surface of each wiring
33
except on wire pad
33
a, for connecting wires.
As is shown in
FIG. 5
, the semiconductor laser according to this embodiment is further equipped with a position matching portion
40
for connecting each p-side electrode
17
and each contact electrode
31
on each laser oscillator
10
. The position matching portion
40
has two substrate side position matching portions
41
formed on one surface of the substrate
11
and two base substrate side position matching portion
42
formed on one surface of the base substrate
32
.
Each substrate side position matching portion
41
has a form of protrusion with extended parallely with the resonator direction A and is placed to catch each laser oscillator
10
, respectively. Each substrate side position matching
41
has almost the same internal construction as the one of each laser oscillator
10
except that a current block layes is equipped all over in the p-type clad layer, and each surface is constructed by the insulating film
20
, respectively. In other words, the opposite side of substrate
11
according to each of the substrate side position matching portion
41
is fixed in a contact with each contact electrode
31
, respectively. Thus, the substrate side position matching portion
41
can support the connection of each p-side electrode
17
and each contact electrode
31
on each laser oscillator
10
and, furthermore, support each laser oscillator
10
supplementary. Also, the insulating film
20
constructing the surface of each side position matching portion
41
has each opening
22
on at least a part of the opposing surface to each contact electrode
31
. By jointing each p-side electrode
17
as a metallic layer formed inside of each substrate side position matching portion
41
with each contact electrode
31
, respectively, the junction of each laser oscillator
10
and each contact electrode
31
can be supported more strongly.
Each base substrate side position matching portion
42
is constructed with two dents formed by rectangularly removing part of sides of the contact electrode
31
and the wiring
33
, respectively, corresponding to each substrate side position matching portion
41
.
A semiconductor laser with such a construction is manufactured by following.
From FIGS.
7
A˜
7
C to
FIGS. 8A
,
8
B show each manufacturing process.
Each drawings are section views taken on line I—I of FIG.
3
. First, as shown in
FIG. 7
A, prepare the substrate
11
consisting of n-type GaAs mix crystal, for example. By following the method of Metal Organic Chemical Vapor Deposition, MOCVD, raise the n-type clad layer
12
consisting of n-type AlGaAs mix crystal, the active layer
13
consisting of I-AlGaAs mix crystal and the p-type clad layer
14
consisting of I-AlGaAs mix crystal sequentially on the side of one surface (100 surface) of the substrate
11
.
Next, as shown in
FIG. 7B
, by following the MOCVD method, for example, raise the current block layer
16
consisting of n-type GaAs on the p-type clad layer
14
. Then, by following the Reactive Ion Etching, RIE, method, for example, remove this current block layer
16
selectively according to a laser oscillator forming area
51
to shape it in a predetermined form. Though the plurality of semiconductor laser forming areas exist on one surface of the substrate
11
, only one semiconductor laser forming area is shown in each flow diagram shown in
FIGS. 7-9
.
As shown in
FIG. 7C
, after shaping the current block layer
16
, by following the MOCVD method, for example, raise a part of the p-type clad layer
14
consisting of p-type AlGaAs mix crystal and the cap layer
15
consisting of p-type GaAs sequentially on the current block layer
16
and ptype clad layer
14
. Then, in order to achieve ohmic contact between the cap layer
15
and the p-side electrode
17
thereon, diffuse zinc into the cap layer
15
.
After diffusing zinc, as shown in
FIG. 8A
, apply and form a photoresist film
52
on the cap layer
15
to form each opening
52
a
and
52
b
corresponding to each laser oscillator forming area
51
and each position matching portion forming area
53
. Then, evaporate a titan layer, a platinum layer and a gold layer, for example, on to the photo-resist film
52
and the cap layer
15
sequentially to form the p-side electrode
17
. Next, remove the p-side electrode
17
formed on the photo-resist film
52
along with the photo-resist film
52
. Thus, each p-side electrode
17
remains in order to correspond to only each laser oscillator forming area
51
and each position matching portion forming area
53
, respectively.
After respectively forming each p-side electrode
17
, as shown in
FIG. 8B
, by following the RIE method, remove selectively part of the cap layer
15
, the p-type clad layer
14
, the current block layer
16
, the active layer
13
and the n-type clad layer
12
, respectively using each p-side electrode
17
as a mask. Accordingly the active layer
13
, the p-type clad layer
14
, and the cap layer
15
are separated respectively according to each laser oscillator forming area
51
and each position matching portion forming area
53
. This separation is done using each p-side electrode
17
as a mask directly, so a lithography process is not required and precise separation can be achieved with fewer process. However, without using each p-side electrode
17
as a mask, it is possible to form a resist film on each p-side electrode
17
through a lithography process selectively and etch the resist film used as a mask by following the RIE method to separate them.
