This application claims the priority benefit of French Patent Application No. 2312182, filed on Nov. 9, 2023, entitled “Procédé de fabrication d′un dispositive photonique,” which is hereby incorporated herein by reference to the maximum extent allowable by law.
The present description generally concerns the field of photonics, and more particularly photonic components. The present disclosure more specifically relates to a photonic component and to its manufacturing method.
A photonic component is a component enabling the generation, the transmission, the processing, or the conversion of optical signals. A photonic component may further be adapted to process electrical signals, such as for example, for the conversion of an optical signal into an electronic signal, or conversely.
Certain photonic component manufacturing methods may use techniques known and used for the manufacturing of electronic components, such as for example microelectronics techniques.
It would be desirable to be able to improve, at least partly, certain aspects of known photonic devices and/or components, and in particular certain aspects of known photonic component manufacturing methods.
There exists a need for higher-performance photonic devices and/or components.
There exists a need for higher-performance methods of manufacturing a photonic component.
An embodiment overcomes all or part of the disadvantages of known photonic components.
An embodiment overcomes all or part of the disadvantages of known methods of manufacturing a photonic component.
An embodiment provides a method of manufacturing a photonic device comprising the following successive steps: forming on a first substrate at least one metallization level, and a first bonding layer, forming on a second high-resistivity substrate a second bonding layer adapted to cooperate with the first bonding layer, bonding the first bonding layer to the second bonding layer, removing the first substrate, and forming a first optical component on a first surface of the at least one metallization level opposite to a second surface of the at least one metallization level in contact with the first bonding layer.
A sum of the thicknesses of the first and second bonding layers and of the thickness of the at least one metallization level is greater than 3 μm.
According to an embodiment, the sum is greater than 4 μm.
According to an embodiment, the first bonding layer is made of silicon oxide, and the second bonding layer is made of silicon oxide.
According to an embodiment, the second high-resistivity substrate is a semiconductor substrate.
According to an embodiment, the second high-resistivity substrate has a resistivity greater than 500 Ohms-cm.
According to an embodiment, the second high-resistivity substrate has a resistivity greater than 700 Ohms-cm.
According to an embodiment, the first optical component is a waveguide, or a waveguide adapted to being coupled to an optical fiber, or a waveguide adapted to being coupled to a broadband optical fiber.
According to an embodiment, the at least one metallization level comprises at least one first electronic, optical, or optoelectronic component.
According to an embodiment, the at least one metallization level is adapted to being electrically coupled by a via having the first optical component formed therein.
According to an embodiment, the method comprises, during the step of forming of the first component, a step of forming of a third layer on the first surface of the at least one metallization level.
According to an embodiment, the third layer is made of a material selected from the group comprising: indium phosphide (InP), a material comprising indium phosphide (InP), indium gallium arsenide (InGaAs), a material comprising indium gallium arsenide (InGaAs), aluminum gallium arsenide (AlGaAs), a material comprising aluminum gallium arsenide (AlGaAs), indium gallium arsenide phosphide (InGaAsP), a material comprising indium gallium arsenide phosphide (InGaAsP), lithium niobate (LiNbO3), a material comprising lithium niobate (LiNbO3), barium titanate (BaTiO3), a material comprising barium titanate (BaTiO3), or the third layer is a multiple quantum well stack, comprising layers made of materials from the following group: indium phosphide (InP), doped indium phosphide (InP), for example, N-type or P-type doped, indium gallium arsenide (InGaAs), doped indium gallium arsenide (InGaAs), for example N-type doped or P-type doped, aluminum indium gallium arsenide (AlInGaAs), indium gallium arsenide (InGaAs), and indium gallium arsenide phosphide (InGaAsP). In this case, photonic component 300 may be a laser.
According to an embodiment, the first component is selected from the group comprising: a semiconductor-insulator-semiconductor capacitor modulator, a photodiode, a phototransistor, a laser, and a Pockels-effect modulator.
