Information
-
Patent Grant
-
6655860
-
Patent Number
6,655,860
-
Date Filed
Thursday, June 7, 200123 years ago
-
Date Issued
Tuesday, December 2, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 396 612
- 396 617
- 396 620
- 396 626
- 396 614
- 492 30
- 492 35
- 492 28
-
International Classifications
-
Abstract
A brush roller is structured such that a web body having wire members is wound in a helical manner around a roller main body to which an axial end member is mounted. A fastening member is mounted to a rotary shaft of the axial end member, and one end of the web body is fixed to a holding member which is arranged between the fastening member and the axial end member so as to freely rotate relatively. The holding member relatively rotates in a winding direction due to an urging force of a torsional coil spring when elongation occurs in the web body, thereby preventing slack from occurring in the web body.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a brush roller for brushing a surface of a photosensitive material at a time of processing of the photosensitive material by a processing solution. More particularly, the present invention relates to a brush roller in which a web-like member provided with wire members is wound around a peripheral surface of a roller main body in a helical manner.
The present invention further relates to a photosensitive material processing apparatus for brushing a surface of a photosensitive material by a brush roller, in which a web-like member provided with wire members is wound around a roller main body in a helical manner, at a time of processing the photosensitive material by a processing solution.
The present invention also relates to a mounting structure of a pair of rollers provided in a photosensitive material processing apparatus for processing a photosensitive material such as a photosensitive surface printing plate or the like by a processing solution and transferring the photosensitive material while holding therebetween.
The present invention still further relates to a spray pipe, a pair of which is provided in a photosensitive material processing apparatus for processing a photosensitive material such as a surface printing plate or the like by a processing solution so as to be arranged in upper and lower portions with respect to a transferring path for the photosensitive material, and discharging the processing solution toward the photosensitive material.
The present invention yet further relates to a filter case provided in a photosensitive material processing apparatus for processing a photosensitive material or the like by a processing solution, to which a filter for removing a solid material in the processing solution is installed.
2. Description of the Related Art
<<Prior Art 1.>>
A photosensitive material includes a photosensitive surface printing plate (hereinafter, referred to as “PS printing plate”) in which a photosensitive layer is formed on a surface of a supporting body employing aluminum or the like. Further, the PS printing plate includes a so-called photo polymer printing plate on which a photo polymerization layer is formed as the photosensitive layer.
In a development processing apparatus for processing a development of an image exposed PS printing plate (hereinafter, referred to as “PS printing plate processor”), an image is formed by dipping the PS printing plate into a developing solution so as to swell the photosensitive layer (photo polymerization layer) and removing the photosensitive layer from a portion on the supporting body. Further, in the PS printing plate processor, the structure is made such that a removal of the unnecessary photosensitive layer from the portion on the supporting body can be promoted by brushing the surface of the PS printing plate dipped into the developing solution by a brush roller.
In this case, the brush roller used in the PS printing plate processor includes a cloth to which wire members are previously attached, that is, a structure in which a woven wire cloth corresponding to a web-like member is wound around a roller main body in a helical manner. In conventional, in the brush roller using the woven wire cloth, a back surface side of the woven wire cloth (a surface to which the woven wires are not attached) is bonded to a peripheral surface of the roller main body by an adhesive agent or the like, however, in the case of using the adhesive agent, there is a risk that the adhesive agent runs over the woven wire cloth so as to bind the wire members, and a bonding performance is reduced by the processing solution such as the developing solution or the like, whereby the woven wire cloth is peeled.
Accordingly, there has been proposed a brush roller structured such that a woven wire cloth wound around a roller main body in a helical manner is mechanically fixed to both end portions of an axial portion of the roller main body in a portion out of an area opposing to the PS printing plate by using a band or the like.
However, when the woven wire cloth is dipped into the processing solution such as the developing solution or the like, an elongation is generated in the woven wire cloth to no small extent (for example, about 0.3% after several months in the developing solution processing the PS printing plate). Further, a torsional force is applied to the woven wire cloth wound around the roller main body in a helical manner due to a contact pressure given by the wire members being contact with the PS printing plate.
Accordingly, an elongation is generated in the woven wire cloth and the winding with respect to the roller main body is loosened, in the structure made such that the woven wire cloth is simply fixed to both end portions along the axial direction of the roller main body. Further, the winding tightness is generated in one end side of the roller main body due to the torsional force applied to the woven wire cloth, and when the woven wire cloth is tensioned due to the winding tightness, there is a case that another end side is extended and a gap is generated between the woven wire cloths. The looseness and the gap in the woven wire cloth mentioned above appears on the surface of the PS printing plate as a surface irregularity so as to reduce a finish quality of the PS printing plate.
<<Prior Art 2.>>
As mentioned above, the brush roller used for processing the PS printing plate includes the cloth to which the wire members are previously attached, that is, the structure in which the woven wire cloth corresponding to the web-like member is wound around the roller main body in a helical manner.
In this case, in the case that the woven wire cloth is wound around the roller main body in a helical manner, a boundary portion between the woven wire cloths disposed adjacent to each other along the axial direction of the roller main body is generated around the roller main body in a helical shape. A density of the wire materials is reduced in the boundary portion of the woven wire cloth.
On the other hand, in a photo polymer printing plate employed in a computer to plate (CTP) or the like, it is necessary to increase a contact pressure applied to the PS printing plate by the wire members at a time of brushing.
However, in the case of increasing the contact pressure at a time of brushing, a surface irregularity of density of the wire members in the boundary portion of the woven wire cloth wound around the roller main body appears as a streak-like surface irregularity on the surface of the PS printing plate so as to reduce a finish quality of the image formed in the PS printing plate.
There is a case that the streak-like surface irregularity mentioned above clearly appears if the respective contact portions of the boundary portions of the woven wire cloths of two brush rollers with the surface of the PS printing plate are close to each other or overlapped with each other when brushing the surface of the PS printing plate, for example, with using two brush rollers.
<<Prior Art 3.>>
In the photosensitive material processing apparatus, a process such as a development or the like is performed by a plurality of processing solutions by dipping the photosensitive material into the processing solution while transferring the image exposed photosensitive material, and spraying the processing solution onto the surface of the photosensitive material.
For example, in the PS printing plate processor corresponding to the photosensitive material processing apparatus for processing the photosensitive surface printing plate (PS printing plate) as the photosensitive material, there are provided a plurality of processing steps using the processing solution such as a developing step of dipping the PS printing plate into the developing solution so as to process, a water washing step of spraying a water washing water to the PS printing plate so as to perform a water washing process, a desensitization step of applying a desensitization processing solution such as a gum solution or the like to the surface of the PS printing plate in which the water washing step is finished, so as to perform a desensitization process, and the like, thereby applying the developing, water washing desensitization processes and the like to the image exposed PS printing plate.
In the PS printing plate processor mentioned above, the structure is made such that at a time of transferring the PS printing plate from a processing tank in an upstream side to a processing tank in a downstream side, the PS printing plate is held between a pair of rollers so as to squeeze down the processing solution attached to the surface of the PS printing plate, thereby preventing the processing solution in the upstream side from being mixed into the processing solution in the downstream side.
In this case, in order to hold the PS printing plate by a pair of rollers so as to squeeze down the processing solution, it is necessary to apply a strong gripping force to a portion between a pair of rollers. As a structure applying a nipping force to a pair of rollers mentioned above, for example, both ends of an extension coil spring are connected to each other in a ring shape and the ring-like coil spring is wound around bearings pivoting the respective rollers. Further, there is employed a way of mounting the bearing of the lower roller to a side plate and urging the bearing of the upper roller toward the bearing of the lower roller by urging means using variously structured springs.
In order to squeeze down the processing solution from the PS printing plate, it is necessary to apply a great nipping force to a portion between a pair of rollers, so that it is necessary to employ a spring having a great urging force.
However, in the case of applying the great urging force to the portion between a pair of rollers by using the urging means such as the coil spring or the like which applies the urging force to the portion between the coil spring connected in a ring manner or the side plate and the bearing, it is not easy to attach and detach a pair of rollers with respect to the side plate. For example, it is necessary to urge one roller to another roller by engaging one end of the coil spring with the side plate and engaging another end of the coil spring with the bearing of one roller against the great urging force in a state that the bearings of the opposing rollers can move to directions being contact with each other and being apart from each other. Further, it is necessary to move another end of the coil spring apart from the bearing of one roller against the urging force when taking out a pair of rollers from the side plate, whereby ease of maintenance is reduced.
<<Prior Art 4.>>
In the PS printing plate processor, for example, in the water washing step, the structure is made such that a pair of spray pipes are arranged in upper and lower portions of the transferring path of the PS printing plate, the washing water is discharged toward the PS printing plate from the spray pipe and the developing solution is rinsed from the surface (both of the upper and lower surfaces) of the PS printing plate.
In this case, when jamming in a state that the PS printing plate is held between a pair of spray pipes, it is necessary to cut the PS printing plate by using a metal scissors or the like, in order to take out the PS printing plate.
In the PS printing plate processor, in order to prevent the state that the PS printing plate should be cut from being generated, the structure is made such that a pair of spray pipes arranged in the upper and lower portions of the transferring path of the PS printing plate are respectively mounted independently between a pair of side plates. Further, the structure is made such that the same flow amount of processing solution is supplied to a pair of spray pipes by independently mounting the upper and lower spray pipes so as to independently supply the processing solution.
However, in the case that a pair of spray pipes are independently mounted to the portion between a pair of side plates, it becomes complex to perform an operation of taking out the spray pipe. In particular, since the spray pipe is frequently provided in a narrow space between a pair of rollers for squeezing the washing water from the PS printing plate, at a time of taking out the lower spray pipe, it is necessary to insert hands to a narrow space between a pair of rollers so as to perform the operation after taking out the upper spray pipe, so that a maintenance is not easily performed.
<<Prior Art 5.>>
In the PS printing plate processor, for example, the structure is made such that the brush roller is provided within the developing tank and the surface of the PS printing plate is brushed by the brush roller, whereby removing the unnecessary photosensitive layer is promoted. Further, in the PS printing plate processor, the developing solution within the developing tank is recirculated, whereby the developing solution is stirred so that a concentration and a temperature of the developing solution become uniform. Accordingly, the finish quality of the PS printing plate is intended to be improved.
In this case, there is a case that dusts or grimes such as paper powders of PS-plated inserting paper to be processed or silicates contained in the photosensitive layer are mixed as a lump within the developing solution. When a solid material such as the dusts, the grimes, the lump of silicates or the like is mixed into the developing solution and attached to the surface of the PS printing plate, there is a case that the solid material prevents the developing process from being promoted and stays attached to the surface of the PS printing plate, thereby reducing the finish quality of the PS printing plate.
Accordingly, in the PS printing plate processor, the structure is made such that a filter is provided in the middle of the recirculating path so as to remove the solid material in the developing solution, at a time of recirculating the developing solution within the developing tank.
In this case, since the solid material in the developing solution is attached to the filter and a clogging is generated, it is necessary to frequently perform a maintenance such as cleaning or the like.
The filter mentioned above includes a filter formed in a cylindrical shape, and this filter is received in a cylindrical outer case. In order to take out the filter from the filter case corresponding to the outer case, it is necessary to take out a cap provided in an opening of the filter case and manually draw out the cylindrical filter (filter element) from an inner portion of the filter case. At this time, since the filter is pressed into the filter case, there is a case that it is not easy to take out the filter, so that it is desired to improve an operability at a time of taking out the filter.
SUMMARY OF THE INVENTION
The prevent invention has been made taking the facts mentioned above into consideration, and one object of the present invention is to provide a brush roller which prevents slack due to elongation of a web-like member, such as a woven wire cloth wound around a roller main body in a helical manner or the like, and prevents a gap between the web-like members due to torsional force, caused by contact pressure applied to the web-like members, from occurring.
Another object of the present invention is to provide a photosensitive material processing apparatus which prevents a contact portion of a boundary portion of the web-like member with the photosensitive material from appearing as a surface irregularity at a time of brushing the photosensitive material, such as a PS printing plate or the like, with the brush roller, which is formed by winding the web-like member such as the woven wire cloth or the like around the roller main body in a helical manner.
The other object of the present invention is to provide a mounting structure of a pair of rollers which can apply a desired nip force to a portion between the pair of rollers and enables easy attachment and detachment of the pair of rollers to and from a side plate or the like.
Further, another object of the present invention is to provide a spray pipe which can be easily maintained when a pair of spray pipes are provided at both sides of a transferring path of the photosensitive material such as the PS printing plate or the like.
Further, yet another object of the present invention is to provide a filter case which enables easy attachment and detachment of a filter.
In order to achieve the object mentioned above, in accordance with the present invention, there is provided a brush roller which has a rotational axis and is rotatable around the rotational axis for brushing a surface of a photosensitive material, the brush roller including: a cylindrical roller main body; a web-like member for brushing which is wound around an outer peripheral surface of the roller main body in a helical manner; a holding member provided at one end portion in an axial direction of the roller main body, which holding member holds one end portion of the web-like member and is rotatable with respect to the roller main body while holding the one end portion of the web-like member; and an urging element which urges the holding member to rotate to a side of a winding direction of the web-like member for reducing slack of the web-like member.
In accordance with the present invention, there is also provided a photosensitive material processing apparatus having a transferring path of a photosensitive material and a plurality of brush rollers each including a roller main body and a web-like member for brushing the photosensitive material, the web-like member being wound around an outer peripheral surface of the roller main body in a helical manner and the brush roller potentially forming a track pattern on the photosensitive material at a portion of the photosensitive material that is contacted by a portion of the brush roller corresponding to a boundary portion of the web-like member, wherein at least two of the brush rollers are disposed along the transferring path at one side of the transferring path, and the at least two brush rollers are provided such that a track pattern of one brush roller of the at least two brush rollers is different from a track pattern of another brush roller of the at least two brush rollers.
In accordance with the present invention, there is further provided a photosensitive material processing apparatus which performs a brushing treatment of a surface of a photosensitive material with a brush roller formed by helically winding and fixing a web-like member around an outer peripheral surface of a roller main body, said brush roller potentially forming a track pattern on said photosensitive material at a portion of said photosensitive material that is contacted by a portion of said brush roller corresponding to a boundary portion of said web-like member, wherein at least two of said brush roller are disposed along a transferring path of said photosensitive material, at one surface side of said transferring path, such that an angle of inclination of said track pattern of one of said at least two brush rollers with respect to a transferring direction of said photosensitive material is substantially the same as an angle of inclination of said track pattern of another of said at least two brush rollers with respect to said photosensitive material transferring direction, and overlapping of said track patterns is preventable by alteration of at least one of a rotational speed of said one brush roller relative to said other brush roller, a photosensitive material transferring speed, a distance between said one brush roller and said other brush roller along said transferring path, and a position with respect to said photosensitive material of an axial direction end portion of said boundary portion of said web-like member of said one brush roller relative to a position with respect to said photosensitive material of an axial direction end portion of said boundary portion of said web-like member of said other brush roller.
In accordance with the present invention, there is still further provided a roller pair mounting structure which provides gripping force for gripping a photosensitive material at a portion thereof disposed between a pair of rollers and holds the pair of rollers at a predetermined position of a side plate, the structure including: a first bearing which supports one of the rollers; a second bearing which supports another of the rollers; a base portion detachably mounted at a predetermined position of the side plate; a first bearing receiving portion provided at the base portion, which first bearing receiving portion receives the first bearing and holds the first bearing at a predetermined position; a second bearing receiving portion provided at the base portion, which second bearing receiving portion receives the second bearing such that the second bearing is movable toward and apart from the first bearing; a restricting member disposed at a side of the second bearing opposite to a side thereof at which the first bearing is disposed, which restricting member restricts movement of the second bearing apart from the first bearing and prevents removal of the second bearing from the second bearing receiving portion; and an urging and holding element provided at the restricting member, which urging and holding element provides a predetermined gripping force between the pair of rollers by urging the second bearing toward the first bearing.
In accordance with the present invention, there is yet further provided a spray pipe provided in a photosensitive material processing apparatus which processes a photosensitive material, which is transferred within the processing apparatus, with a processing liquid, the spray pipe discharging the processing liquid toward a surface of the photosensitive material, and the spray pipe including: a pair of pipes, each pipe of the pair of pipes being closed at one end side in a longitudinal direction thereof and having at least one through hole formed at an outer peripheral portion thereof, the through hole being capable of discharging the processing liquid; a holding member which mechanically connects respective the one end sides of the pair of pipes and holds the one end sides with a predetermined separation therebetween; a connecting holder which has a hollow inner portion which is fluid-communicated with the pair of pipes, and mechanically connects respective other end sides in the longitudinal directions of the pair of pipes and holds the other end sides with a predetermined separation therebetween; and a connecting element which has a connecting port communicated with the hollow inner portion of the connecting holder, the connecting port being detachably connected to a processing liquid supply pipe for supplying the processing liquid to the pair of pipes.