After separating them, as shown in
FIG. 9A
, by following the Chemical Vapor Deposition, CVD, method, for example, form the insulating layer
20
on the whole surface of one side of the substrate
11
including the p-side electrode
17
. Then, remove the insulating film
20
selectively by etching to form each opening
21
corresponding to each laser oscillator forming area
51
, while forming each opening
22
corresponding to each position matching portion forming area
53
, respectively. Be sure to form them within each area that is divided in a grid and aligned in a slanting direction or aligns longitudinally or laterally with more than one area of space between the areas each opening is formed. In
FIG. 9A
, each opening
22
is not shown in the section view, so the position in the sectional direction is shown in broken lines. Each opening
21
not shown in the sectional view is also shown in broken lines.
After forming each opening
21
and
22
on the insulating layer
20
, respectively, wrap the other surface side of the substrate
11
so that the thickness of the substrate
11
becomes 100 μm. This permits easy cleaver of the substrate
11
, which is done in a process described later. After wrapping the substrate
11
, as shown in
FIG. 9B
, evaporate an alloy layer of gold and germanium, a nickel layer and a gold layer onto the other surface side of the substrate
11
to form an n-side electrode
18
. Then, apply heat processing to alloy each p-side electrode
17
and n-side electrode
18
, respectively.
After applying heat processing, though it is not shown in figures, cleavage the substrate
11
making correspondence to one semiconductor laser forming area in the resonator direction A and in the vertical direction, respectively. Then, form an edge face film
19
a
and
19
b
for a pair of sides perpendicular to the resonator direction A according to, for example, the CVD method, respectively.
Furthermore, though it is not shown, aside from each laser oscillator
10
, prepare the base substrate
32
consisting of aluminum nitride, for example. Selectively evaporate a titan layer, a platinum layer and gold layer sequentially on to the one surface side to form each wiring
33
, respectively, making. correspondence to each opening
21
of the insulating layer
20
. At that time, form each wiring
33
so as to by extend toward the outside of each oscillator in parallel with the alignment direction B from the position corresponding to each opening
20
, respectively. Also, form each base substrate position matching portion
42
consisting of rectangularly dented portion corresponding to each substrate side position matching portion
41
on part of the side of each wiring
33
, respectively.
Next, sequentially evaporate a platinum layer and a soldered layer onto each wiring
33
, selectively, to form each contact electrode
31
making correspondence to each opening
21
of the insulating layer
20
, respectively. At that time, form each contact electrode
31
so as to extend toward the outside of each oscillator in parallel with the alignment direction B from the position corresponding to each opening
20
, respectively. Also, form each base position matching portion
42
consisting of rectangularly dented portion corresponding to each wiring
33
that matches to each substrate side position matching portion
41
on part of the side of each contact electrode
31
, respectively. Then, according to CVD method for example, form the insulating film consisting of aluminum nitride on each wiring
33
except on wire pad
33
a
, respectively.
Thus, after forming each laser oscillator
10
and each contact electrode
31
, respectively, as shown in
FIG. 10
, make each oscillator
10
contact with each contact electrode
31
. At that time, match each base side position matching portion
42
formed on base
32
and each substrate side position matching portion
41
each other. Hereby, easy and accurate position matching, is performed.
Then, apply heat processing and connect each contact electrode
31
and each p-side electrode
17
of each laser oscillator
10
electrically through each opening
21
on the insulating film
20
formed between them. Here, the space S
2
and S
3
between each opening
21
on the insulating layer
20
and the space S
4
and S
5
between each contact electrode
31
are formed widely enough. Therefore, the high accuracy for their position matching is not required, and mutually corresponding each p-side electrode
17
and each contact electrode
31
can be connected easily and accurately. Also, heat processing allows each p-side electrode
17
of each substrate side position matching portion
41
to be jointed with each contact electrode
31
through each opening
22
, respectively. Therefore, the joint between each laser oscillator
10
and each contact electrode
31
can be supported more strongly. Accordingly, the semiconductor laser shown in
FIG. 3
is formed.
The operation of the semiconductor laser manufactured as described above will be described in the following.