According to an embodiment, the at least one metallization level is formed on a front surface of the first substrate.
According to an embodiment, at least one second optical component is formed on a rear surface of the second substrate.
According to an embodiment, the at least one second optical component is a waveguide.
Another embodiment provides a photonic device comprising a first optical component arranged on a stack successively comprising: a first surface of at least one metallization level, a first bonding layer, a second bonding layer, and a second high-resistivity substrate, wherein a sum of the thicknesses of the first and second bonding layers and of the thickness of the at least one metallization level is greater than 3 μm.
According to an embodiment, this sum is on the order of 4 μm.
According to an embodiment, the second high-resistivity substrate has a resistivity greater than 500 Ohms-cm.
According to an embodiment, the first optical component is a waveguide.
According to an embodiment, the previously-described photonic device is obtained by the previously-described method.
According to an embodiment, the at least one metallization level is formed on a front surface of the first substrate.
According to an embodiment, at least one second optical component is formed on a rear surface of the second substrate.
According to an embodiment, the at least one second optical component is a waveguide.
The foregoing features and advantages, as well as others, will be described in detail in the rest of the disclosure of specific embodiments given as an illustration and not limitation with reference to the accompanying drawings, in which:
Like features have been designated by like references in the various figures. In particular, the structural and/or functional features that are common among the various embodiments may have the same references and may dispose identical structural, dimensional and material properties.
For clarity, only those steps and elements which are useful to the understanding of the described embodiments have been shown and are described in detail.
Unless indicated otherwise, when reference is made to two elements connected together, this signifies a direct connection without any intermediate elements other than conductors, and when reference is made to two elements coupled together, this signifies that these two elements can be connected or they can be coupled via one or more other elements.
In the following description, where reference is made to absolute position qualifiers, such as “front”, “back”, “top”, “bottom”, “left”, “right”, etc., or relative position qualifiers, such as “top”, “bottom”, “upper”, “lower”, etc., or orientation qualifiers, such as “horizontal”, “vertical”, etc., reference is made unless otherwise specified to the orientation of the drawings.
Unless specified otherwise, the expressions “about”, “approximately”, “substantially”, and “on the order of” signify plus or minus 10%, preferably of plus or minus 5%.
The embodiments and implementation modes described hereafter concern a photonic device and its manufacturing method.
According to an embodiment, this photonic device is a coupling device enabling to receive one or a plurality of optical signals transmitted by an optical fiber. This device is, further, more particularly adapted to receive one or a plurality of optical signals transmitted by a broadband optical fiber, having for example a minimum bandwidth of 100 nm, for example in the range from 1,310 to 1,550 nm.
Known photonic devices have disadvantages regarding broadband optical fibers, and in particular for problems of material index matching between the materials of the optical fiber and the materials of the photonic device. Such matching problems can result in a degradation of the signal received from the optical fiber.
The photonic device according to the embodiment provides overcoming this problem, and, further, increasing the transmission rate of data received from the optical fiber. To achieve this, the electronic device comprises one or a plurality of high-performance electronic circuits, or even microelectronic circuits, formed inside and on top of a semiconductor substrate. The device then comprises a waveguide receiving the signal(s) from the broadband optical fiber and a high-resistivity semiconductor substrate allowing the implementation of such electronic circuits. There is here called “high-resistivity substrate” a semiconductor substrate having a resistivity greater than 500 Ohms-cm, preferably greater than 700 Ohms-cm, or sometimes greater than 1 kOhm·cm. To optically insulate the waveguide from the substrate, the photonic device comprises, according to an embodiment, a very thick optically-insulating device, that is, having a thickness greater than 3 μm, arranged between the waveguide and the substrate. Such an embodiment of a photonic device is described in relation with
A method of manufacturing such a photonic device overcomes the conventional disadvantages of electronic, microelectronic, and/or photonic component manufacturing techniques, and in particular, overcomes the disadvantages that can arise from the use of a photonic device such as previously defined. Such an implementation mode of a photonic device manufacturing method is described in relation with
As previously described, photonic component 100 is formed inside, on top of, and/or from a highly-resistive semiconductor substrate 101, that is, a substrate having a resistivity greater than 500 Ohms-cm, for example, preferably greater than 700 Ohms-cm, or sometimes greater than 1 kOhm·cm. According to an example, the resistivity of substrate 101 is on the order of 780 Ohms-cm. According to an example, substrate 101 is a silicon substrate.