In accordance with the present invention, there is still further provided a filter case including: a substantially cylindrical outer case provided with an introduction pipe and a delivery pipe, and having an opening; a cap sealingly attached to the opening of the outer case; an inner tube provided at the cap and received in the outer case when the cap is attached thereto, through which inner tube a processing solution fed from the introduction pipe passes toward the delivery pipe; a filter element having a frame body which is formed in a substantially cylindrical shape and is capable of being received within the outer case, which frame body receives the inner tube when the inner tube is received in the outer case, and having a filter provided at a surface of the frame body, through which filter the processing solution flowing toward the delivery pipe passes when the inner tube is inserted into the frame body; a pawl portion provided at one of the frame body and the inner tube and protruding in a radial direction; and a hole portion provided at another of the frame body and the inner tube, which hole portion is entered by the pawl portion when the inner tube is inserted into the frame body, the filter element being held by an engagement operation of the hole portion and the pawl portion.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a schematic view of a whole of a PS printing plate processor in accordance with a first embodiment of the present invention;
FIG. 2
is a schematic perspective view showing a brush roller in accordance with the present embodiment;
FIGS. 3A
to
3
D are flow views showing one embodiment of a manufacturing step of a web body;
FIG. 4
is an exploded perspective view showing one end side in an axial direction of the brush roller;
FIG. 5
is a schematic view showing a main portion of a roller main body;
FIG. 6A
is a cross sectional view of a main portion of the roller main body showing a portion near a projection formed in the roller main body shown in
FIG. 5
;
FIG. 6B
is a schematic cross sectional view obtained by cutting the roller main body along an axial direction;
FIG. 7
is a schematic perspective view of one end side in an axial direction of a brush roller employing a ratchet mechanism corresponding to one embodiment of restricting means;
FIG. 8
is a schematic view of a whole of a PS printing plate processor in accordance with a second embodiment of the present invention;
FIG. 9
is a schematic perspective view showing a brush roller in accordance with the present embodiment;
FIGS. 10A
to
10
D are flow views showing one embodiment of a manufacturing step of a web body;
FIG. 11
is a schematic view of a surface of the PS printing plate showing one embodiment of a track on the PS printing plate of a boundary portion of the brush rollers;
FIG. 12
is a schematic view showing an arrangement of the brush roller in accordance with an embodiment example 1;
FIG. 13
is a schematic view showing one embodiment of the track by the boundary portion in accordance with the embodiment example 1;
FIG. 14
is a schematic view showing an arrangement of the brush roller in accordance with an embodiment example 2;
FIG. 15
is a schematic view showing one embodiment of the track by the boundary portion in accordance with the embodiment example 2;
FIG. 16
is a schematic view showing an arrangement of the brush roller in accordance with an embodiment example 3;
FIG. 17
is a schematic view showing an arrangement of the brush roller in accordance with an embodiment example 4;
FIG. 18
is a schematic view showing an arrangement of the brush roller in accordance with an embodiment example 5;
FIG. 19
is a schematic view showing an arrangement of the brush roller in accordance with a modified embodiment;
FIG. 20
is a schematic view showing one embodiment of the track by the boundary portion in accordance with the modified embodiment;
FIG. 21
is a schematic view of a whole of a PS printing plate processor in accordance with a third embodiment of the present invention;
FIG. 22
is a schematic exploded perspective view of one end side of a pair of transferring rollers showing an assembly of a rubber roller to a mounting base;
FIG. 23
is a schematic perspective view of one end side of a pair of transferring rollers showing a state of mounting the rubber roller to the mounting base;
FIG. 24
is a schematic perspective view of another end side of a pair of transferring rollers showing a summary of mounting a pair of rollers to a side plate;
FIG. 25
is a schematic view of a whole of a PS printing plate processor in accordance with a fourth embodiment of the present invention;
FIG. 26
is a perspective view showing a schematic structure of a spray unit;
FIG. 27
is a perspective view of a main portion showing a schematic structure of the spray unit in a side of a holding member;
FIG. 28
is a perspective view of a main portion showing a schematic structure of the spray unit in a side of a connecting holder as seen from the side of the holding member;
FIG. 29
is a perspective view of a main portion showing a schematic structure of the spray unit in a side of the connecting holder as seen from a different direction from
FIG. 28
;
FIG. 30
is a schematic cross sectional view showing an inner portion of the connecting holder;
FIG. 31
is a schematic view of a whole of a PS printing plate processor in accordance with a fifth embodiment of the present invention;
FIG. 32
is a schematic perspective view showing an outer appearance of a filter case;
FIG. 33
is a schematic perspective view of the filter case in a state that a cap is taken out, as seen from a different direction from
FIG. 32
;
FIG. 34
is a schematic perspective view showing a filter element and the cap;
FIG. 35
is a schematic view showing a state that the filter element is attached to the cap; and
FIG. 36
is a schematic perspective view as seen from a different direction from
FIG. 35
, showing the state that the filter element is attached to the cap.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
<<First Embodiment>>
A description will be given of a first embodiment in accordance with the present invention with reference to the accompanying drawings.
FIG. 1
shows a schematic structure of a photosensitive surface printing plate processing apparatus (hereinafter, referred to as “PS printing plate processor
10
”) applied as one embodiment of a photosensitive material processing apparatus. The PS printing plate processor
10
performs a developing process of a photosensitive surface printing plate (hereinafter, referred to as “PS printing plate
12
”) such as a photo polymer plate corresponding to one of a photosensitive material image exposed by an exposing apparatus (not shown) or the like. In this case, the PS printing plate
12
is structured such that a photosensitive layer is formed in a supporting body constituted by a thin rectangular flat plate such as an aluminum plate or the like, and the photo polymer plate is structured such that a photo junction layer, a photo polymerization layer and an overcoat layer are overlapped with each other, whereby a photosensitive layer is formed, and an image is exposed by a laser beam, whereby a polymerizing reaction of an image portion of the photo polymerization layer is promoted.
In the PS printing plate processor
10
, there are arranged a developing portion
14
for processing the PS printing plate
12
by a developing solution, a water washing portion supplying a washing water of the PS printing plate
12
processed by the developing solution so as to wash, a desensitization processing portion
18
applying a gum solution to the PS printing plate
12
after being washed so as to perform a desensitization process, and a drying portion
20
drying the PS printing plate
12
.
A processing tank
22
is provided within the PS printing plate processor
10
. A developing tank
24
is formed at a position forming the developing portion
14
in the processing tank
22
, and a water washing tank
26
and a desensitization processing tank
28
are formed as a processing tank at a position forming the water washing portion
16
and the desensitization processing portion
18
.
A slit-like inserting port
32
is formed in an outer plate panel
30
covering the processing tank
22
, and a discharge port
34
is formed in a side of the drying portion
20
in the processing tank
22
. Further, an inserting port (a sub inserting port)
38
for reentry for inserting the PS printing plate to a portion between the developing portion
14
and the water washing portion
16
is provided in a cover
36
covering the processing tank
22
. The reentry inserting port
38
forms an inserting port of the PS printing plate
12
for performing the processes in the PS printing plate processor
10
except the process in the developing portion
14
.
An inserting table
40
is provided in an outer portion of the inserting port
32
, and a pair of transferring rollers
42
made of rubber are arranged in an inserting side of the PS printing plate
12
in the developing portion
14
. The PS printing plate
12
on which an image is exposed is mounted on the inserting table
40
, inserted from the inserting port
32
along a direction of an arrow A and fed to a portion between a pair of transferring rollers
42
.
A pair of transferring rollers
42
is rotated by a drive force given by drive means (not shown), takes in the inserted PS printing plate
12
and feeds to the developing portion
14
at an angle between about 15 degrees and 31 degrees with respect to a horizontal direction.
The developing tank
24
formed in the processing tank
22
is formed in a substantially angular shape in which a center of a bottom portion is protruded downward, and stores a developing solution for performing a developing process of the PS printing plate
12
. A guide plate
44
is arranged in a lower side along the transferring direction of the PS printing plate
12
in the developing tank
24
in such a manner as to be along the bottom portion.
The guide plate
44
is provided in an upstream portion (in a side of the inserting port
32
) of the developing tank
24
, and a plurality of freely rotating rollers (small rollers)
46
are mounted thereto. The PS printing plate
12
fed within the developing portion
14
by a pair of transferring rollers
42
is transferred on the guide plate
44
while being guided by the rollers
46
.
A pair of rollers
48
each having a rubber outer periphery are arranged in a side of the water washing portion
16
in the developing tank
24
, and the PS printing plate
12
guided and transferred within the developing tank
24
so as to form a substantially U shape is gripped by a pair of transferring rollers
48
and taken out from the developing tank
24
. The PS printing plate
12
is dipped into the developing solution at a time of being transferred within the developing tank
24
in the manner mentioned above, and the unnecessary portion of the photosensitive layer exposed by the image exposure is swelled by the developing solution and peeled from the supporting body, whereby the unnecessary photosensitive layer is removed in correspondence to the exposed image.
In this case, a spray pipe
50
is provided within the developing tank
24
, whereby the developing solution within the developing tank
24
sucked by a pump (not shown) is sprayed onto the photosensitive layer surface of the PS printing plate
12
, the developing solution is supplied onto the surface of the PS printing plate
12
, and the developing solution within the developing tank
24
is circulated.
Further, a brush roller
80
is provided between the guide plate
44
and a pair of transferring rollers
48
, within the developing tank
24
. The brush roller
80
(details thereof will be mentioned below) rotates wire members while contacting them with the surface of the PS printing plate
12
transferred with being dipped into the developing solution, thereby brushing the surface of the PS printing plate
12
so as to promote removing of the unnecessary photosensitive layer from the surface of the PS printing plate
12
.
A liquid surface lid
52
is arranged in the developing portion
14
so that a lower surface thereof is below a liquid surface of the developing solution stored in the developing tank
24
. Further, in the wall surface of the developing tank
24
and the liquid surface lid
52
, shielding members
54
A and
54
B are provided in a side of the inserting port
32
, and shielding members
54
C and
54
D are mounted in a side of the water washing portion
24
. In the processing tank
22
, shielding members
54
E and
54
F are mounted in the periphery of the discharging port
34
, and a shielding member
54
G is mounted to the reentry inserting port
38
of the cover
36
.
The shielding members
54
A to
54
G are formed by a silicon rubber or the like, and an inner portion of the developing tank
24
is structured such that the liquid surface lid
52
having a great capacity and contacting with the liquid surface is provided in a space within a sealed portion formed by the shielding members
54
A to
54
G, a pair of transferring rollers
42
and
48
and the like so as to reduce an amount of air sealed within the space and prevent a fresh air from entering into a portion near the liquid surface of the developing solution by the liquid surface lid
52
, the shielding members
54
A to
54
G and the like, so that it is possible to prevent the developing solution from being deteriorated and a water content from being evaporated due to carbon dioxide gas in the air. In this case, in the liquid surface lid
52
, tandem rollers
52
A and
52
B are provided on lower surfaces of end portions in an upstream side and a downstream side in the transferring direction of the PS printing plate
12
, thereby preventing the surface (mainly the photosensitive surface) from being damaged by the PS printing plate
12
transferred within the developing portion
14
being contact with the lower surface of the liquid surface lid
52
.
The PS printing plate
12
drawn out from the developing tank
24
by a pair of transferring rollers
48
is fed to the water washing portion
16
by a pair of transferring rollers
48
while the developing solution attached to the surface thereof is squeezed down.
The transferring path for transferring the PS printing plate
12
in a substantially horizontal state by a pair of transferring rollers
58
and
60
arranged above the water washing tank
26
is formed in the water washing portion
16
, and the PS printing plate
12
is horizontally transferred above the water washing tank
26
while being gripped by a pair of transferring rollers
58
and
60
.
A pair of spray pipes
62
A and
62
B are provided in upper and lower portions of the transferring path of the PS printing plate
12
between a pair of transferring rollers
58
and
60
in the water washing portion
16
. The spray pipes
62
A and
62
B are arranged so that an axial direction thereof is along a width direction (a direction perpendicular to the transferring direction) of the PS printing plate
12
, and a plurality of discharging holes are formed so as to oppose to the transferring path of the PS printing plate
12
.
The water washing tank
26
stores a washing water corresponding to the processing solution. In the spray pipes
62
A and
62
B, the washing water supplied due to an operation of a solution supplying pump in synchronous with the transferring of the PS printing plate
12
is injected out toward the PS printing plate
12
from the discharging hole. In the PS printing plate
12
, the developing solution attached to the surface is washed away by the washing water.
The developing solution washed away by the washing water drops down to the water washing tank
26
together with the washing water. In this case, a fresh solution of the washing water is supplied to the water washing tank
26
by means (not shown) in correspondence to an amount of the PS printing plate
12
to be processed.
The PS printing plate
12
is fed out while being gripped by a pair of transferring rollers
60
, whereby the washing water supplied to the PS printing plate
12
is squeezed down from the front and back surfaces of the PS printing plate
12
together with the developing solution attached to the front and back surfaces of the PS printing plate
12
and recovered within the water washing tank
26
. In this case, an injecting direction of the washing water from the spray pipes
62
A and
62
B is set such that one of the spray pipe
62
A is an upstream side in the transferring direction of the PS printing plate
12
and one of the spray pipe
62
B is a downstream side in the transferring direction of the PS printing plate
12
, however, is not limited to this and the other directions may be employed.
In the desensitization processing portion
18
, a pair of transferring rollers
56
are provided above the desensitization processing tank
28
, and the PS printing plate
12
is transferred within the desensitization processing tank
18
by a pair of transferring rollers
56
and thereafter fed out from the discharging port
34
.
In the desensitization processing portion
18
, a spray pipe
64
is provided in an above side of the transferring path of the PS printing plate
12
. The spray pipe
64
is arranged so that an axial direction thereof is along the width direction of the PS printing plate
12
, and a plurality of discharging holes are formed so as to oppose to the transferring path of the PS printing plate
12
. Further, in the desensitization processing portion
18
, a discharging unit
66
in which slits are continuously formed along the width direction of the PS printing plate
12
is arranged below the transferring path of the PS printing plate
12
.
In the desensitization processing tank
28
, a gum solution used for protecting a plate surface of the PS printing plate
12
is stored, and the gum solution is supplied to the spray pipe
64
and the discharging unit
66
by a pump (not shown) operated in synchronous with the transferring operation of the PS printing plate
12
. The spray pipe
64
drops the gum solution toward the PS printing plate
12
so as to expand and apply onto the surface of the PS printing plate
12
. Further, the discharging unit
66
applies the gum solution discharged from the slits onto a whole surface in the back surface side of the PS printing plate
12
at a time when the back surface side of the PS printing plate
12
passes through while being contact with the slit portions.
In the PS printing plate
12
, a protecting film is formed by the gum solution applied to the front and back surface thereof. In this case, the discharging direction of the gum solution from the spray pipe
64
is not limited to the downward side in the transferring direction of the PS printing plate
12
, and may be set to the other directions. Further, the structure is made such that the discharging unit
66
is provided in a lower side of the transferring path of the PS printing plate
12
so as to apply the gum solution, however, the structure is not limited to this, and the structure may be made such that the spray pipe is provided so as to apply the gum solution.
The PS printing plate
12
to which the gum solution is applied in the desensitization processing portion
18
is gripped by a pair of transferring rollers
56
, is discharged from the discharging port
34
in a state that the gum solution slightly leaves on the front and back surfaces, and is fed to the drying portion
20
.
In the drying portion
20
, a supporting roller
68
for supporting the PS printing plate
12
is arranged near the discharging port
34
, and a pair of transferring rollers
72
and a pair of transferring rollers
74
are arranged in the center portion of the transferring path of the PS printing plate
12
within the drying portion
20
and near the discharging port
70
, whereby the PS printing plate
12
is transferred within the drying portion
20
by the supporting roller
68
and a pair of transferring rollers
72
and
74
.
Ducts
76
A and
76
B are arranged between the supporting roller
68
and a pair of transferring rollers
72
and between a transferring rollers
72
and a pair of transferring rollers
74
so as to form pairs with holding the transferring path of the PS printing plate
12
therebetween. The ducts
76
A and
76
B are arranged so that a longitudinal direction thereof is along the width direction of the PS printing plate
12
, and slit holes
78
are provided on a surface opposing to the transferring path of the PS printing plate
12
.
The ducts
76
A and
76
B are structured such that when a drying wind generated by drying wind generating means (not shown) is supplied from one end side in a longitudinal direction, the dusts
76
A and
76
B inject the drying wind toward the transferring path of the PS printing plate
12
from the slit holes
78
so as to blow to the PS printing plate
12
. Accordingly, in the PS printing plate
12
, the gum solution applied onto the front and back surfaces thereof is dried and the protecting film is formed. In this case, a shutter (not shown) separating the processor portion until the desensitization processing portion
18
processing the PS printing plate
12
by the processing solution from the drying portion
20
is provided in the discharging port
34
, thereby preventing the discharging port
34
from being unnecessarily opened so as to supply the heated air within the drying portion
20
to the desensitization processing portion
18
.
In the PS printing plate processor
10
structured in the manner mentioned above, when the PS printing plate
12
on which the image is recorded by the exposure apparatus (not shown) is mounted on the inserting table
40
and inserted to the inserting port
32
, the PS printing plate
12
is drawn by a pair of transferring rollers
42
so as to be fed to the developing portion
14
. In this case, in the PS printing plate processor
10
, the PS printing plate
12
passing through the inserting port
32
is detected by a sensor (not shown), a timer is started. This timer is used for operating the driving means for transferring the PS printing plate
12
, and for measuring a timing for discharging the washing water from the spray pipes
62
A and
62
B of the water washing portion
16
and a discharge timing of the gum solution in the desensitization processing portion
18
.