A predetermined voltage is applied to between each p-side electrode
17
and n-side electrode
18
through each contact electrode
31
at the point of the power-on to each wire pad portion
33
a
of each wiring
33
and each n-side electrode
18
of each laser oscillator
10
. This permits current injection into each active layer
13
in each laser oscillator
10
and light emission occurs due to electron-hole recombination, respectively. Those light rays travel between a pair of the edge face films
19
a
and
19
b
to be amplified and rejected from the edge face film
19
a
to the outside. Here, each contact electrode
31
and each p-side electrode
17
are connected through each opening
21
of the insulating layer
20
, respectively. Also, the space S
2
, S
3
, S
4
and S
5
between each opening
21
and each contact electrode
31
are formed widely enough. So, it does not require high accuracy for their positioning, and each of them is connected easily and accurately. It allows mutually independent drive for each laser oscillator
10
.
According to this embodiment, each contact electrode
31
and each p-side electrode
17
are connected through each opening
21
of the insulating layer
20
, respectively. While, each opening
21
is placed within each area of the gird-divided area on the surface parallel to the substrate
11
which aligns in a slanting direction or aligns longitudinally or laterally with more than one area of space in between the areas each opening is positioned. Therefore, it does not require highly accurate position matching between each contact electrode
31
and each p-side electrode
17
. Accordingly, it does not require high accuracy for their positioning, and each of them is connected easily and accurately. It allows mutually independent drive of each oscillator
10
and mass production of the laser diode.
According to this embodiment, the substrate side position matching portion
41
is equipped on the substrate
11
, while the base side position matching portion
42
is equipped on the base
32
, corresponding to the substrate side position matching portion
41
. By using the substrate side position matching portion
41
and the base side position matching portion
42
, the position of each contact electrode
31
and each laser oscillator
10
are matched easily and accurately. Thus, each of contact electrodes
31
and pside electrodes
17
are connected easily and accurately.
Furthermore, according to this embodiment, each substrate side position matching portion
41
is protruded and fixed to each contact electrode
31
. Thus, it can support the junction of each laser oscillator
10
and each contact electrode
31
, and, furthermore, support each laser oscillator
10
.
In addition, according to this embodiment, each substrate side position matching portion
41
is constructed almost as same construction as each laser oscillator
10
to form each p-side electrode
17
, while each opening
22
is formed to be opposed to each contact electrode
31
on the insulating film
20
. The joint between each p-side electrode
17
of each substrate side position matching portion
41
and each contact electrode
31
allows stronger joint between each laser oscillator
10
and each contact electrode
31
.
Still further, according to the manufacturing method of the semiconductor laser according to this embodiment, when separating the active layer
13
, the p-type clad layer
14
, the cap layer
15
and the like accumulated on the substrate
11
according to each laser oscillator forming area
51
, each p-side electrode
17
is etched as a mask. This permits highly accurate separation with less process and achieves simpler manufacturing steps and lower manufacturing costs. Also, it eliminates displacement between each p-side electrode
17
and each cap layer
15
. This enhance accuracy of position matching between each contact electrode
31
and each laser oscillator
10
. Thus, each contact electrode
31
and each p-side electrode
17
can be connected accurately.
While the present invention has been described in connection with the preferred embodiment thereof, it will be understood that it is not intended to limit the invention to that embodiment and can be modified differently. For example, the embodiment specifically describes a semiconductor laser with four laser oscillators
10
on the same substrate
11
. However, the present invention can be applicable widely irrespective of the number of the laser oscillator
10
.
Also, in the preferred embodiment, the position of each opening
21
on the insulating film
20
is determined depending on each area divided in a grid by each line X drawn between each laser oscillator
10
in parallel with the resonator direction A on the surface parallel with the substrate
11
and by each line Y drawn vertically to the resonator direction A in the center of each laser oscillator
10
. However, the number of line Y drawn vertically to the resonator direction A can be plural depending on the number of laser oscillator
10
.
In other words, each opening
21
can be formed within each of the areas divided in a grid which aligns in a slanting direction or aligns longitudinally or laterally with more than one area of space in between the areas each opening is positioned, in accordance with each of the laser oscillator
10
irrespective of the number of the laser oscillator
10
. To be more specific, each opening
21
corresponding to each laser oscillator
10
placed side by side must be placed within each area placed in a slanting direction mutually among each area divided in a grid. The slanting direction refers to a direction other than longitudinal and lateral directions, and angle is not related.
In addition, although in the above-mentioned embodiment, each of contact electrodes
31
is extended respectively in parallel with the alignment direction B corresponding to each of the openings
21
, the extention may be done vertical to the alignment direction B. Furthermore, each of contact electrodoes may be formed according to the form of each of the openings
21
.