On a surface 102 of substrate 101, there rests an optically and electrically insulating layer 103. Layer 103 is also used as a bonding layer in the method of manufacturing device 100. According to an example, layer 103 is a silicon oxide layer. When referring to a bonding layer, it should be understood that it can be a bonding layer, a fixing layer or a layer allowing one material to adhere to another.
On a rear surface of substrate 101, opposite to surface 102, there may be formed one or a plurality of optical components, such as waveguides. These components are not shown in
On layer 103, there rests another optically and electrically insulating layer 104. Layer 104 is also used as a bonding layer in the method of manufacturing device 100. According to an embodiment, layer 104 is a bonding layer adapted to cooperate with layer 103. According to an example, layer 104 is a silicon oxide layer.
According to an example, the sum of the thicknesses of layers 103 and 104 is greater than 2 μm, for example on the order of 4 μm.
On layer 104, there rests one or a plurality of metallization levels 105 adapted to comprise one or a plurality of electronic, optical, or optoelectronic devices 106 of photonic device 100. According to an example, device(s) 106 may comprise passive photonic components such as waveguides, and/or active photonic components such as modulators, photodiodes. An active photonic component can be assimilated to an optoelectronic component. According to another example, device 106 may be a modulator, a radiator, etc. Device(s) 106 may be formed inside and/or on top of a semiconductor substrate, such as a silicon (Si) or germanium (Ge) substrate. Each device 106 may also be laterally surrounded by a layer 114 of an electrically and/or optically insulating material, such as silicon oxide, to electrically and optically insulate it from other devices.
Component(s) 106 are, for example, formed from a substrate of silicon on insulator (SOI) type, a semiconductor layer 106A, or portions of this layer as shown in
The first metallization level is symbolized in
According to an embodiment, the sum of the thicknesses of layers 103 and 104 and of the thickness of the metallization level(s) is greater than 3 μm, for example greater than 4 μm.
On metallization level(s) 105, there rests a layer 107, having an optical component 108 forming the waveguide formed therein. According to an example, layer 107 is a silicon oxide layer, and optical component 108 is made of silicon nitride (SiN). According to an example, layer 107 has a thickness greater than 1 μm, for example on the order of 1.5 μm. Thus, optical component 108 is separated from resistive substrate 101 by a stack comprising: optically-insulating layer 103, optically-insulating layer 104, metallization level(s) 105 considered as optically insulating, and insulating layer 114 surrounding device(s) 106.
As previously mentioned, the thickness of this stack is greater than 3 μm, for example greater than 4 μm.
According to an embodiment, the optical component is adapted to being coupled to a broadband optical fiber, for example having a minimum bandwidth of 100 nm, for example in the range from 1,310 to 1,550 nm.
On layer 107 are formed layers enabling to form electric contacts of device 100. In particular, an electrically-insulating layer 109 covered by a passivation layer 110. According to an example, layer 109 is a silicon oxide layer, having a thickness greater than 4 μm, for example on the order of 5.3 μm. According to an example, passivation layer 110 is formed of a stack of a silicon oxide layer and of a silicon nitride layer, and has a thickness in the range from 1 to 3 μm.
A contact may be formed in photonic device 100. For this purpose, a first conductive via 111 is formed through layer 107 and down to one of the metallization levels of metallization level(s) 105. A conductive track 112 may be formed in layer 109 and in contact with first conductive via 111. According to an example, conductors 111 and 112 are made of a metal or of a metal alloy. According to an example, the material of conductors 111 and 112 comprises copper and/or a copper alloy. A contact 113 is then formed through layer 109 and passivation layer 110 to join conductor 112. The forming of conductors 111, 112, and 113 is described in detail in relation with
At the step of
Metallization levels 202 and component 204 are thus formed on a front surface of substrate 201.