In the developing portion
14
, the PS printing plate
12
is fed by a pair of transferring rollers
42
at an inserting angle in a range between 15 degrees and 31 degrees with respect to the horizontal direction so as to be transferred while being dipped into the developing solution. Further, the PS printing plate
12
is fed out from the developing solution at a discharging angle in a range between 17 degrees and 31 degrees. The PS printing plate
12
is dipped into the developing solution in the developing portion
14
, whereby the unnecessary portion in the photosensitive layer is swelled in correspondence to the exposed image, and the swelled photosensitive layer is removed from the supporting body. At this time, the removing of the unnecessary photosensitive layer from the surface of the PS printing plate
12
is promoted by brushing the surface of the PS printing plate
12
by the brush roller
80
arranged within the developing tank
24
.
The PS printing plate
12
fed out from the developing solution after being applied to the process performed by the developing solution as mentioned above is drawn out by a pair of transferring rollers
48
so as to be transferred to the water washing portion
16
. At this time, a pair of transferring rollers
48
squeeze down the developing solution attached to the front and back surfaces of the PS printing plate
12
from the PS printing plate
12
.
In the water washing portion
16
, the washing water is injected out from the spray pipes
62
A and
62
B while the PS printing plate
12
is gripped by a pair of transferring rollers
58
and
60
so as to be transferred in a substantially horizontal state. Further, a pair of transferring rollers
60
arranged in the downstream side in the transferring direction of the PS printing plate
12
feed out the PS printing plate
12
to the desensitization processing portion
18
while squeezing down the washing water supplied to the front and back surfaces of the PS printing plate
12
together with the developing solution left without being squeezed by a pair of transferring rollers
48
.
Accordingly, in the PS printing plate
12
, the developing solution left on the front and back surfaces thereof is washed down at a time of passing through the water washing portion
16
.
The PS printing plate
12
fed to the desensitization processing portion
18
passes through a portion between the spray pipe
64
and the discharging unit
66
so as to be gripped by a pair of transferring rollers
56
, thereby being fed out from the desensitization processing portion
18
by a pair of transferring rollers
56
.
At this time, in the desensitization processing portion
18
, the gum solution is supplied to the spray pipe
64
and the discharging unit
66
, and the gum solution is applied onto the front and back surfaces of the PS printing plate
12
. A pair of transferring rollers
56
feed out the PS printing plate
12
while gripping it therebetween, thereby forming a thin film of the gum solution on the front and back surfaces of the PS printing plate
12
, and squeeze out the surplus gum solution from the front and back surfaces of the PS printing plate
12
.
The PS printing plate
12
to which the gum solution is applied is fed to the drying portion
20
from the discharging port
34
by a pair of transferring rollers
56
. In this case, the shutter (not shown) provided in the discharging port
34
operates at a timing of starting the process of the PS printing plate
12
or a timing that the PS printing plate
12
is fed out from the desensitization processing portion
18
so as to open the discharging port
34
, thereby preventing the drying wind in the drying portion
20
from unnecessarily entering into the desensitization processing portion
18
so that the gum solution is adhered to a pair of transferring rollers
56
. Further, the shutter prevents the developing solution from being deteriorated by the carbon dioxide gas in the air which enters from the discharging port
34
and reaches the developing portion
14
, and further prevents the water content in the developing solution, the washing water and the water content in the gum solution from being evaporated and going out from the discharging port
34
.
In the drying portion
20
, the drying wind is blown from the ducts
76
A and
76
B while the PS printing plate
20
is transferred by the supporting roller
68
and a pair of transferring rollers
72
and
74
. Accordingly, the protecting film is formed on the PS printing plate
12
by the applied gum solution and the PS printing plate
12
is discharged from the discharging port
70
.
As shown in
FIG. 2
, each of the brush rollers
80
is provided with a (hollow or solid) cylindrical roller main body
100
. The brush roller
80
is mounted so that the roller main body
100
is along the width direction (corresponding to the direction perpendicular to the transferring direction) of the PS printing plate
12
and opposes to the transferred PS printing plate
12
(refer to FIG.
1
).
Axial end members
102
and
104
are provided in end portions in an axial direction of the roller main body
100
. The axial end members
102
and
104
are mounted in accordance with a way that small diameter portions
102
A and
104
A are press inserted to the roller main body
100
so as to be adhered thereto, or the like.
Rotary shafts
106
and
108
are protruded from the axial end members
102
and
104
, the brush roller
80
is structured such that the rotary shafts
106
and
108
are pivoted and mounted to a bearing (not shown), and the brush roller
80
is rotated by a driving force transmitted via the rotary shafts
106
or
108
.
The brush roller
80
is structured such that a web body for brushing
166
(hereinafter, simply referred to as web body
166
) corresponding to the web-like member is wound around an outer peripheral portion of the roller main body
100
in a helical manner.
The web body
166
, for example, as shown in
FIG. 3A
, holds a pair of woven cloths
168
corresponding to a sheet-like base material in such a manner as to oppose to each other and weaves wire members
170
so as to extend over the woven cloths
168
.
For the wire members
170
, for example, a pile of natural fiber or artificial fiber is applied, however, a metal may be employed as far as having a suitable thinness. That is, as a material for the wire members
170
of the brush roller
80
, it is possible to employ a natural fiber such as a vegetable fiber, an animal fiber and the like, an artificial fiber such as a polyamide system including a nylon 6, a nylon 66, a nylon 6.10, a nylon 11 and the like, a polyester system including a polyethylene terephthalate, a polybutylene terephthalate and the like, a polyacrylic system including, a polyacrylonitrile, polyacrylic alkyl and the like, a polypropylene, a polystyrene and the like, and a metal fiber such as a stainless steel, a brass and the like.
As shown in
FIG. 3B
, the web body
166
is formed by weaving the wire materials
170
in the woven cloth
168
in a tensional state and thereafter cutting the wire members
170
at a middle portion thereof. The brush roller
80
is obtained by winding the web body
166
around a peripheral surface of the roller main body
100
in a helical manner (refer to
FIGS. 2 and 3C
) and shirring so as to uniformly make up a length of the wire members
170
(refer to FIG.
3
D).
As shown in
FIG. 2
, a fixing member
110
is provided in one axial end member
102
. The fixing member
110
has substantially the same diameter as that of the roller main body
100
, and the rotary shaft
106
is protruded from the fixing member
110
.
A flat surface portion
112
is formed in the fixing member
110
in a shape that a part of an outer peripheral portion thereof is cut. A restricting plate
114
opposes to the flat surface portion
112
and the restricting plate
114
is fixed by a screw
116
.
The web body
166
wound around the roller main body
100
is structured such that one end side is mounted on the flat surface portion
112
of the fixing member
110
, and the web body
166
is fixed to the fixing member
110
with being gripped between the flat surface portion
112
and the restricting plate
114
by fixing the restricting plate
114
mounted on one end side of the web body
166
to the fixing member
110
by the screw
116
.
The web body
166
is wound in a helical manner while being drawn in a direction of an arrow B along the peripheral surface of the roller main body
100
in a state that one end is fixed to the fixing member
110
.
On the other hand, an urging mechanism
122
constituted by a holding member
118
and a fastening member
120
is provided in another axial end member
104
.
As shown in
FIG. 4
, the holding member
118
is formed in a cylindrical block having the same diameter as that of the roller main body
110
. The rotary shaft
108
is inserted to an axial hole
124
formed in an axial core portion, whereby the holding member
118
is mounted to the roller main body
100
in such a manner as to freely rotate relatively.
A flat surface portion
126
is formed in the holding member
118
in a shape that a part of an outer peripheral portion is cut in a recessed manner. A restricting plate
128
is opposed to the flat surface portion
126
, and the restricting plate
128
is engaged with a screw hole
132
having a screw hole
130
formed in the flat surface portion
126
, thereby being fixed to the holding member
118
.
An end portion of the web body
166
wound around the roller main body
100
in a helical manner is mounted to the flat surface portion
126
of the holding member
118
, and is gripped between the flat surface portion
126
and the restricting plate
128
so as to be fixed to the holding member
118
by fixing the restricting plate
128
mounted on the end portion of the web body
166
to the holding member
118
.
In this case, at a time of fixing the web body
166
to the fixing member
110
and the holding member
118
by the restricting plates
114
and
128
, the wire members
170
may be woven in the woven cloth
168
, or the web body
166
may be formed by cutting the wire members
170
at both end of the web body
166
corresponding to an area opposing to the fixing member
110
and the holding member
118
, an area opposing at least to the restricting plates
114
and
128
in accordance with a shirring or the like, or previously weaving the wire members
170
except the area of the woven cloth
168
.
Further, at a time of winding the web body
166
around the roller main body
100
, the web body
166
may be temporarily fastened to the flat surface portions
112
and
126
by applying a slight amount of adhesive agent onto the back surface side of the web body
166
opposing to the flat surface portion
112
of the fixing member
110
and the flat surface portion
126
of the holding member
118
and having no wire members
170
, or the like.
The fastening member
120
is formed in a block shape, and an axial hole
134
to which the rotary shaft
108
is inserted is formed in a center portion thereof. Further, a plurality of screw holes
136
extending to the axial hole
134
from the outer peripheral portion are formed in the fastening member
120
. A lock screw
138
such as a square screw or the like is engaged with each of the screw holes
136
.
The fastening member
120
is fixed to the axial end member
104
by screwing the rotary shaft
108
by a plurality of lock screws
138
engaged with the screw holes
136
in a state that the rotary shaft
108
is inserted to the axial hole
134
.
The urging mechanism
122
is mounted to the rotary shaft
108
of the axial end member
104
so that the holding member
118
becomes in a side of the roller main body
100
. At this time, the fastening member
120
is fixed to the rotary shaft
108
, whereby the holding member
118
can relatively rotate between the flange portion
104
B of the axial end member
104
and the fastening member
120
.
In the fastening member
120
, a recess portion
140
is formed on a surface in a side of the holding member
118
. A torsional coil spring
142
used as the urging means is received within the recess portion
140
. Further, in the fastening member
120
, an engaging hole
144
is formed on a bottom surface within the recess portion
140
as seen from a side of the holding member
118
.
One end portion
142
A of the torsional coil spring
142
received within the recess portion
140
of the fastening member
120
is inserted to the engaging hole
144
. Accordingly, the torsional coil spring
142
is engaged with the fastening member
120
.
In the holding member
118
, an engaging hole
146
is formed on an end surface in a side of the fastening member
120
, and another end portion
142
B of the torsional coil spring
142
is inserted to the engaging hole
146
. Accordingly, the holding member
118
is engaged with the fastening member
120
via the torsional coil spring
142
received within the recess portion
140
of the fastening member
120
, and is urged toward a winding direction side of the web body
166
due to an urging force of the torsional coil spring
142
.
Further, a restricting pin
148
is protruded in the fasting member
120
from an end surface in the side of the holding member
118
, for serving as restricting means. The restricting pin
148
is protruded to a space formed above the flat surface portion
126
and is structured such as to be brought into contact with the flat surface portion
126
of the holding member
118
by relatively rotating the holding member
118
and the fastening member
120
.
Accordingly, the holding member
118
can relatively rotate with respect to the fastening member
120
within a range that the restricting pin
148
is apart from the fiat surface portion
126
. That is, the restricting pin
148
restricts a relative rotation range of the holding member
118
with respect to the fastening member
120
and the roller main body
100
. In this case, the restricting plate
128
fixed to the flat surface portion
126
has a position and a size at which the restricting plate
128
is not in contact with the restricting pin
148
.
The brush roller
80
is structured such that the web body
166
is wound around the roller main body
100
in a helical manner and the front end of the web body
166
is fixed to the holding member
118
. In this state, the restricting pin
148
is brought into contact with the flat surface portion
126
of the holding member
118
by rotating the fastening member
120
in a winding direction of the web body
166
, whereby the holding member
118
is rotated in the winding direction of the web body
166
.
Accordingly, the web body
166
fixed to the holding member
118
is drawn in the winding direction to the roller main body
100
, and the web body
166
is wound around the roller main body
100
in a tensioned state. At this time, the torsional coil spring
142
applies a predetermined tensile force to the web body
166
wound around the roller main body
100
by urging the holding member
118
in the winding direction of the web body
166
, whereby the web body
166
wound around the roller main body
100
keeps the tensional state due to the tensile force.
In this case, when an elongation is generated in the web body
166
by using the brush roller
80
for a long time period or the like, the holding member
118
is rotated in the winding direction of the web body
166
due to the urging force of the torsional coil spring
142
. Further, when the web body
166
tends to compress against the urging force of the torsional coil spring
142
and accordingly the holding member
118
relatively rotates in a direction opposite to the winding direction at a certain degree, the restricting pin
148
is brought into contact with the flat surface portion
126
of the holding member
118
so as to prevent the holding member
118
from relatively rotating in the direction opposite to the winding direction of the web body
166
.
On the other hand, as shown in
FIG. 5
, a plurality of projections
150
are formed on a peripheral surface of the roller main body
100
. The projections
150
are formed, for example, by striking the peripheral surface of the roller main body
100
by a punch having a predetermined shape or the like so as to make a front end of the punch or the like bite into the peripheral surface of the roller main body
100
toward a direction (a direction of an arrow C) inverse to the winding direction of the web body
166
, thereby projecting upward. At this time, as shown in
FIG. 6A
, fine recesses having a crater shape are formed in the side of the winding direction of the projection
150
. Accordingly, the projection
150
is formed so that the upper end is directed to the winding direction of the web body
166
and a surface opposite to the fine recess having the crater shape becomes comparatively smooth.
When tightly winding the web body
166
around the roller main body
100
having the projections
150
formed so as to be closely attached to the peripheral surface thereof, it is possible to easily move the woven cloth
168
(the web body
166
) in the winding direction, and the structure is made such that when the woven cloth
168
(the web body
166
) tends to be shifted in the direction opposite to the winding direction with respect to the roller main body
100
, the projection
150
eats into the woven cloth
168
of the web body
166
, whereby a contact resistance becomes great.
Accordingly, the web body
166
can move in the winding direction, however, when the movement is going to be generated in a slacking direction corresponding to a direction opposite to the winding direction, the projection
150
engaged so as to eat into the woven cloth
168
prevents the web body
166
from being shifted.
As shown in
FIG. 5
, the projection
150
is formed on the peripheral surface of the roller main body
100
at a helical position along the winding direction of the web body
166
. At this time, as shown in
FIG. 6B
, the projection
150
is formed on the peripheral surface of the roller main body
100
so that an angle formed between the projection
150
and the adjacent projection
150
along the winding direction becomes a predetermined angle θ (for example, 90 degrees).
Accordingly, as shown in
FIG. 5
, the structure is made such that an interval between the adjacent projections
150
along the axial direction of the roller main body
100
becomes a predetermined interval d, whereby a plurality of projections
150
are not formed on the same circumference crossing the axial direction of the roller main body
100
. In this case, the angle θ (refer to
FIG. 6B
) can be optionally set, for example, in a range between 5 degrees and 180 degrees, and preferably in a range between 15 degrees and 90 degrees.
A description will be given below of an operation of the present embodiment.
The brush roller
80
is constituted by winding the web body
166
formed by weaving the wire members
170
in the woven cloth
168
around the peripheral surface of the roller main body
100
in a helical manner. At this time, one end side of the web body
166
is fixed by the fixing member
110
and another end side is fixed to the holding member
118
. The holding member
118
forms the urging mechanism
122
together with the fastening member
120
, and is urged to the side of the winding direction (the direction of the arrow B) of the web body
166
by the torsional coil spring
142
provided between the holding member
118
and the fastening member
120
.
In general, the web body
166
(the woven cloth
168
) slightly generates an elongation when being dipped into the developing solution or the like. In the brush roller
80
, since the web body
166
is not bonded to the roller main body
100
by the adhesive agent, a slack is easily generated in the web body
166
due to the elongation.
At this time, in the brush roller
80
, the web body
166
is always drawn in the winding direction due to the urging force of the torsional coil spring
142
. Accordingly, even when the elongation is generated in the web body due to some reasons, the elongation does not appear as a slack of the web body
166
wound around the roller main body
100
.
That is, the urging mechanism
122
provided in the brush roller
80
urges the holding member
118
to which the end portion of the web body
166
is fixed, in the winding direction of the web body
166
due to the urging force of the torsional coil spring
142
, and when the elongation is generated in the web body
166
, the holding member
118
rotates in the winding direction of the web body
166
due to the urging force of the torsional coil spring
142
, thereby preventing the slack from being generated in the web body
166
wound around the roller main body
100
.
Further, the restricting pin
148
is provided in the fastening member
120
constituting the urging mechanism
122
together with the holding member
118
, and the restricting pin
148
is brought into contact with the flat surface portion
112
of the holding member
118
, thereby restricting the relative rotation of the holding member
118
with respect to the fastening member
120
.
Accordingly, even when the web body
166
is going to draw the holding member
118
in the direction opposite to the winding direction against the urging force of the torsional coil spring
142
, the restricting pin
148
is brought into contact with the flat surface portion
112
of the holding member
118
so as to restrict the relative rotation of the holding member
118
in the direction opposite to the winding direction. Accordingly, the web body
166
draws the holding member
118
in the direction opposite to the winding direction, whereby no slack is generated in the web body
166
.
As mentioned above, in the brush roller
80
, both end portions of the web body
166
wound around the roller main body
100
in a helical manner are fixed by the fixing member
110
and the holding member
118
of the urging mechanism
122
, thereby preventing the slack from being generated in the web body
166
without bonding the web body
166
to the roller main body
100
by the adhesive agent.