In addition, in the above-mentioned embodiment, successive insulating layers
20
are formed between each p-side electrode
17
and each contact electrode
31
. However, each of insulating layers
20
may be formed separately between each p-side electrode
17
and each contact electrode
31
making correspondence with each p-side electrode
17
.
Furthermore, in the above-mentioned embodiment, materials composing each laser oscillator
10
are described specifically with examples. However, it is also applicable when each laser oscillator
10
is composed of other materials. For example, the embodiment is also applicable to the clad layer composed of InP and the active layer composed of InGaAs. Alternatively, it is also applicable to each clad layer composed of AlGaInP and the active layer composed of GaInP.
Still further, the above-mentioned embodiment describes the construction of each laser oscillator
10
by referring one example. However, each laser oscillator
10
having other constructions may also be applied in the same manner. For example, it is applicable to the one with a guide layer or the one with a substrate on which a p-type clad layer, an active layer and an n-type clad layer are laminated sequentially. Therefore, although the p-side electrode
17
is connected to the contact electrode
31
in the above-mentioned embodiment, the present invention is also applicable in the same manner when a contact electrode is connected to an n-side electrode.
Also, the preferred embodiment describes the case in which each p-side electrode
17
of each laser oscillator
10
is connected to each contact electrode
31
formed on the base substrate
32
. However, the present invention is also applicable to the one in which each semiconductor layer, each electrode and each contact electrode are laminated sequentially on a substrate.
Still further, the above-mentioned embodiment specifically describes the semiconductor laser with laser oscillator
10
as a photoelectric conversion portion. However, the present invention is widely applicable to a photoelectric conversion element with other photoelectric conversion portion which converts photo energy to electric energy or vise versa. For example, it is applicable to other semiconductor light emitting elements such as light emitting diode, LED or semiconductor light receptive element such as a photo-detector.
In addition, the above-mentioned embodiment specifically describes the case in which the MOCVD method is used for laminating a semiconductor layers on the substrate
11
. However, other method such as the Molecular Beam Epitaxy; MBE, method can be used. Furthermore, although the preferred embodiment specifically described the case in which the RIE method is used for selectively removing a semiconductor layer with p-side electrode
17
as a mask, other dry etching or wet etching can be used.
As described above, according to a photoelectric conversion element and the method of manufacturing the same according to the invention, an insulating layer is equipped between an electrode of a photoelectric portion and a contact electrode, and, the electrode and the contact electrode are connected electrically through the opening. Thus, highly accurate position matching is not required between the electrode of the photoelectric conversion portion and the contact electrode, and they can be connected easily and accurately. Furthermore, mass production of the laser diode will be possible.
Particularly, according to the other photoelectric conversion element and the method of manufacturing the same, a position matching portion is provided for connecting the electrode of the photoelectric conversion portion and the contact electrode. By using the position matching portion, the position of the electrode of the photoelectric conversion portion and the contact electrode can be matched easily and accurately so that they can be connected easily and accurately.
In addition, according to the other photoelectric conversion element and the method of manufacturing the same, a part of a substrate side position matching portion is fixed to the contact electrode. Thus, connection between a laser oscillator and the contact electrode is supplemented and, furthermore, the laser oscillator can be supported supplementary.
Also, according to the other photoelectric conversion element and the method of manufacturing the same, as a metallic layer is formed on the substrate side position matching portion, by connecting the metallic layer and the contact electrode, the connection between laser oscillator and the contact electrode can be supported more strongly.
According to the other method of manufacturing a photoelectric conversion element, after a semiconductor layer is equipped with an electrode, it is removed selectively by using the electrode as a mask so that the photoelectric conversion portion can be formed accurately through fewer process. Accordingly simpler manufacturing processes and a decrease in the production cost can be achieved. Also, it enhances the accuracy of position matching between the photoelectric conversion portion and the contact electrode, and also the electrode and the contact electrode can be connected accurately.
Claims
- 1. A photoelectric conversion element, comprising:a photoelectric conversion portion having a semiconductor layer equipped on a substrate and an electrode equipped on the semiconductor layer; a contact electrode electrically connected to the electrode of the photoelectric conversion portion; an insulating layer formed between the contact electrode and the electrode of the photoelectric conversion portion and equipped with an opening for connecting the contact electrode and the electrode; wherein the photoelectric conversion portion comprises a photolaser diode; and a position matching portion for connecting the electrode of the photoelectric conversion portion and the contact electrode.