At the step of
At the step of
To implement the step of
Further, as previously mentioned, the sum of the thicknesses of layers 206 and 208 is greater than 2 μm, for example on the order of 4 μm. Further, according to an embodiment, the sum of the thicknesses of layers 206 and 208 and of the thickness of metallization level(s) 202 is greater than 4 μm, for example greater than 5 μm.
At this step, optical components may be formed on the rear surface of substrate 209, that is, the surface which is not covered by bonding layer 208.
At the step of
At the step of
At the step of
At the step of
At the step of
Further, at the step of
At the step of
At the step of
Further, at the step of
Photonic component 300 is similar to the component 100 described in relation with
Thus, photonic component 300 comprises all the elements of component 100, but also comprises a layer 301 made of a material M arranged in layer 107, preferably on an upper surface of metallization levels 105. According to a variant, layer 301 may be a stack of layers.
According to a preferred embodiment, layer 301 is arranged directly in alignment with electronic device(s) 106 to be able to achieve, for example, optical couplings. Similarly, optical component 108 and device(s) 106 may also be aligned, at least partially, to also achieve optical couplings.
According to a first example, material M is indium phosphide (InP), or comprises indium phosphide (InP). In this case, photonic component 300 may be a semiconductor-insulator-semiconductor capacitor modulator, or SISCAP modulator.
According to a second example, material M is indium gallium arsenide (InGaAs), or comprises indium gallium arsenide (InGaAs). In this case, photonic component 300 may be a photodiode and/or a phototransistor.
According to a third example, material M is aluminum gallium arsenide (AlGaAs), or comprises aluminum gallium arsenide (AlGaAs). In this case, photonic component 300 may be a photonic component allowing the generation of an electron pair, and/or allowing the generation of light such as a laser.
According to a fourth example, material M is indium gallium arsenide phosphide (InGaAsP), or comprises indium gallium arsenide phosphide (InGaAsP). In this case, photonic component 300 may be a semiconductor-insulator-semiconductor capacitor modulator, or a photodiode.
According to a fifth example, material M is lithium niobate (LiNbO3) or comprises lithium niobate (LiNbO3). In this case, photonic component 300 may be a Pockels effect modulator.
According to a sixth example, material M is barium titanate (BaTiO3) or comprises barium titanate (BaTiO3). In this case, photonic component 300 may be a Pockels effect modulator.
According to a seventh example, layer 301 is a multiple quantum well (MQW) stack. According to an example, such a stack may comprise layers made of materials from the following group: indium phosphide (InP), doped indium phosphide (InP), for example N-type or P-type doped, gallium indium arsenide (InGaAs), doped gallium indium arsenide (InGaAs), for example N-type or P-type doped, aluminum indium gallium arsenide (AlInGaAs), gallium indium arsenide (InGaAs), and indium gallium arsenide phosphide (InGaAsP). In this case, photonic component 300 may be a laser.
Photonic component 300 may further comprise one or a plurality of contacting areas 302 and/or 303 enabling to establish an electrical contact with layer 301. According to an embodiment, contacting areas 302 and/or 303 are formed in the same way as the contacting area formed by conductors 111 and 112 and contact 113.
The method of manufacturing photonic component 300 is similar to the method of manufacturing photonic component 100, but additionally comprises a step of forming of layer 301 and, if necessary, of etching or of structuring of layer 301 between the step described in relation with
Various embodiments and variants have been described. Those skilled in the art will understand that certain features of these various embodiments and variants may be combined, and other variants will occur to those skilled in the art.
Finally, the practical implementation of the described embodiments and variants is within the abilities of those skilled in the art based on the functional indications given hereabove.
Number | Date | Country | Kind |
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2312182 | Nov 2023 | FR | national |