On the other hand, the fine projections
150
are formed on the peripheral surface of the roller main body
100
around which the web body
166
is wound with an interval at a position forming a helical shape. The projection
150
is structured such that the front end is directed to the winding direction of the web body
166
, and when the woven cloth
168
of the web body
166
wound around the roller main body
100
in a helical manner is going to be shifted in the winding direction, the web body
166
can be shifted, however, when it is going to be shifted in the direction opposite to the winding direction, the projection
150
eats into the woven cloth
168
of the web body
166
so as to increase a frictional resistance, thereby preventing the web body
166
from being shifted.
Accordingly, when the urging mechanism
122
prevents the slack due to the elongation of the web body
166
, the web body
166
is shifted in the winding direction, and a uniform tensile force is applied to all the area of the web body
166
wound around the roller main body
100
. On the other hand, when the torsional force is applied to the web body
166
wound around the roller main body
100
at a time of brushing the PS printing plate
12
, the projections
150
eat into the web body
166
, thereby preventing the web body
166
from being shifted in the direction opposite to the winding direction.
Accordingly, in the brush roller
80
, it is securely prevent a partial slack from being generated in the web body
166
due to the winding tightness of the web body
166
wound around the roller main body
100
.
On the other hand, the projections
150
are formed so as to be shifted at a predetermined angle θ along the peripheral direction of the roller main body
100
between the adjacent projections
150
at a time of being formed at helical positions in the roller main body
100
, whereby a plurality of projections
150
do not appear on the same circumference of the roller main body
100
. That is, the structure is made such that a plurality of projections
150
do not exist on the same circumference of the roller main body
100
and the interval between the adjacent projections
150
along the axial direction becomes a predetermined interval d. Accordingly, the peripheral surface of the roller main body
100
is formed, for example, in a coarse-grained rubbing metal.
In the case that a plurality of projections
150
exist on the same circumference of the roller main body
100
, a plurality of projections
150
rub down the same position at a time of brushing the PS printing plate
12
by the brush roller
80
, so that a stripe-shaped rubbed surface irregularity is easily generated along the transferring direction of the PS printing plate
12
, however, in the brush roller
80
, since the less than one projection
150
is formed on the same circumference of the roller main body
100
, the rubbed surface irregularity due to the projections
150
does not appear on the surface of the PS printing plate
12
.
In order to prevent the web body
166
wound around the roller main body
100
from being shifted, a method of increasing a frictional resistance between the peripheral surface of the roller main body
100
and the web body
166
includes a method of applying a knurling work onto the peripheral surface of the roller main body
100
, however, in the case of partly applying the knurling work onto the peripheral surface of the roller main body
100
, a plurality of convex portions are arranged on the same circumference of the roller main body
100
and the rubbed surface irregularity is generated on the surface of the PS printing plate
12
even when a difference between concave and convex is about 0.3 mm.
Further, applying the knurling work onto a whole surface of the outer periphery of the roller main body
100
generates a vibration or the like in the brush roller
80
due to reduction of circulaity of the roller main body
100
or the like.
On the other hand, by forming the projections
150
at the helical positions on the peripheral surface of the roller main body
100
, it is possible to securely prevent the web body
166
wound around the roller main body
100
in a helical manner from being shifted, particularly, prevent the web body
166
from being shifted in the direction opposite to the winding direction, without generating vibration in the brush roller
80
.
Accordingly, in the PS printing plate processor
10
, by brushing the surface of the PS printing plate
12
by the brush roller
80
, it is possible to securely remove the unnecessary photosensitive layer or the like without generating a finish defect such as the rubbed surface irregularity or the like on the surface of the PS printing plate
12
.
Further, the present embodiment does not limit the structure of the present invention. In the present embodiment, the fixing member
110
is provided in one end in the axial direction of the roller main body
100
and the urging mechanism
122
is provided in another end thereof, however, the structure may be made such that the urging mechanisms
122
are provided in both ends in the axial direction of the roller main body
100
and the respective urging mechanisms
122
urge both end portions of the web body
166
in the direction of wining around the roller main body
100
.
Further, in the present embodiment, the restricting pin
148
provided in the fastening member
120
prevents the holding member
118
from relatively rotating in the direction opposite to the winding direction of the web body
166
, however, the structure of the restricting means is not limited to this. For example, the structure may be made such that a one-way clutch mechanism is provided between the holding member
118
and the fastening member
120
or the axial end member
104
so as to prevent the holding member
118
from relatively rotating in one direction, or a ratchet mechanism may be employed in place of the one-way clutch mechanism.
A ratchet mechanism
180
shown in
FIG. 7
is constituted by a ratchet gear
182
formed in the flange portion
104
B of the axial end member
104
and a ratchet gear
184
formed on an end surface in a side of the axial end member
104
of the holding member
118
opposing to the ratchet gear
182
.
The holding member
118
is urged toward the axial end member
104
due to the urging force of the urging means (not shown), whereby the ratchet gears
182
and
184
are engaged with each other.
The ratchet mechanism
180
prevents the holding member
118
from relatively rotating in the direction opposite to the winding direction of the web body
166
with respect to the axial end member
104
by the ratchet gears
182
and
184
being relatively engaged with each other.
Further, the ratchet mechanism
180
is structured such that the holding member
118
can relatively rotate in the winding direction with respect to the axial end member
104
, and when the elongation is generated in the web body
166
and the holding member
118
relatively rotates due to the urging force of the torsional coil spring
142
, the engaging position of the ratchet gears
182
and
184
moves.
By using the ratchet mechanism
180
mentioned above, it is possible to securely prevent the slack from being generated due to the elongation of the web body
166
or the like while preventing the slack of the web body
166
due to the rotation of the holding member
118
in the direction opposite to the winding direction.
In this case, the ratchet gears
182
and
184
may be provided between the holding member
118
and the fastening member
120
. Further, one of the ratchet gears
182
and
184
may be replaced by a ratchet pawl. Further, the ratchet mechanism corresponding to the restricting means is not limited to this, and an optional structure can be employed as far as the structure enabling the holding member
118
to relatively rotate in the winding direction between the holding member
118
and any one of the axial end member
104
, the rotary shaft
108
and the fastening member
120
and preventing the relative rotation in the direction opposite to the winding direction.
Here, in the present embodiment, the description is given of the present invention with reference to the embodiment of the brush roller
80
provided in the PS printing plate processor
10
, however, the brush roller employing the present invention is not limited to the PS printing plate such as a photo polymer plate, a thermal plate, a surface printing plate with no water and the like, and when a brush roller is used for brushing a surface of a photosensitive material in a photosensitive material processing apparatus for processing the other photosensitive material such as an X-ray film, a general black-and-white film, a color film, a black-and-white printing paper, a color printing paper and the like, the present invention can be applied to the brush roller.
That is, the present invention can be applied to the brush roller in the optionally structured photosensitive material processing apparatus without being limited to the PS printing plate processor.
As mentioned above, the present invention can securely prevent the web-like member from being slacked even when the elongation or the like is generated in the web-like member wound around the roller main body in a helical manner. Further, in accordance with the present invention, the shift in the direction opposite to the winding direction is prevented from being generated in the web-like member by forming the projection at the helical position on the peripheral surface of the roller main body, whereby it is possible to securely prevent a partly winding tightness or slack from being generated due to the shifting of the web-like member.
Therefore, in accordance with the present invention, there can be obtained an excellent effect that it is possible to securely prevent the rubbed surface irregularity or the like from being generated on the photosensitive material due to the slack or wind tightness of the web-like member wound around the roller main body in a helical manner.
<<Second Embodiment>>
A description will be given below of a second embodiment. With respect to the same elements and parts as those of the embodiment mentioned above, an overlapping description will be optionally omitted and a description will be mainly given of characteristic portions.
With reference to
FIG. 8
, in the PS printing plate processor
10
, the brush roller
80
and
82
are provided within the developing tank
24
. The brush roller
80
and
82
are arranged along the transferring path of the PS printing plate
12
, and respectively opposed to the surface of the photosensitive layer side of the PS printing plate
12
. Accordingly, in the PS printing plate
12
transferred in the developing solution within the developing tank
24
, the surface in the photosensitive layer side is brushed by the brush rollers
80
and
82
, whereby the photosensitive layer swelled by the developing solution is promoted to be peeled.
In this case, a description will be given of the brush rollers
80
and
82
provided in the PS printing plate processor
10
with reference to FIG.
9
and
FIGS. 10A
to
10
D. In this case, the basic structures of the brush rollers
80
and
82
are the same.
As shown in
FIG. 9
, the brush roller
80
is constituted by the roller main body
100
corresponding to a core material, and a web body for brushing
166
(hereinafter, simply refer to the web body
166
) corresponding to the web-like member wound around the outer peripheral portion of the roller main body
100
.
The web body
166
, as shown in
FIG. 10A
, holds a pair of woven cloths
168
corresponding to a sheet-like base material in such a manner as to oppose to each other and weaves wire members
170
so as to extend over the woven cloths
168
.
For the wire members
170
, for example, a natural fiber or an artificial fiber is applied. In this case, the wire members
170
are not limited to the natural fiber and the artificial fiber, and a metal may be employed as far as having a suitable thinness. That is, as a material for the wire members
170
, it is possible to employ a natural fiber such as a vegetable fiber, an animal fiber and the like, an artificial fiber such as a polyamide system including a nylon 6, a nylon 66, a nylon 6.10, a nylon 11 and the like, a polyester system including a polyethylene terephthalate, a polybutylene terephthalate and the like, a polyacrylic system including, a polyacrylonitrile, polyacrylic alkyl and the like, a polypropylene, a polystyrene and the like, and a metal fiber such as a stainless steel, a brass and the like.
In this case, the web body
166
(
FIG. 10B
) applied to the present embodiment is completed by weaving the wire materials
170
in the woven cloth
168
in a tensional state and thereafter cutting the wire members
170
at a middle portion thereof. The brush roller
80
is obtained by winding the web body
166
around a peripheral surface of the roller main body
164
in a helical manner (refer to
FIG. 10C
) and shirring so as to uniformly make up a length of the wire members
170
(refer to FIG.
10
D).
As shown in
FIG. 9
, the brush roller
80
fixes the woven cloth
168
corresponding to the base material of the web body
166
to both end portions of the roller main body
100
, for example, by winding a fastening band
172
from the above of the web body
166
wound in both end portions of the roller main body
100
.
In this case, when fixing the web body
166
to the roller main body
100
by the fastening band
172
, the web body
166
may be fixed by being fastened by the fastening band
172
in a state of weaving the wire members
170
in the woven cloth
168
. However, as shown in
FIG. 9
, the web body
166
may be formed by cutting the wire members
170
in a predetermined area at both end portions of the web body
166
opposing to the fastening band
172
in accordance with a shining or the like or previously forming the woven cloth
168
without weaving the wire members
170
in the area opposing to both end portions of the roller main body
100
.
Further, when fixing the web body
166
at the end portion of the roller main body
100
by using the fastening band
172
, it is preferable to perform the fixing operation in a state of temporarily fixing the woven cloth
168
to the roller main body
100
by applying a slight amount of adhesive agent to the back surface side of the woven cloth
168
opposing to the peripheral surface of the axial end portion of the roller main body
100
.
Further, as the brush rollers
80
and
82
, it is possible to employ a structure obtained by fixing the web body
166
to the roller main body
100
by using optional fixing means in addition to the fastening band
172
. Further, the brush roller
80
and
82
may be structured such as to be fixed by applying the adhesive agent or the like to the back surface side of the woven cloth
168
opposing to the peripheral surface of the roller main body
100
so as to bond to the roller main body
100
, that is, the brush rollers
80
and
82
may be structured as far as the web body
166
is tightly wound around the roller main body
100
in a helical shape.
On the other hand, as shown in
FIG. 11
, in the brush rollers
80
and
82
formed by winding the web body
166
around the roller main body
100
in a helical manner, a boundary portion (hereinafter, referred to as “boundary portion
90
”) between the adjacent web bodies
166
along the axial direction of the roller main body
100
is formed in a helical shape along the peripheral surface of the roller main body
100
.
The boundary portion
90
of the web body
166
moves toward the downward side in the transferring direction of the PS printing plate
12
on the surface of the PS printing plate
12
while opposing to the surface of the PS printing plate
12
at a time of brushing the PS printing plate
12
by the brush rollers
80
and
82
. Accordingly, as shown by a two-dot chain line in
FIG. 11
, a track
92
formed by an opposition of the boundary portion
90
on the surface of the PS printing plate
12
becomes an inclined stripe.
An angle θ of the track with respect to the transferring direction (the direction of an arrow A) of the PS printing plate
12
becomes 0 degrees (θ=0°) at a time of transferring the PS printing plate
12
without rotating the brush roller
80
and
82
, and becomes substantially 90 degrees (θ=90°) at a time of stopping transferring the PS printing plate
12
and rotating the brush rollers
80
and
82
.
Further, an interval between the tracks
92
along the width direction of the PS printing plate
12
becomes a value corresponding to a width W of the web body
166
and a winding angle of the web body
166
around the roller main body
100
(X=f (W)). That is, the track
92
has the interval X corresponding to the width W of the web body
166
and the angle θ corresponding to a transferring speed V of the PS printing plate
12
, an outer diameter D of the brush roller
80
(
82
) and a rotational speed N thereof.
On the other hand, in this boundary portion
90
, since a density of the wire members
170
becomes smaller (lower) than that of the peripheral portion, the track
92
easily appears as the rubbed surface irregularity on the surface of the PS printing plate
12
at a time of brushing the surface of the PS printing plate
12
by the brush rollers
80
and
82
. In particular, in the case that it is necessary to brush at a higher contact pressure of the wire members
170
against the printed surface, such in the photo polymer plate, the track
92
appears as the rubbed surface irregularity on the PS printing plate
12
, thereby tending to reduce a finish quality of the PS printing plate
12
processed by the PS printing plate processor
10
.
Here, in the PS printing plate processor
10
, two brush rollers
80
and
82
are arranged in the side of the photosensitive layer of the PS printing plate
12
along the transferring path of the PS printing plate
12
and the surface of the photosensitive layer side of the PS printing plate
12
is brushed by the brush rollers
80
and
82
, thereby promoting a removal of the unnecessary photosensitive layer from the surface of the PS printing plate
12
, and canceling the respective tracks
92
between the brush rollers
80
and
82
, so that it is intended to prevent the rubbed surface irregularity generated by the boundary portion
90
from appearing on the surface of the PS printing plate
12
.
A description will be given of a structure in which a rubbed surface irregularity is prevented from appearing on the surface of the PS printing plate
12
by canceling the respective tracks
92
by two brush rollers
80
and
82
with reference to the following embodiment examples 1 to 5.
EMBODIMENT EXAMPLE 1
FIG. 12
shows an arrangement of the brush rollers
80
and
82
applied to an embodiment example 1. In the embodiment example 1, brush rollers
84
having the same shape and in which the web body
166
having a width W is wound around the roller main body
164
in a helical manner are employed as the brush rollers
80
and
82
. Accordingly, in the brush rollers
80
and
82
, a boundary portion
90
is formed in a helical manner at the interval W.
In the developing portion
14
, two brush rollers
84
(
80
and
82
) are rotated in the same direction (for example, in a direction of an arrow C) at a time of transferring the PS printing plate
12
at a speed V (mm/min). At this time, in the embodiment example 1, the rotational speed N is changed between two brush rollers
84
.
For example, while the structure is made such that the brush roller
84
used as the brush roller
80
is rotated at a rotational speed N1 (r/min), the brush roller
84
used as the brush roller
82
is rotated at a rotational speed N2 larger than the rotational speed N
1
(N
1
<N
2
). In this case, the rotational speed N can be changed by using an optional method, for example, changing a gear ratio for transmitting a drive force.
In the developing portion
14
using the brush rollers
80
and
82
, the photosensitive layer surface of the PS printing plate
12
is brushed by the brush roller
80
and next brushed by the brush roller
82
.
In this case, as shown in
FIG. 13
, on the assumption that the track
92
structured such that a boundary portion
90
A of the brush roller
80
opposes to the surface of the PS printing plate
12
is set to a track
92
A, and the track structured such that a boundary portion
90
B of the brush roller
82
opposes to the surface of the PS printing plate
12
is set to a track
92
B, since the width W of the web body
166
is the same between the brush rollers
80
and
82
, the track
92
A and the track
92
B respectively have the interval X.
On the other hand, in the brush rollers
80
and
82
, the rotational directions are the same but the rotational speeds N are different. Accordingly, an angle θ
1
of the track
92
A and an angle θ
2
of the track
92
B are different. Accordingly, the brush rollers
80
and
82
form different track patterns on the surface of the PS printing plate
12
.
At this time, since the rotational speed N
2
of the brush roller
82
is greater than the rotational speed N
1
of the brush roller
80
(N
1
<N
2
), the angle θ
1
of the track
92
A becomes smaller than the angle θ
2
of the track
92
B (θ
1
<θ
2
). Accordingly, the tracks
92
A and
92
B do not cross and overlap with each other on the PS printing plate
12
.
Accordingly, it is possible to prevent the rubbed surface irregularity from appearing on the PS printing plate
12
due to the overlap between the track
92
A formed by the brush roller
80
and the track
92
B formed by the brush roller
82
on the PS printing plate
12
, and it is possible to brush so as to cancel the mutual tracks
92
A and
92
B by the brush roller
80
and
82
.