- 2. A photoelectric conversion element according to claim 1, having a plurality of the photoelectric conversion portions on the substrate, a plurality of contact electrodes and a plurality of openings of the insulating layer corresponding to each photoelectric conversion portion, wherein the each opening is positioned within each area of a grid-divided area on a surface parallel to the substrate which aligns in a slanting direction or aligns longitudinally or laterally with more than one area of space between the areas each opening is positioned.
- 3. A photoelectric conversion element according to claim 2 wherein each of the openings corresponding to each of the photoelectric conversion portion placed side by side is positioned in each area which is aligned in a slanting direction mutually.
- 4. A photoelectric conversion element according to claim 2, wherein each of the contact electrodes is extended corresponding to each of the openings in parallel with an alignment direction of each of the photoelectric portions.
- 5. A photoelectric conversion element according to claim 2, wherein each of the contact electrodes is aligned in a same direction.
- 6. A photoelectric conversion element according to claim 1, comprising a protruded substrate side position matching portion formed on the substrate of the photoelectric conversion portion.
- 7. A photoelectric conversion element according to claim 6, wherein a part of the substrate side position matching portion is fixed on the contact electrode.
- 8. A photoelectric conversion element according to claim 7, wherein the substrate side position matching portion comprises a metallic layer connected to the contract electrode.
- 9. A photoelectric conversion element according to claim 1, comprising the contract electrode on a base while the position matching portion comprises a base side position matching portion formed on the base.
- 10. A photoelectric conversion element, comprising:(a) a photoelectric conversion portion having a semiconductor layer equipped on a substrate and an electrode equipped on the semiconductor layer; (b) a contact electrode electrically connected to the electrode of the photoelectric conversion portion; (c) an insulating layer formed between the contact electrode and the electrode of the photoelectric conversion portion and equipped with an opening for connecting them electrically; (d) wherein the photoelectric conversion portion further includes a plurality of photoelectric conversion portions with a same substrate, a plurality of contact electrodes and a plurality of openings of the insulating layer corresponding to each photoelectric conversion portion, wherein the each opening is positioned within each area of a grid divided area on a surface parallel to the substrate which aligns in a slanting direction or aligns longitudinally or laterally with more than one area of space in between the areas each opening is positioned; and (e) wherein each of the contact electrodes is extended corresponding to each of the openings in parallel with an alignment direction of each of the photoelectric portions.
- 11. The photoelectric conversion element of claim 10, further comprising a position matching portion for connecting the electrode of the photoelectric conversion portion and the contact electrode.
- 12. The photoelectric conversion element of claim 11, further comprising a protruded substrate side position matching portion formed on the substrate of the photoelectric conversion portion.
- 13. The photoelectric conversion element of claim 12, wherein a part of the substrate side position matching portion is fixed on the contact electrode.
- 14. The photoelectric conversion element of claim 13, wherein the substrate side matching portion comprises a metallic layer connected to the contact electrode.
- 15. The photoelectric conversion element of claim 11, further comprising the contact electrode on a base while the position matching portion comprises a base side position matching portion formed on the base.
- 16. A photoelectric conversion element, comprising:a plurality of photoelectric conversion portions, each photoelectric conversion portion having a semiconductor layer equipped on a substrate and an electrode equipped on the semiconductor layer; a plurality of contact electrodes electrically connected to the electrodes of the plurality of photoelectric conversion portions; a plurality of insulating layers formed between the plurality of contact electrodes and the electrodes of the plurality of photoelectric conversion portions and equipped with a plurality of openings for connecting the plurality of contact electrodes and the electrodes, wherein each opening is positioned within each area of a grid-divided area on a surface parallel to the substrate which aligns in a mutually slanting direction or aligns longitudinally or laterally with more than one area of space between the areas each opening is positioned; wherein each photoelectric conversion portion comprises a photolaser diode; and a plurality of position matching portions for connecting the electrodes of the plurality of photoelectric conversion portions and the plurality of contact electrodes.
- 17. The photoelectric element according to claim 16, wherein each of the contact electrodes is extended corresponding to each of the openings in parallel with an alignment direction of each of the photoelectric conversion portions.
Priority Claims (1)
| Number |
Date |
Country |
Kind |
| 10-126527 |
May 1998 |
JP |
|
US Referenced Citations (7)
Foreign Referenced Citations (1)
| Number |
Date |
Country |
| 42 29 498-A1 |
Mar 1994 |
DE |