In this case, the difference between the rotational speeds N
1
and N
2
of the brush rollers
80
and
82
can be optionally set, however, a larger one is preferable. By increasing the difference between the rotational speeds N
1
and N
2
, the difference between the angle θ
1
of the track
92
A and the angle θ
2
of the track
92
B is increased, so that it is possible to more securely prevent the rubbed surface irregularity from appearing (coming into prominence).
Further, in the embodiment example 1, the rotational speed N
2
of the brush roller
82
is made larger than the rotational speed N
1
of the brush roller
80
(N
1
<N
2
), however, the rotational speed N
1
of the brush roller
80
may be made larger than the rotational speed N
2
of the brush roller
82
(N
1
>N
2
).
EMBODIMENT EXAMPLE 2
FIG. 14
shows an arrangement of the brush rollers
80
and
82
applied to an embodiment example 2. In this embodiment example 2, the brush rollers
84
are employed for the brush rollers
80
and
82
, further while the rotational speed N is changed between the brush rollers
80
and
82
in the embodiment example 1, the rotational direction is changed between the brush rollers
80
and
82
in the embodiment example 2.
That is, in the embodiment example 2, when the brush rollers
84
used as the brush rollers
80
and
82
are rotated at the rotational speed N, the brush roller
84
used as the brush roller
82
is rotated in a direction of an arrow C and on the other hand, the brush roller
84
used as the brush roller
80
is rotated in a direction of an arrow E corresponding to an opposite direction to the direction of the arrow C. In this case, the rotational direction between two brush rollers
84
is changed by using an optional method of changing a gear number at a time of transmitting the drive force or the like.
Accordingly, as shown in
FIG. 15
, on the assumption that the track
92
in which the boundary portion
90
of the brush roller
80
opposes to the surface of the PS printing plate
12
is set to a track
92
D and the track in which the boundary portion
90
of the brush roller
82
opposes to the surface of the PS printing plate is set to a track
92
C, between the brush rollers
80
and
82
, since the width W of the web body
166
is constant, the respective intervals X are the same between the track
92
C and the track
92
D.
On the other hand, in the brush rollers
80
and
82
, the rotational directions are different. Accordingly, the directions of incline are different between the track
92
C and
92
D. That is, the track
92
C formed by the brush roller
82
is inclined rightward with respect to the transferring direction of the PS printing plate
12
at an angle θ
3
, on the other hand, the track
92
D formed by the brush roller
80
is inclined leftward with respect to the transferring direction of the PS printing plate
12
at an angle θ
4
. Accordingly, the brush rollers
80
and
82
form the different track patterns on the surface of the PS printing plate
12
.
At this time, the tracks
92
C and
92
D do not overlap with each other on the PS printing plate
12
.
Accordingly, it is possible to prevent the rubbed surface irregularity from appearing on the PS printing plate
12
due to the overlapping on the PS printing plate
12
between the track
92
D formed by the brush roller
80
and the track
92
C formed by the brush roller
82
, whereby it is possible to brush so as to cancel the respective tracks
92
(
92
D and
92
C) by the brush rollers
80
and
82
.
In this case, it is sufficient that the rotational directions of the brush rollers
80
and
82
are different from each other, and are not limited to the present embodiment.
EMBODIMENT EXAMPLE 3
FIG. 16
shows an arrangement of the brush rollers
80
and
82
applied to the embodiment example 3. In the embodiment example 3, the brush roller
84
is used as the brush roller
82
and a brush roller
86
is used as the brush roller
80
.
The brush roller
86
is structured such that the winding direction of the web body
166
around the roller main body
164
is changed with respect to that of the brush roller
84
. That is, the brush roller
84
is structured such that the web body
166
is wound around the roller main body
100
in a counterclockwise direction as seen from a right side of the paper surface of
FIG. 16
, and on the other hand, the brush roller
86
is structured such that the web body
166
is wound in a clockwise direction as seen from a right side of the paper surface of FIG.
16
.
Accordingly, in the brush roller
86
, a boundary portion
90
C formed in a helical shape in an opposite direction to that of the boundary portion
90
A of the brush roller
84
is provided.
As mentioned above, in the embodiment example 3, the winding directions of the web body
166
are changed between two brush rollers
80
and
82
.
In the developing portion
14
using the brush rollers
80
(
86
) and
82
(
84
) structured in the manner mentioned above, the brush rollers
80
and
82
are rotated in the same direction (for example, in the direction of the arrow C) at the substantially same rotational speed N while the PS printing plate
12
is transferred at a transferring speed V, and the photosensitive layer surface of the PS printing plate
12
is at first brushed by the brush roller
80
and next, brushed by the brushing roller
82
.
Accordingly, the pattern of the track similar to the embodiment example 2 can be obtained on the surface of the PS printing plate
12
(refer to FIG.
15
). That is, the track
92
of the boundary portion
90
A of the brush roller
82
becomes the track
92
C. On the other hand, the track
92
of the brush roller
86
used as the brush roller
80
with respect to the boundary portion
90
C is inclined in a left side with respect to the transferring direction of the PS printing plate
12
at the interval X and similar to the track
92
D.
Accordingly, even when it is intended to rotate the brush rollers
84
(
82
) and
86
(
80
) in the same direction by using the brush rollers
84
(
82
) and
86
(
80
) having the different winding directions of the web body
166
, the respective tracks
92
do not overlap with each other on the PS printing plate
12
.
Accordingly, it is possible to brush by two brush rollers
80
and
82
so as to cancel the track
92
with respect to the respective boundary portion
90
so as to prevent the rubbed surface irregularity from appearing on the PS printing plate
12
. In this case, it is a matter of course that the brush roller
84
may be used as the brush roller
80
and the brush roller
86
may be used as the brush roller
82
.
EMBODIMENT EXAMPLE 4
FIG. 17
shows an arrangement of the brush rollers
80
and
82
applied to an embodiment example 4. In the embodiment example 4, the brush roller
84
is used as the brush roller
80
and a brush roller
88
is used as the brush roller
82
.
The brush roller
88
employs a roller main body
100
B having a larger outer diameter than that of the roller main body
100
A of the brush roller
84
, as the roller main body
100
. That is, the brush roller
88
employs the roller main body
100
B having an outer diameter d
2
larger than an outer diameter d
1
of the roller main body
100
A (d
1
<d
2
), and is structured such that the web body
166
is wound around the roller main body
100
B in a helical manner. Accordingly, an outer diameter D
2
of the brush roller
88
is made larger than an outer diameter D
1
of the brush roller
84
(D
1
<D
2
).
In the developing portion
14
, the brush rollers
84
and
88
are rotated in the same direction (for example, in a direction of an arrow C) at the same rotational speed N while the PS printing plate
12
is transferred at the transferring speed V, and the photosensitive layer surface of the PS printing plate
12
is at first brushed by the brush roller
84
used as the brush roller
80
and next brushed by the brush roller
88
used as the brush roller
82
.
In the case of brushing the PS printing plate
12
by the brush rollers
84
and
88
having the different outer diameters, since the width W of the web body
166
is the same, an interval X
1
of the track
92
formed by the boundary portion
90
A of the brush roller
84
becomes wider than an interval X
2
of the track
92
formed by the boundary portion
90
D of the brush roller
88
(X
1
>X
2
). Further, since the winding direction of the web body
166
and the rotational directions of the brush rollers
84
and
88
are the same, the direction of incline of the track
92
becomes constant.
On the other hand, since the winding angle of the web body
166
of the brush roller
88
becomes smaller than the winding angle of the web body
166
of the brush roller
84
, the angle θ of the track
92
formed by the boundary portion
90
C of the brush roller
88
becomes larger than the angle θ of the track
92
formed by the boundary portion
90
A of the brush roller
84
.
That is, when the brush rollers
84
and
88
having the different outer diameters are used as the brush rollers
80
and
82
, it is possible to obtain a pattern of the track
92
similar to that of the
FIG. 13
in the embodiment example 1.
Accordingly, two patterns of tracks
92
in which the track
92
of the brush roller
80
(
84
) and the track
92
of the brush roller
82
(
88
) cross to each other are formed on the PS printing plate
12
, whereby it is possible to brush so as to cancel the respective tracks
92
formed by the mutual boundary portions
90
. Accordingly, in the embodiment example 4, it is possible to prevent the rubbed surface irregularity from appearing on the PS printing plate
12
.
FIG. 18
shows an arrangement of the brush roller
80
and
82
applied to an embodiment example 5. In this embodiment example 5, the brush roller
84
is used as the brush roller
82
and a brush roller
94
is used as the brush roller
80
.
The brush roller
84
is structured such that a web body
166
B having a width W
1
is wound in a helical manner, on the other hand, the brush roller
94
is structured such that a web body
166
A formed so as to have a larger width W
2
than the width W
1
(W
1
<W
2
) is wound around the roller main body
164
in a helical manner. That is, in the embodiment example 5, the width of the web body
166
is changed between the brush rollers
80
and
82
.
Accordingly, in the brush roller
84
used as the brush roller
82
, a boundary portion
90
A having an interval X
3
is formed in a helical manner, on the other hand, in the brush roller
94
used as the brush roller
80
, a boundary portion
90
E having an interval X
4
is formed in a helical manner.
In the developing portion
14
in which the brush rollers
94
and
84
are used as the brush rollers
80
and
82
, the photosensitive layer surface of the PS printing plate
12
is at first brushed by the brush roller
94
and next brushed by the brush roller
84
. At this time, in the developing portion
14
, the brush rollers
84
and
94
are rotated in the same rotational direction (for example, in a direction of an arrow C) at the same rotational speed N while the PS printing plate
12
is transferred at the transferring speed V, whereby the PS printing plate is brushed.
In this case, the rotational speed N, the rotational direction (the direction of the arrow C) and the transferring speed V of the PS printing plate
12
are the same between the brush rollers
84
and
94
. Accordingly, an angle θ of the track
92
formed by the boundary portion
90
E of the brush roller
94
becomes larger than an angle θ of the track
92
formed by the boundary portion
90
A of the brush roller
84
(not shown).
On the other hand, while the web body
166
B wound around the roller main body
164
of the brush roller
84
has the width W
1
, the web body
166
A wound around the roller main body
164
of the brush roller
94
has the width W
2
. Accordingly, while the track
92
formed by the boundary portion
90
A of the brush roller
84
has an interval X
3
, the track
90
formed by the boundary portion
90
E of the brush roller
94
has an interval X
4
larger than the interval X
3
(X
3
<X
4
). That is, the tracks
92
of patterns having the different intervals X are formed on the PS printing plate
12
.
Accordingly, it is possible to brush so as to prevent the mutual tracks
92
from overlapping with each other between the brush roller
80
using the brush roller
94
and the brush roller
82
using the brush roller
84
.
Accordingly, it is possible to prevent the stripe-shaped rubbed surface irregularity from appearing on the PS printing plate
12
and it is possible to prevent the finish quality of the PS printing plate
12
caused by the boundary portion
90
of the web body
166
from being deteriorated.
As mentioned above, in the PS printing plate processor
10
, it is possible to securely prevent the track
92
formed by the boundary portion
90
from appearing as the rubber surface irregularity on the surface of the PS printing plate
12
by changing any one of the rotational speed, the rotational direction, the outer diameter, the winding direction of the web body
166
and the width of the web body
166
between the brush rollers
80
and
82
at a time of brushing the PS printing plate
12
with using two brush rollers
80
and
82
, thereby making the patterns of the respective tracks
92
formed on the PS printing plate
12
due to the boundary portion
90
of the web body
166
caused by the brush rollers
80
and
82
different.
Accordingly, in the PS printing plate processor
10
, it is possible to securely prevent the finish quality of the PS printing plate
12
from being reduced, the deterioration being generated due to generation of the rubbed surface irregularity on the surface of the PS printing plate
12
by the boundary portion
90
of the web body
16
wound around the roller main body
100
in a helical manner.
In this case, in the present embodiments mentioned above, the structure is made such that two brush rollers
80
and
82
are provided, and any one of the rotational speed, the rotational direction, the outer diameter, the winding direction of the web body
166
and the width of the web body
166
is changed between the brush rollers
80
and
82
, however, the structure may be, for example, made such that these changing conditions are combined such as the width of the web body
166
and the rotational speed are changed, or the like. Accordingly, it is possible to more securely prevent the track
92
formed by the boundary portion
90
of the web body
166
from appearing as the rubbed surface irregularity on the surface of the PS printing plate
12
so as to reduce the finish quality of the PS printing plate
12
.
Further, in the present embodiment, the description is given of the embodiment having two brush rollers
80
and
82
, however, the present embodiment can be applied to a case of brushing the photosensitive layer surface of the PS printing plate
12
by three or more brush rollers. At this time, it is sufficient that the structure may be made such that the track
92
formed by the boundary portion
90
of the web body
166
has at least two patterns by changing at least one condition among the rotational speed, the rotational direction, the outer diameter, the winding direction of the web body
166
and the width of the web body
166
between at least two brush rollers, and it is preferably that the respective brush rollers form the different track patterns on the surface of the PS printing plate
12
by changing at least one condition among the rotational speed, the rotational direction, the outer diameter, the winding direction of the web body
166
and the width of the web body
166
between all the brush rollers.
Next, a description will be given of a modified embodiment.
FIG. 19
shows a schematic arrangement of the brush rollers
80
and
82
in accordance with the modified embodiment. The brush rollers
84
are employed as the brush rollers
80
and
82
. Accordingly, the tracks
92
on the PS printing plate
12
caused by the boundary portions
90
of the brush rollers
80
and
82
become the patterns having the same angle of incline with respect to the transferring direction of the PS printing plate
12
.
On the other hand, the brush rollers
80
and
82
are arranged along the transferring path of the PS printing plate
12
at a distance L (mm). Accordingly, it is possible to express the number M at which the brush roller
80
rotates after the front end of the PS printing plate
12
transferred along the transferring path is in contact with the brush roller
80
before being in contact with the brush roller
82
, by rotating the brush rollers
80
and
82
at the rotational speed N (r/min) with transferring the PS printing plate
12
at the transferring speed V (mm/min) by the following formula.
M=L·N/V
The brush roller
84
rotates in the direction of the arrow C, whereby the track
92
is formed on the PS printing plate
12
at the interval X.
In this case, for example, by rotating the brush roller
84
in a state of contacting the brush roller
84
with the PS printing plate
12
, the position at which the boundary portion
90
is in contact with the PS printing plate
12
moves in the width direction of the PS printing plate
12
. That is, the contact position of the boundary portion
90
of the brush roller
84
with the PS printing plate
12
is shifted in correspondence to the rotational position of the brush roller
84
.
In this case, when the position at which the end portion of the boundary portion
90
A of the web body in the end portion in the axial direction of the brush roller
84
used as the brush roller
80
is in contact with the PS printing plate
12
coincides with the position at which the end portion of the boundary portion
90
B of the web body
166
in the end portion in the axial direction of the brush roller
84
used as the brush roller
82
is in contact with the PS printing plate
12
, the track
92
E of the boundary portion
90
A of the brush roller
80
and the track
92
F of the boundary portion
90
B of the brush roller
82
are overlapped with each other, so that the rubbed surface irregularity will appear on the PS printing plate
12
.
That is, as shown in
FIG. 20
, when a difference between the track
92
E formed by the boundary portion
90
A of the brush roller
80
and the track
92
F formed by the boundary portion
90
B of the brush roller
82
is set to a phase difference φ, if the phase difference φ becomes 0 degree (or 360 degrees), the track
92
E and the track
92
F are overlapped with each other and the rubbed surface irregularity easily appears on the PS printing plate
12
. In this case, the phase difference φ satisfies the relation 0 degree≦φ≦360 degrees.
It is possible to prevent the rubbed surface irregularity from appearing on the PS printing plate
12
by shifting the track
92
E formed by the boundary portion
90
A of the brush roller
80
from the track
92
F formed by the boundary portion
90
B of the brush roller
82
.
That is, the phase difference φ is set to a relation φ≠0 degree. Further, taking the widths of the tracks
92
E and
92
F into consideration, it is set to a relation 20 degrees≦φ≦340 degrees.
Accordingly, it is possible to prevent the rubbed surface irregularity from appearing on the surface of the PS printing plate
12
. In this case, when the phase difference φ satisfies the relation φ=180 degrees, the track
92
F becomes a middle position between two tracks
92
E.
In this case, when the number M is an integral number, in order to generate a predetermined phase difference φ between the track
92
E formed by the boundary portion
90
A of the brush roller
80
and the track
92
F formed by the boundary portion
90
B of the brush roller
82
, the brush rollers
80
and
82
are previously rotated relatively at a time of placing the apparatus and stopping the operation so as to shift the position of the end portion in the axial direction of the boundary portion
90
A of the web body
166
wound around the brush roller
80
with respect to the PS printing plate
12
and the position of the end portion in the axial direction of the boundary portion
90
B of the web body
166
wound around the brush roller
82
with respect to the PS printing plate
12
to the position at which the track
92
E and the track
92
F are not overlapped with each other. Of course, the whole of the boundary portion
90
A of the web body
166
wound around the brush roller
80
with respect to the print surface of the PS printing plate
12
and the whole of the boundary portion
90
B of the web body
166
wound around the brush roller
82
may be shifted so that the track
92
E and the track
92
F do not overlap with each other.
Further, when the directions of the brush rollers
80
and
82
are fixed so that the phase difference φ satisfies the relation φ=0 degree, it is sufficient to adjust the transferring speed V of the PS printing plate
12
, the rotational speed N or the distance L so that the number M is not an integral number.
At this time, taking the widths of the tracks
92
E and
92
F into consideration, for example, it is preferable to make the first decimal place of the result of calculation of the number M be not “0”, after rounding off the second decimal place. That is, if a result of rounding off the first decimal place of the number M is set to I
1
(M), and the result of rounding off the second place of the number M is set to I
2
(M), it is more preferable that the following relation is satisfied.
I
1
(
M
)≠
I
2
(
M
)
As mentioned above, by giving a predetermined phase difference φ between the track
92
E formed by the boundary portion
90
A of the brush roller
80
and the track
92
F formed by the boundary portion
90
A of the brush roller
82
when the brush rollers
80
and
82
are in contact with the print surface of the PS printing plate
12
so as to shift the tracks
92
E and
92
F, it is possible to prevent the rubbed surface irregularity caused by the boundary portions
90
A of two brush rollers
80
and
82
from appearing on the print surface of the PS printing plate
12
and it is possible to obtain the PS printing plate
12
having a high quality in which no rubbed surface irregularity appears.
When two or more brush rollers are provided, it is sufficient that the structure is made such that the tracks
92
are shifted between at least optional two brush rollers.
The brush roller may be a so-called multi-wound type in which two or more web bodies
166
are wound in a helical manner. Further, a brush roller in which the web body
166
is pitch wound with a slight interval may be employed.
The present invention can be applied, for example, to a brush roller used in a photosensitive material processing apparatus for processing the other photosensitive materials such as an X-ray film, a general black-and-white film, a color film, a black-and-white printing paper, a color printing paper and the like, in addition to the PS printing plate such as the photo polymer plate, the thermal plate, the surface printing plate and the like.
As mentioned above, in accordance with the present invention, since the structure is made such that the track of the photosensitive material surface caused by the boundary portion of the web-like member of the brush roller has two patterns or more at a time of brushing the same surface side of the photosensitive material by at least two brush rollers, it is possible to prevent the track of the boundary portion from appearing as the rubbed surface irregularity.
Accordingly, it is possible to prevent the finish quality of the photosensitive material brushed by the brush roller from being reduced, whereby it is possible to obtain the photosensitive material having a high finish quality.
<<Third Embodiment>>
A description will be given below of a third embodiment, however, an overlapping description about the same parts and portions as those of the embodiment mentioned above will be suitably omitted, and a description will be mainly given of characteristic portions.
With reference to
FIG. 21
, in the PS printing plate processor
10
, there are provided plural pairs of rollers gripping the PS printing plate
12
and applying the transferring force to the PS printing plate
12
, such as pairs of transferring rollers
42
,
48
,
58
,
60
,
56
,
72
,
74
and the like. A gripping force for nipping the PS printing plate
12
between the mutually opposing rollers is applied to the pairs of transferring rollers
42
,
48
,
58
,
60
,
56
,
72
and
74
, and the pairs of transferring rollers
48
,
58
,
60
and
56
are mounted to a side plate corresponding to an inner wall of the processing tank side in a state that a great gripping force is applied to a portion between the opposing rollers, in order to squeeze down the processing solution attached to the surface of the PS printing plate
12
from the surface of the PS printing plate
12
.
Here, a description will be given of a mounting of a pair of transferring rollers
60
to the PS printing plate processor
10
on the basis of an example of a pair of transferring rollers
60
, with reference to
FIGS. 22
to
24
.
A pair of transferring rollers
60
are structured, for example, such that rubber rollers
200
and
202
in which outer peripheral portions of roller main bodies (not shown) are coated by an elastic member such as a silicone rubber or the like are arranged vertically so as to form a pair. Further, gears
204
are provided at both end portions along an axial direction of each of the rubber rollers
200
and
202
, and the structure is made such that the gears
204
are engaged with each other by bringing the outer peripheral surfaces of the roller main bodies into contact with each other and rubber rollers
200
and
202
rotate.
In a pair of transferring rollers
60
, mounting bases
210
corresponding to base portions are arranged at both end portions along the axial direction of the rubber rollers
200
and
202
. In each of the rubber rollers
200
and
202
, rotary shafts
206
and
208
protruding out from the gears
204
at both end portions in the axial direction are respectively pivoted to the mounting bases
210
, and the mounting bases
210
are mounted to predetermined positions of a pair of side plates
212
(refer to
FIGS. 21 and 24
) arranged within the processing tank
22
(refer to FIG.
21
).
In this case, the side plates
212
are provided at both ends in a width direction (a direction perpendicular to the transferring direction) of the PS printing plate
12
transferred within the processing tank
22
. In
FIG. 21
, only one side plate
212
is shown, and in
FIG. 24
, a part of the side plate
212
is illustrated. Further, the mounting bases
210
arranged in both end sides in the axial direction of a pair of transferring rollers
60
are formed in the same shape, and the following description will be given with showing any one mounting base
210
.
As shown in
FIGS. 22 and 23
, the mounting base
210
is formed in a substantially rectangular flat shape, and a bearing portion
214
is formed in one end side along a longitudinal direction (a vertical direction on the paper surface in
FIGS. 22 and 23
) corresponding to an opposing side to the rubber roller
202
, in the mounting base
210
. The bearing portion
214
is formed in a shape protruding to an opposite direction to the rubber roller
202
from the mounting base
210
so as to form a rectangular block shape.
In the bearing portion
214
, an axial hole
216
opposing to the rotary shaft
208
of the rubber roller
202
is formed in a center portion of the bearing portion
214
. The rubber roller
202
is rotatably supported to the mounting base
210
by inserting the rotary shafts
208
at both ends to the axial holes
216
of the bearing portion
214
.
On the other hand, as shown in
FIG. 22
, a notch
218
formed in a rectangular shape is formed in another end side in a longitudinal direction of the bearing portion
214
in the mounting base
210
. The notch
218
is formed toward the bearing portion
214
from another end side in the longitudinal direction of the mounting base
210
, whereby leg portions
220
and
222
are formed in the mounting base
210
so as to form a pair.
The structure is made such that bearings
224
provided so as to oppose to the rotary shaft
206
of the rubber roller
200
is arranged within the notch
218
. The bearing
224
is structured such that a base portion
226
formed in a substantially rectangular block shape and a flange portion
228
formed so as to expand a width of the base portion
226
are integrally formed, and an axial hole
230
is formed in the center portion so as to pass through the base portion
226
and the flange portion
228
.
The rubber roller
200
is structured such that the rotary shaft
206
is inserted to the axial hole
230
of the bearing
224
from the base portion
226
side. At this time, as shown in
FIG. 23
, a fall-out prevention is applied by attaching a C-ring
232
or the like to a front end of the rotary shaft
206
protruding out to the flange portion
228
side of the bearing
224
. Accordingly, the rubber roller
200
and the bearing
224
are connected so as to relatively rotate.
The rubber roller
200
is pivoted to the mounting base
210
by attaching the bearing
224
mounted to the rotary shaft
206
to the mounting base
210
. The base portion
226
of the bearing
224
has a size corresponding to an interval between the leg portions
220
and
222
, and the bearing
224
is attached to the mounting base
220
by inserting the base portion
226
of the bearing
224
into the notch
228
from the front end side of the leg portions
220
and
222
.
At this time, the structure is made such that the bearing
224
can move along a direction of moving close to and apart from the bearing portion
214
corresponding to a longitudinal direction of the mounting base
210
, within the notch
218
, whereby an outer peripheral surface of the rubber roller
200
mounted to the bearing
224
is brought into contact with an outer peripheral surface of the rubber roller
202
attached to the bearing
214
.
On the other hand, as shown in
FIGS. 22
to
24
, a restricting member
234
is mounted so as to be extended between front ends of the leg portions
220
and
222
. Accordingly, an opening of the notch
218
is closed, thereby preventing the bearing
224
mounted to the rubber roller
200
from being taken out from the notch
218
.
That is, the notch
218
corresponding to a second bearing receiving portion is formed in the mounting base
210
, and the bearing portion
214
integrally having a first bearing receiving portion and a bearing received in the first bearing receiving portion is formed therein.
As shown in
FIG. 22
, the structure is made such that a fastening screw
238
inserted to a spacer
236
is engaged with a front end in one leg portion
220
. Further, a supporting pin
240
is stood from a front end of another leg portion
222
. A pin hole
242
is pierced along an axial direction of the rubber roller
200
and
202
, in the supporting pin
240
, and the structure is made such that the axial pin
244
is press inserted into the pin hole
242
.
On the other hand, in the restricting member
234
, a pair of leg portions
248
and
250
are formed so as to oppose to respective upper ends of the leg portions
220
and
222
from the base portion
246
formed in a rectangular block shape. In this case, in
FIGS. 22
to
24
, an illustration of one of the leg portions
250
is omitted.
The restricting member
234
is arranged in a state that the leg portion
248
is opposed to the leg portion
220
of the mounting base
210
and the leg portion
250
is opposed to the leg portion
222
. At this time, the structure is made such that the supporting pin
240
is inserted to the portion between the leg portions
250
.
Further, in the leg portion
250
of the restricting member
234
, an oblong hole
252
is pierced at a position opposing to the pin hole
242
of the supporting pin
240
. Each of both end portions of the axial pin
244
inserted to the in hole
242
of the supporting pin
240
is structured such as to be inserted into the oblong hole
252
formed in the leg portion
250
of the restricting member
234
. Accordingly, the restricting member
234
is structured such as to be rotatable around the axial pin
244
within the oblong hole
252
between a position closing the opening of the notch
218
and a position (not shown) opening the notch
218
.
The bearing
224
attached to the rubber roller
200
can be taken out from the notch
218
by rotating the restricting member
234
around the axial pin
244
so as to be retracted to the position releasing the opening of the notch
218
. That is, it is possible to move the rubber roller
200
from the rubber roller
202
so as to take out by rotating the restricting member
234
to the retracted position.
The leg portion
248
of the restricting member
234
is arranged so as to grip the spacer
236
between the leg portion
248
and the front end of the leg portion
220
of the mounting base
210
. The leg portion
248
can be fixed to the leg portion
220
of the mounting base
210
by engaging the fastening screw
238
inserted to the portion between the leg portions
248
with a screw hole (not shown) in the front end of the leg portion
220
of the mounting base
210
in this state. That is, the restricting member
234
is assembled in the mounting base
210
by fixing the leg portion
248
to the fastening screw
238
in a state that the leg portion
250
is engaged with the supporting pin
240
.
On the other hand, a through hole
254
is formed in the base portion
246
of the restricting member
234
. The through hole
254
is formed so that an axial direction thereof opposes to the base portion
226
of the bearing
224
received in the notch
218
at a time of assembling the restricting member
234
in the mounting base
210
.
In this through hole
254
, a screw portion
256
A of a restricting screw
256
constituting urging and holding means is inserted to the through hole
254
. As shown in
FIG. 22
, in the restricting screw
256
, a head portion
258
having an outer diameter larger than an inner diameter of the through hole
254
is formed in one end side in an axial direction, and the screw portion
256
A is inserted to the through hole
254
so that the head portion
258
opposes to the base portion
226
of the bearing
224
(refer to
FIGS. 23 and 24
(refer to FIGS.
23
and
24
).
A compression coil spring
270
corresponding to urging means is inserted into the through hole
254
of the base portion
246
, and the screw portion
256
A of the restricting screw
256
inserted into the through hole
254
is also inserted to the compression coil spring
270
.
The through hole
254
is structured such that a diameter of an end portion in an upper side (an opposite side to the bearing
224
) is reduced (not shown), whereby the compression coil spring
270
to which the screw portion
256
A is inserted prevents the compression coil spring
270
from being taken out from the upper side of the through hole
254
at a time of being inserted from the lower side of the through hole
254
, and can urge the head portion
258
of the restricting screw
256
toward the bearing
224
. In this case, in accordance with the present embodiment, the outer diameter of the head portion
258
of the restricting screw
256
is set to be larger than the inner diameter of the through hole
254
, however, the structure is made such that the outer diameter of the head portion
258
is made smaller than the inner diameter of the through hole
254
so that the compression coil spring
270
is not removed from the head portion
258
, whereby the head portion
258
enters within the through hole
254
.
A nut
272
is engaged with the front end portion protruding from the through hole
254
of the restricting member
234
, in the screw portion
256
A of the restricting screw
256
. Accordingly, it is possible to prevent the restricting screw
256
from being taken out from the through hole
254
, and the compression coil spring
270
received within the through hole
254
urges the head portion
258
of the restricting screw
256
toward the bearing
224
.
As shown in
FIG. 22
, a pressing head
260
is formed in the head portion
258
of the restricting screw
256
in such a manner as to protrude toward the bearing
224
. Further, a patch
274
is provided in the base portion
226
of the bearing
224
so as to oppose to the pressing head
260
of the restricting screw
256
. This patch
274
is formed, for example, a stainless steel small piece, and is fixed by applying a rod (for example, a smoothing iron tip) plural portions of which are heated so as to deform the resin base portion
226
, a so-called caulking, in a state of being arranged at a predetermined position of the resin base portion
226
.
The restricting screw
256
is inserted to the through hole
254
in a state of assembling the restricting member
234
in the mounting base
210
so as to be fixed by the nut
272
in accordance with a double-nut system, whereby the head portion
258
protrudes from the base portion
246
of the restricting member
234
. In this state, by fixing the restricting member
234
by the fastening screw
238
, the pressing head
260
is brought into contact with the patch
274
provided in the base portion
226
of the bearing
224
.
Accordingly, the restricting screw
256
presses the bearing
224
toward the bearing portion
214
due to the urging force of the compression coil spring
270
, whereby the outer peripheral surface of the rubber roller
202
is held in a state of being brought into contact with the outer peripheral surface of the rubber roller
200
. At this time, by adjusting a degree of engagement of the nut
272
with the screw portion
256
A, it is possible to adjust the urging force of the restricting screw
256
to the bearing
224
, so that it is possible to adjust a degree of contact of the rubber roller
202
with the rubber roller
200
.
As mentioned above, a pair of transferring rollers
60
in which the rubber rollers
200
and
202
are assembled are structured such that the base portion
226
of the bearing
224
presses the restricting screw
256
into the through hole
254
against the urging force of the compression coil spring
270
, at a time of gripping the PS printing plate
12
between the rubber rollers
200
and
202
. Further, the restricting screw
256
is pressed within the through hole
254
, whereby a great nipping force can be obtained at a time of gripping the PS printing plate
12
between the rubber rollers
200
and
202
.
In a pair of transferring rollers
60
in which the rubber roller
200
and the rubber roller
202
are assembled via the mounting base
210
in the manner mentioned above, as well as the rubber roller
202
, the rubber roller
200
can be assembled in the mounting base
210
in a significantly easy manner. Further, at a time of taking out the rubber roller
200
from the mounting base
210
, an operation can be easily performed only by loosening the fastening screw
238
so as to cancel the fixing of the leg portion
248
of the restricting member
234
to the mounting base
210
and thereafter rotating the restricting member
234
around the leg portion
250
side connected to the leg portion
222
of the mounting base
210
.
Further, since no operation against the urging force for applying the great nipping force to the PS printing plate
12
exists at a time of taking out the robber rollers
200
and
202
as well as at a time of assembling, a pair of transferring rollers
60
can be significantly easily maintained.
On the other hand, as shown in
FIG. 24
, a receiving portion
262
for a pair of transferring rollers
60
is formed in the side plate
212
at a time of molding. The receiving portion
262
is formed in a rectangular space in which a longitudinal direction is substantially a vertical direction. The longitudinal direction of the receiving portion
262
coincides with a direction connecting an axis of the rubber roller
200
and an axis of the rubber roller
202
when a pair of rollers
60
form the transferring path of the PS printing plate
12
.
Further, the receiving portion
262
is structured such that an interval between wall portions
264
in both sides coincides with the bearing portion
214
of the mounting base
210
and the flange portion
228
of the bearing
224
assembled in the mounting base
210
. Accordingly, a pair of transferring rollers
60
are attached to a portion between a pair of side plates
212
provided in both sides in the transferring direction of the PS printing plate
12
by fitting the bearing portion
214
of the mounting base
210
and the flange portion
228
of the bearing
224
mounted to the mounting base
210
to the receiving portion
262
.
Further, a bottom portion
266
of the receiving portion
262
is formed so that when the bearing portion
214
of the mounting base
210
is brought into contact therewith, the rubber roller
202
of a pair of transferring rollers
60
is arranged at a position for forming the transferring path of the PS printing plate
12
within the PS printing plate processor
10
, and a depth of the receiving portion
262
is set to a depth at which the front ends of the rotary shafts
206
and
208
protruding from the bearing portion
214
and the flange portion
228
of the bearing
224
are not brought into contact with a back wall
268
.
In this case, the receiving portion
262
reaches the upper end of the side plate
212
in an upper side corresponding to an opposite side of the bottom portion
266
(not shown), whereby it is possible to insert the bearing portion
214
and the flange portion
228
of the bearing
224
from the above. Further, the mounting base
210
is prevented from moving upward by optional mounting means in a state of receiving the bearing portion
214
and the flange portion
228
of the bearing
224
within the receiving portion
262
, whereby a pair of transferring rollers
60
can be assembled between a pair of side plates
212
.
Further, in the side plate
212
, a gear rotated by a drive force output from a drive source (not shown) is protruded at a predetermined position, and the structure is made such that the gear is engaged with the gear
204
provided in the rubber roller
202
by arranging a pair of transferring rollers
60
at a predetermined position of the side plate
212
. Accordingly, the drive force for transferring the PS printing plate
12
to a pair of transferring rollers
60
is transmitted.
As mentioned above, since a pair of transferring rollers
60
are structured such that the rubber roller
200
and the rubber roller
202
are fitted to the receiving portion
262
formed in the side plate
212
in a state of being assembled by the mounting base
210
, thereby being significantly easily attached to and detached from the portion between a pair of side plates
212
. Further, since a positioning can be performed only by bringing the bearing portion
214
of the mounting base
210
into contact with the bottom portion
266
of the receiving portion
262
at a time of attaching a pair of transferring rollers
60
to the portion between a pair of side plates
212
, it is significantly easily perform the positioning at a time of attaching.
In this case, the present embodiment mentioned above does not limit the structure of the present invention. For example, in the present embodiment, the bearing portion
214
corresponding to the first bearing is integrally formed with the mounting base
210
, however, the structure may be made such that the bearing
224
is used as the first bearing and a rectangular hole to which the base portion
226
of the bearing
224
is fitted is formed as the first bearing receiving portion in the mounting base
210
.
Further, in the present embodiment, the restricting screw
256
provided in the restricting member
234
and the compression coil spring
270
are used as the urging and holding means, however, the urging and holding means in accordance with the present invention is not limited to this, it is possible to employ an optional structure for urging the bearing
224
toward the bearing portion
214
at a time of fixing the restricting member
234
to the leg portion
220
by the fastening screw
238
(for example, a ball plunger or the like).
Further, in the present embodiment, the description is given of the PS printing plate processor
10
for processing the PS printing plate
12
corresponding to the photosensitive material, however, a pair of transferring rollers to which the present invention is applied can be used in an optional photosensitive material processing apparatus for processing the other photosensitive materials such as an optional printing paper, a camera film or the like without being limited to the photosensitive surface printing plate such as the PS printing plate
12
or the like.
As mentioned above, in accordance with the present invention, since the structure is made such that the bearing portion supporting a pair of rollers is arranged in the first and second bearing receiving portions provided in the base portion, and the urging and holding means is provided in the restricting member for preventing the bearing from being taken out from the second bearing receiving portion so as to press the bearing received in the second bearing receiving portion to the bearing received in the first bearing receiving portion by the urging and holding means, it is unnecessary to perform the work against the nipping force applied to the portion between the rollers at a time of taking out the rollers from the base portion as well as at a time of assembling. Accordingly, it is possible to significantly easily perform a maintenance of a pair of rollers.
<<Fourth Embodiment>>
A description will be given below of a fourth embodiment. In this case, with respect to the same parts and portions as those of the embodiments mentioned above, an overlapping description will be suitably omitted and a description will be mainly given of characteristic portions.
With reference to
FIG. 25
, the spray pipes
62
A and
62
B provided in the water washing portion
16
and the spray pipe
64
and the discharging unit
66
provided in the desensitization processing portion
18
are respectively arranged in upper and lower portions with respect to the transferring path of the PS printing plate
12
so as to form a pair, and the structure is made such as to discharge the washing water and the gum solution supplied at a predetermined timing toward the front and back surfaces of the PS printing plate
12
so as to apply to the front and back surfaces of the PS printing plate
12
.
Here, a description will be given of the spray pipe provided in the PS printing plate processor
10
on the basis of the embodiment of the spray pipes
62
A and
62
B provided in the water washing portion
16
.
As shown in
FIGS. 26
to
30
, the spray pipes
62
A and
62
B are provided as a spray unit
300
in the PS printing plate processor
10
. The spray unit
300
is constituted by a pipe
302
forming the spray pipe
62
A and a pipe
304
forming the spray pipe
62
B.
As shown in
FIG. 26
, the pipes
302
and
304
have a length coinciding with a pair of side plates
212
(
212
A and
212
B) arranged in both sides in a width direction perpendicular to the transferring direction of the PS printing plate
12
within the processing tank
22
(refer to
FIG. 25
) so as to form a pair and axially supporting a pair of transferring rollers
58
and
60
and the like. Further, the spray unit
300
connects one end sides in a longitudinal direction of the pipes
302
and
304
by using a holding member
306
and connects another end sides by using a connecting holder
308
so as to keep the pipes
302
and
304
at a predetermined interval, whereby the PS printing plate
12
(not shown) can pass through the portion between the pipes
302
and
304
.
As shown in
FIG. 27
, an end cap
310
corresponding to a fastening plug is mounted to an end portion in the side of the holding member
306
, whereby the pipes
302
and
304
are closed. Further, as shown in
FIGS. 26
to
29
, a flat portion
314
having a predetermined width is formed in an outer peripheral portion of each of the pipes
302
and
304
along the axial direction, and through holes
316
corresponding to the discharging holes are formed in the flat portion
314
at a predetermined interval.
As shown in
FIG. 27
, the holding member
306
is formed in a rectangular block shape, and through holes
318
and
320
to which the pipes
302
and
304
are inserted are formed at a predetermined interval along a longitudinal direction. Inner surfaces are formed in a curved manner in the respective through holes
318
and
320
in such a manner as to have inner diameters corresponding to outer diameters of the respective pipes
302
and
304
, and flat surfaces
322
A and
322
B opposing to the flat surfaces
314
of the pipes
302
and
304
are formed at predetermined positions.
The pipes
302
and
304
are inserted to the through holes
318
and
320
in a state of opposing the flat surfaces
314
to the flat surfaces
322
A and
322
B. Accordingly, the pipes
302
and
304
are prevented from rotating, and the through holes
316
are directed toward a predetermined direction with respect to the holding member
306
. In this case, in the spray unit
300
, the structure is made such that the pipe
304
is inserted to the inserting hole
320
of the holding member
306
, however, the structure may be made such that the pipe
304
and the holding member
306
are integrally formed or previously adhered to each other.
As shown in
FIGS. 26 and 27
, a projecting portion
324
is provided in an end portion in a side of the through hole
318
(in a side of the pipe
302
), in the holding member
306
. Further, as shown in
FIG. 26
, the holding member
306
is structured such as to be inserted into a recess portion
326
formed at a predetermined position of the side plate
212
A from the above. At this time, the holding member
306
can be inserted to the recess portion
326
and taken out from the recess portion
326
by pinching and holding the projecting portion
324
.
On the other hand, as shown in
FIGS. 28
to
30
, the connecting holder
308
is constituted by a block-shaped holder main body
328
and an adapter
330
. As shown in
FIGS. 28
to
30
, connecting portions
332
and
334
respectively opposing to the pipes
302
and
304
are protruded from the holder main body
328
. An inserting port
336
is formed in each of the connecting portions
332
and
334
.
Seal caps
338
are attached to another end sides of the pipes
302
and
304
, and the pipes
302
and
304
are tightly inserted to the inserting ports
336
together with the seal cap
338
so as to be connected to the holder main body
328
. In this case, as shown in
FIGS. 26
,
28
and
29
, a fastening metal fitting
340
is mounted to a lower end of the holder main body
328
, whereby the pipe
304
is prevented from being taken out from the holder main body
308
.
An interval of axes of the inserting ports
336
coincides with an interval between axes of the through holes
318
and
320
formed in the holding member
306
, whereby the pipes
302
and
304
are held between the holding member
304
and the connecting holder
306
in a parallel manner.
As shown in
FIG. 30
, an inner portion of the holder main body
328
is made hollow (a hollow portion
342
), and this hollow portion
342
is open to a bottom portion of the inserting port
336
. Accordingly, the pipes
302
and
304
mounted to the holder main body
328
are communicated with the hollow portion
342
.
A pipe portion
344
is protruded from an upper end portion (an end portion in a side of the adapter
330
) of the holder main body
328
. As shown in
FIG. 30
, an inner portion of the pipe portion
344
is communicated with the hollow portion
342
of the holder main body
328
.
Further, the adapter
330
is formed in a substantially cylindrical shape in which one end in an axial direction is closed, and the pipe portion
344
is fitted to an opening end thereof. Accordingly, the inner portion of the adapter
330
is communicated with the hollow portion
342
of the holder main body
328
. In this case, the holder main body
328
and the adapter
330
is kept in a connected state by a connecting metal fitting
346
so as to be fixed.
An entry port
348
is protruded from an outer peripheral portion in the adapter
330
. The entry port
348
is protruded outward in a radial direction from the outer peripheral portion of the adapter
330
, and an inner portion thereof is communicated with the inner portion of the adapter, as shown in FIG.
30
.
As shown in
FIG. 29
, the entry port
348
is inserted to a socket (an inserting port) of a coupling
352
provided in a front end of a flexible hose
350
, whereby the hose
350
is connected. For example, a constriction portion
348
A is formed in the entry port
348
, the constriction portion
348
A is engaged with a ring provided in an inner portion of the coupling
352
by inserting the entry port
348
to the inner portion of the coupling
352
, so that the entry port
348
and the coupling
352
are connected to each other. Further, the coupling
352
is structured such that the engagement with the entry port
348
is cancelled by sliding a sliding portion
354
to a side of the hose
350
, whereby the entry port
348
can be drawn out from the coupling
352
. That is, the entry port
348
and the coupling
352
can be easily connected and cancelled from the connected state in accordance with a one-touch operation.
The hose
350
is structured such that an end portion in an opposite side to the coupling
352
is communicated with a pipe
382
(refer to
FIG. 25
) in the bottom portion of the water washing tank
26
via a solution supplying pump (not shown), whereby when the solution supplying pump (not shown) is operated, a cleaning water is supplied to the hollow portion
342
of the holder main body
328
via the hose
350
, the adapter
330
and the like.
The washing water supplied to the hollow portion
342
flows into the inner portions of the pipes
302
and
304
from the inserting ports
336
of connecting portions
332
and
334
, thereby being discharged from the through holes
316
of the pipes
302
and
304
.
On the other hand, as shown in
FIG. 30
, a step portion
356
is formed between the inserting port
336
of the connecting portion
332
and the inserting port
336
of the connecting portion
334
. An opening cross sectional area of the hollow portion
342
is changed by the step portion
356
. Accordingly, the holder main body
328
functions as an orifice so as to adjust a flow amount of each of the washing water flowing into the pipe
302
and the washing water flowing into the pipe
304
. In this case, in the present embodiment, the step portion
356
is formed so that the flow amount of the washing water flowing into the pipe
302
is substantially equal to the flow amount of the washing water flowing into the pipe
304
.
On the other hand, as shown in
FIGS. 26 and 29
, a substantially L-shaped bracket
358
is mounted to a surface in an opposite side to the connecting portions
332
and
334
, in the holder main body
328
. The bracket
358
is structured such that a front end is mounted along a longitudinal direction of the holder main body
328
.
As shown in
FIG. 26
, a slit-like mounting groove
360
is integrally formed in the side plate
212
B opposing to the connecting holder
308
, at a predetermined position. The bracket
358
is inserted to the mounting groove
360
from the above (an upper side on the paper surface in
FIG. 26
) so as to reach a predetermined position, and held there.
Accordingly, the pipes
302
and
304
connected to the connecting holder
308
are arranged at a predetermined position within the water washing portion
16
. Further, at this position, the adapter
330
formed in the connecting holder
108
is arranged at a position at which the adapter
330
protrudes from the upper end of the side plate
212
B or a position at which the adapter
330
opposes to a notch (not shown) formed in the side plate
212
B, whereby in a state of attaching the connecting holder
308
to the side plate
212
B, the hose
350
can be attached to and detached the hose
350
from the entry port
348
(not shown in FIG.
26
).
The spray unit
300
constituted in the manner mentioned above is inserted to the portion between a pair of side plates
212
(
212
A and
212
B) in a state of connecting the pipes
302
and
302
corresponding to the spray pipes
62
A and
62
B by the holding member
306
and the connecting holder
308
so as to integrally form. At this time, the holding member
306
side is inserted into the recess portion
326
by holding the projecting portion
324
and in the connecting holder
308
side, the bracket
358
is inserted to the mounting groove
360
by holding the adapter
330
firmly connected by the connecting metal fitting
346
. Accordingly, the holding member
306
and the connecting holder
308
are attached to predetermined positions of the side plates
212
A and
212
B, whereby the pipes
302
and
304
are respectively arranged at predetermined positions with forming the transferring path of the PS printing plate
12
therebetween so as to oppose to each other.
At this time, since the directions of the through holes
316
of the pipes
302
and
304
with respect to the holding member
306
are defined by the flat portions
314
respectively provided in the pipes
302
and
304
and the flat surface portions
322
A and
322
B formed in the inserting holes
318
and
320
of the holding member
306
, not only the positions of the pipes
302
and
304
and the directions of the through holes
316
can be suitably set by attaching the holding member
306
to the predetermined position of the side plate
212
A.
In this case, in the spray unit
300
, the directions of the through holes
316
are defined by the relation between the pipes
302
and
304
and the holding member
306
, however, the structure can be made such that the directions of the through holes
316
are defined by the relation between the pipes
302
and
304
and the connecting holder
308
(the holder main body
328
).
The spray unit
300
inserted between a pair of side plates
212
becomes in a state that the washing water corresponding to the processing solution can be supplied to the pipes
302
and
304
, by connecting the hose
350
to the entry port
348
of the adapter
330
. At this time, it is possible to easily connect the hose
350
to the entry port
348
by the coupling
352
.
Further, at a time of taking out the spray unit
300
from the portion between a pair of side plates
212
, the hose
350
is taken out from the entry port
348
of the adapter
330
. At this time, since the coupling
352
is used, it is possible to easily take out the hose
350
from the entry port
348
.
Thereafter, by integrally lifting up the holding member
306
and the connecting adapter
308
so as to take out from the recess portion
326
and the mounting groove
360
, it is possible to easily take out the spray unit
300
, that is, the spray pipes
62
A and
62
B.
On the other hand, the spray unit
300
is structured such that the pipe
302
(the spray pipe
62
A) opposing to the upper side of the transferring path of the PS printing plate
12
can slide along the axial direction. Accordingly, at first, the pipe
302
is slid to the side of the holding member
306
. Therefore, it is possible to take out the front end in the side of the connecting holder
308
of the pipe
302
from the inserting port
336
formed in the connecting portion
332
of the holder main body
328
.
Thereafter, the pipe
302
is slid and moved to the side of the connecting holder
308
(the side plate
212
B), whereby the end portion in the side of the holding member
306
of the pipe
302
is taken out from the inserting port
318
of the holding member
306
. Accordingly, since it is possible o take out only the pipe
302
from the spray unit
300
arranged between a pair of side plates
212
, it is possible to take out the PS printing plate
12
without cutting even when a transferring error such as a jamming or the like is generated in the PS printing plate
12
.
As mentioned above, the spray unit
300
can be significantly easily attached to and taken out from the portion between a pair of side plates
212
and the pipe
302
(the spray pipe
62
A) does not get in the way even when the transferring error is generated in the PS printing plate
12
, so that it is possible to improve an ease of maintenance of the PS printing plate processor
10
.
Here, in the present embodiment, the description is given of the embodiment of the spray pipes
62
A and
62
B provided in the water washing portion
16
, however, the structure of the spray unit
300
can be applied to the structure between the spray pipe
64
and the discharging unit
66
provided in the desensitization processing portion
18
. In this case, the structure may be made such that the holding member and the connecting holder are formed in correspondence to the cross sectional shapes of the spray pipe
64
and the discharging unit
66
and the opening cross sectional area of the hollow portion within the connecting holder is changed in correspondence to the discharging amount of the gum solution from the spray pipe
64
and the injecting amount of the gum solution from the discharging unit
66
.
Further, the present embodiment mentioned above does not limit the structure of the present invention. For example, in the present embodiment, the description is given of the embodiment of the PS printing plate processor
10
for processing the PS printing plate
12
corresponding to the photosensitive material, however, the spray pipe to which the present invention is applied is not limited to the photosensitive surface printing plate of the PS printing plate
12
or the like, and can be applied to a spray pipe having an optional structure opposing to a transferring path of a photosensitive material and injecting a processing solution toward the photosensitive material, in an optional photosensitive material processing apparatus for processing the other photosensitive materials such as an optional printing paper, a camera film and the like.
As mentioned above, in accordance with the present invention, it becomes significantly easy to attach and detach the pipes arranged so as to form a pair in both sides of the transferring path of the photosensitive material. Further, in accordance with the present invention, since it is possible to easily take out only one of the pipes arranged in both sides of the photosensitive material, it is possible to obtain an excellent effect that the maintenance can be easily performed even when the transferring error of the photosensitive material is generated.
<<Fifth Embodiment>>
A description will be given below of a fifth embodiment. In this case, with respect to the same parts and portions as those of the embodiments mentioned above, an overlapping description will be suitably omitted and a description will be mainly given of characteristic portions.
With reference to
FIG. 31
, a filter for removing solid materials in the processing solution such as the developing solution, the washing water, the gum solution and the like is provided in the PS printing plate processor
10
. The filter is received in a filter case provided in the middle of the pipe passage through which the processing solution passes. The filter case is, for example, provided in a pipe passage for supplying the developing solution within the developing tank
24
to the spray pipe
50
, in the developing portion
14
, and the structure is made such that the solid materials in the developing solution are removed (filtered) by the filter provided within the filter case when the developing solution within the developing tank
24
is supplied and circulated by a circulating pump (not shown).
Further, in the water washing portion
16
and the desensitization processing portion
18
, filter cases (not shown) are respectively provided in the middle of a pipe passage for supplying the washing water within the water washing tank
26
to the spray pipes
62
A and
62
B and in the middle of a pipe passage for supplying the gum solution within the desensitization processing tank
28
to the spray pipe
64
and the discharging unit
66
, and the structures are respectively made such as to filter the solid materials in the washing water and the gum solution. In this case, since the pipe passage provided with the filter case, the mounting position and the like can employ the conventionally known structure, the detailed description thereof will be omitted in the present embodiment.
Here, a description will be given of a filter case
400
applied to the PS printing plate processor
10
with reference to
FIGS. 32
to
36
.
As shown in
FIG. 32
, the filter case
400
is provided with an outer case
402
. As shown in
FIG. 33
, the outer case
402
is formed in a substantially cylindrical shape and one surface along an axial direction thereof is opened.
Further, as shown in
FIGS. 32 and 33
, an introduction pipe
406
to which the processing solution is fed is connected to a bottom portion
408
in the outer case
402
, and a delivery pipe
404
from which the processing solution is fed out is connected to an outer peripheral portion therein. Accordingly, the processing solution fed within the outer case
402
from the introduction pipe
406
flows out from the delivery pipe
404
. In this case, a bracket
410
is mounted to the outer peripheral portion in the outer case
402
, and the filter case
400
is mounted to a predetermined position within the PS printing plate processor
10
by the bracket
410
so that an opening surface (a surface opposite to the bottom portion
408
) is substantially upward.
As shown in
FIG. 33
, in the outer case
402
, an upper end is an opening
402
A, and a female screw portion
412
is provided in the periphery of a lower side (an upper end portion of the outer case
402
) of the opening
402
A. Ribs
414
are provided in the female screw portion
412
. A pair of ribs
414
are provided at mutually opposing positions so as to be protruded out from the outer peripheral surface of the outer case
402
along a radial direction, in a predetermined range of angle (for example, 90 degrees) around a center (axis) of the outer case
402
.
A stopper
416
extended toward a lower portion (a side of the bottom portion
408
) is provided in one end side along a peripheral direction of the outer case
402
, in each of the ribs
414
. Further, the rib
414
is inclined so that the side of the stopper
416
is a lower side.
As shown in
FIG. 32
, a cap
418
is attached to an upper end portion of the outer case
402
. The cap
418
is attached, whereby an upper portion of the outer case
402
is closed and sealed.
As shown in
FIGS. 34 and 35
, a pair of projection portions
420
are provided on an inner surface of the cap
418
. The projection portions
420
are protruded inward in a radial direction from the inner surface of the cap
418
. Further, a pacing
422
is mounted to a position opposing to the opening
402
A of the outer case
402
, in the cap
418
.
The cap
418
is get on the outer case
402
so that the projection portions
420
are positioned between a pair of ribs
414
provided in the outer case
402
. Accordingly, the projection portions
420
can oppose to the lower surfaces of the ribs
414
. In this state, by rotating the cap
418
so as to direct the projection portions
420
to the stoppers
416
(about 90 degrees in a direction of an arrow C), the projection portions
420
are slidably contact with the lower surfaces of the ribs
414
and brought into contact with the stoppers
416
.
At this time, since the ribs
414
are inclined downward, the opening
402
A of the outer case
402
is pressed to the packing
422
provided in the cap
418
, whereby the outer case
402
is sealed by the cap
418
.
On the other hand, as shown in
FIG. 34
, an inner tube
424
is protruded toward an inner side of the outer case
402
, in the cap
418
. The inner tube
424
is structured such that a front end is opened and the open front end is fitted to the opening of the delivery pipe
406
at a time of attaching the cap
418
to the outer case
402
(not shown).
Further, a plurality of opening portions
426
extended along an axial direction are formed in an outer peripheral portion of the inner tube
424
.
Accordingly, the processing solution fed to the outer case
402
from the introduction pipe
406
flows out of the inner tube
424
from the opening portion
426
and flows into the delivery pipe
404
.
A filter element
428
is attached to the inner tube
424
. As shown in
FIGS. 34
to
36
, the filter element
428
is structured such that a filter
432
is provided in an outer peripheral portion of a frame body
430
framed in a substantially cylindrical shape in such a manner as to close the opening of the outer peripheral portion of the frame body
430
. Further, as shown in
FIGS. 34 and 35
, a flange portion
434
extended outward in a radial direction is formed in one end side in an axial direction, in the frame body
430
.
The frame body
430
has an inner diameter slightly larger than an outer diameter of the inner tube
424
provided in the cap
418
, and the inner tube
424
is inserted into the frame body
430
from the side of the flange portion
434
, whereby the filter element
428
is attached to the cap
418
. At this time, as shown in
FIGS. 35 and 36
, a length of the inner tube
424
along the axial direction is slightly longer than a length of the frame body
430
along the axial direction, whereby a front end of the inner tube
424
protrudes from the frame body
430
.
In the frame body
430
of the filter element
428
, a pair of substantially rectangular notches
436
forming a hole portion are formed in an end portion opposite to the flange portion
434
. Further, in a front end of the frame body
430
, rectangular projections
438
are formed in an opposite side to a direction of an arrow D of the notch
436
, and rectangular projections
440
are respectively formed between the notches
436
.
Further, in the front end of the frame body
430
, inclined portions
442
are formed between the notches
436
and the projections
440
. The inclined portions
442
is inclined so that the front end of the frame body
430
gradually moves from the flange portion
434
in a region from the side of the notches
436
toward the projections
440
.
On the other hand, pawl portions
444
are formed at positions opposing to the notches
436
of the frame body
430
, in the front end portion of the inner tube
424
inserted into the frame body
430
of the filter element
428
. The pawl portions
444
are protruded outward in the radial direction from the outer peripheral portion of the inner tube
424
. Further, as shown in
FIG. 34
, in the cap
418
, a packing
446
is provided in the periphery of the inner tube
424
in such a manner as to oppose to the flange portion
434
of the filter element
428
.
In this case, the structure may be made such that the notches
436
, the projections
440
, the inclined portions
442
and the like are provided in the lower end portion of the inner tube
424
and the pawl portions
444
are provided in the lower end portion of the frame body
430
.
The inner tube
424
is structured such that the pawl portions
444
enter into the notches
436
so as to oppose to the inclined portions
442
when the inner tube
424
is inserted to the frame body
430
of the filter element
428
. In this state, by rotating the filter element
428
in the direction of the arrow D, the pawl portions
444
of the inner tube
424
moves until being brought into contact with the projections
440
while being slidably contact with the inclined portions
442
of the frame body
430
.
At this time, the frame body
430
of the filter element
428
relatively moves toward the cap
418
by the pawl portions
444
being in contact with the inclined portions
442
, and the flange portion
434
is pressed to the packing
446
.
Accordingly, the frame body
430
is gripped between the pawl portions
444
and the packing
446
provided in the cap
418
, whereby the filter element
428
is held. That is, the filter element
428
is rotated at about 90 degrees in the direction of the arrow D in a state that the inner tube
424
is inserted to the frame body
430
, whereby the frame body
430
is tightly gripped between the pawl portions
444
and the packing
446
so as to be attached to the cap
418
.
The filter element
428
is inserted into the outer case
402
in a state of being attached to the cap
418
, thereby being attached within the filter case
400
.
In the filter case
400
to which the filter element
428
is attached in the manner mentioned above, the processing solution fed within the outer case
402
from the introduction pipe
406
flows out from the opening portion
426
of the inner tube
424
and passes through the filter
432
of the filter element
428
provided in the outer peripheral portion of the inner tube
424
. At this time, the solid materials are filtered by the filter
432
. Thereafter, the processing solution flows out within the delivery pipe
404
and is discharged out from the outer case
402
.
On the other hand, there is a case that the solid materials filtered from the processing solution are attached to the filter
432
provided in the filter element
428
, whereby the filter
432
is clogged. Accordingly, it is necessary to perform a maintenance such as a cleaning, a replacement or the like of the filter element
428
(the filter
432
) periodically or in correspondence to the clogged state of the filter
432
.
That is, the solid materials in the processing solution are attached to the filter
432
, whereby a permeability of the processing solution is gradually reduced in the filter
432
. Accordingly, a circulating amount of the processing solution or the like is reduced, and there is a risk that a reduction of processing performance of the PS printing plate
12
due to the reduction of the circulating amount is generated.
Further, the clogging of the filter
432
gives a great load to the pump for circulating the processing solution and the motor for driving the pump. In this case, as shown in
FIGS. 34 and 35
, in the filter element
428
applied to the present embodiment, narrow opening portions
448
in which no filter
432
is provided are formed in the end portion in the side of the flange
434
of the frame body
430
. Since the opening portions
448
are provided within the cap
418
covering the outer case
402
, the processing solution does not normally flow therein. However, when the clogging is generated in the filter
432
, an amount of permeation of the processing solution is largely reduced, the processing solution is stored within the outer case
402
and the liquid surface is ascended to reach the opening portions
448
, the processing solution flows into the inner tube
424
from the opening portions
448
. Accordingly, it is possible to prevent the clogging of the filter
432
from applying a great load to the pump for circulating the processing solution or the like so as to give troubles to the operation.
In the filter case
400
, at a time of performing a maintenance of the filter element, at first, the cap
418
is turned at about 90 degrees in the direction opposite to the direction of an arrow C. Accordingly, when the projection portions
420
provided in the cap
418
are taken out of from the ribs
414
of the outer case
402
, it is possible to take out the cap
418
, and it is possible to take out the filter element
428
mounted to the cap
418
from the outer case
402
by moving the cap
418
apart from the outer case
402
.
Further, in the filter element
428
, the pawl portions
444
are opposed to the notches
436
by rotating the frame body
430
with respect to the inner tube
424
(the cap
418
) at about 90 degrees in the direction opposite to the direction of an arrow D so as to bring the pawls
444
in the inner tube
424
into contact with the projections
438
and rotate and engage. Accordingly, the filter element
428
can be taken out from the inner tube
424
.
As mentioned above, in the filter case
400
, it is possible to easily take out the filter element
428
in accordance with an operation of turning the cap
418
and an operation of turning the filter element
428
.
On the other hand, at a time of attaching the filter element
428
to the outer case
402
, at first, the inner tube
424
provided in the cap
418
is inserted to the frame body
430
of the filter element
428
and the pawl portions
444
of the inner tube
424
are inserted to the notches
436
formed in the frame body
430
. In this state, by turning the frame body
430
at about 90 degrees in the direction of the arrow D, the filter element
428
can be attached to the cap
418
.
At this time, since the pawl portions
444
of the inner tube
424
move while being slidably contact with the inclined portions
442
of the frame body
430
, the filter element
428
is closely attached to the cap
418
or the inner tube
424
when the pawl portions
444
are brought into contact with the projections
440
.
Thereafter, the filter element
428
attached to the cap
418
is inserted to the outer case
402
, the cap
418
is covered over the outer case
402
, and the cap
418
is turned at about 90 degrees in the direction of the arrow C. At this time, the projection portions
420
provided in the cap
418
move while being slidably contact with the ribs
414
, whereby the openings
402
A of the outer case
402
are pressed to the packing
522
. Accordingly, the outer case
402
and the cap
418
are closely attached.
As mentioned above, in the filter case
400
, the cap
418
can be attached to the filter element
428
by inserting the inner tube
424
provided in the cap
418
to the frame body
430
of the filter element
428
and turning the frame body
430
in the direction of the arrow D, and the filter element
428
can be attached to the outer case
402
in accordance with a simple operation of turning the cap
418
at about 90 degrees in the direction of the arrow C in a state of inserting the filter element
428
to the outer case
402
.
Further, since a range of turning the cap
418
and the filter element
428
is limited by the stoppers
416
provided in the ribs
414
of the outer case
402
and the projections
438
and
440
provided in the frame body
430
of the filter element
428
, it is possible to securely attach and detach the filter element
428
.
In this case, the present embodiment mentioned above shows one embodiment in accordance with the present invention and does not limit the structure in accordance with the present invention. For example, the outer case
402
, the cap
418
, the filter element
428
and the like are not limited to a cylindrical shape, and an optional shape such as a rectangular tubular shape or the like can be applied thereto.
Further, in the present embodiment, the description is given of the embodiment of the PS printing plate processor
10
for processing the PS printing plate
12
corresponding to the photosensitive material, however, it is possible to be used in a photosensitive material processing apparatus having an optional structure which processes the other photosensitive materials such as the printing paper, the camera film and the like in addition to the printing plate such as the PS printing plate
12
or the like by the processing solution.
As mentioned above, in accordance with the present invention, it is easy to attach and detach the filter element, so that there is an excellent effect that it is possible to improve an operability at a time of performing the maintenance such as a cleaning of the filter or the like.
Claims
- 1. A brush roller which has a rotational axis and is rotatable around said rotational axis for brushing a surface of a photosensitive material, the brush roller comprising:a cylindrical roller main body; a web-like member for brushing which is wound around an outer peripheral surface of said roller main body in a helical manner; a holding member provided at one end portion in an axial direction of said roller main body, which holding member holds one end portion of said web-like member and is rotatable with respect to said roller main body while holding said one end portion of said web-like member; and an urging element which urges said holding member to rotate to a side of a winding direction of said web-like member for reducing slack of said web-like member.
- 2. A brush roller according to claim 1, further comprising a fixing element which fixes another end portion of said web-like member to another end portion in said axial direction of said roller main body.
- 3. A brush roller according to claim 1, further comprising a restricting element which limits an angular range of rotation of said holding member with respect to said roller main body.
- 4. A brush roller according to claim 1, further comprising a plurality of projections formed at said outer peripheral surface of said roller main body, said projections each having a distal end which protrudes toward a side of said winding direction of said web-like member and being engagable with said web-like member for preventing said web-like member shifting toward a side of a direction opposite to said winding direction, and said projections being disposed in a helical pattern.
- 5. A brush roller according to claim 4, wherein said projections are disposed such that positions thereof along said rotational axial direction of said roller main body have a predetermined interval.
- 6. A photosensitive material processing apparatus having a transferring path of a photosensitive material and a plurality of brush rollers each including a roller main body and a web-like member for brushing said photosensitive material, said web-like member being wound around an outer peripheral surface of said roller main body in a helical manner and said brush roller potentially forming a track pattern on said photosensitive material at a portion of said photosensitive material that is contacted by a portion of said brush roller corresponding to a boundary portion of said web-like member, whereinat least two of said brush rollers are disposed along said transferring path at one side of said transferring path, and said at least two brush rollers are provided such that a track pattern of one brush roller of said at least two brush rollers is different from a track pattern of another brush roller of said at least two brush rollers.
- 7. A photosensitive material processing apparatus according to claim 6, wherein a width of said web-like member of said one brush roller is different from a width of said web-like member of said other brush roller.
- 8. A photosensitive material processing apparatus according to claim 6, wherein said at least two brush rollers are provided such that a track line that constitutes said track pattern of said one brush roller crosses a track line that constitutes said track pattern of said other brush roller.
- 9. A photosensitive material processing apparatus according to claim 6, wherein an outer diameter of said one brush roller is different from an outer diameter of said other brush roller.
- 10. A photosensitive material processing apparatus according to claim 6, wherein a rotational speed of said one brush roller is different from a rotational speed of said other brush roller.
- 11. A photosensitive material processing apparatus according to claim 6, wherein a rotational direction of said one brush roller is different from a rotational direction of said other brush roller.
- 12. A photosensitive material processing apparatus according to claim 6, wherein a winding direction of said web-like member of said one brush roller is different from a winding direction of said web-like member of said other brush roller.
- 13. A photosensitive material processing apparatus which performs a brushing treatment of a surface of a photosensitive material with a brush roller formed by helically winding and fixing a web-like member around an outer peripheral surface of a roller main body, said brush roller potentially forming a track pattern on said photosensitive material at a portion of said photosensitive material that is contacted by a portion of said brush roller corresponding to a boundary portion of said web-like member, whereinat least two of said brush roller are disposed along a transferring path of said photosensitive material, at one surface side of said transferring path, such that an angle of inclination of said track pattern of one of said at least two brush rollers with respect to a transferring direction of said photosensitive material is substantially the same as an angle of inclination of said track pattern of another of said at least two brush rollers with respect to said photosensitive material transferring direction, and overlapping of said track patterns is preventable by alteration of at least one of a rotational speed of said one brush roller relative to said other brush roller, a photosensitive material transferring speed, a distance between said one brush roller and said other brush roller along said transferring path, and a position with respect to said photosensitive material of an axial direction end portion of said boundary portion of said web-like member of said one brush roller relative to a position with respect to said photosensitive material of an axial direction end portion of said boundary portion of said web-like member of said other brush roller.
Priority Claims (5)
Number |
Date |
Country |
Kind |
2000-172322 |
Jun 2000 |
JP |
|
2000-252951 |
Aug 2000 |
JP |
|
2000-294603 |
Sep 2000 |
JP |
|
2000-294604 |
Sep 2000 |
JP |
|
2000-296230 |
Sep 2000 |
JP |
|
US Referenced Citations (2)
Number |
Name |
Date |
Kind |
4383751 |
Schornig et al. |
May 1983 |
A |
5349413 |
Ohishi et al. |
Sep 1994 |
A |
Foreign Referenced Citations (1)
Number |
Date |
Country |
6-295071 |
Oct 1994 |
JP |