This application claims priority to Chinese Application Serial Number 201210231656.5, filed Jul. 5, 2012, which is herein incorporated by reference.
1. Technical Field
The present disclosure relates to a photovoltaic device, and more particularly, to a photovoltaic device having a heat sink module.
2. Description of Related Art
A photovoltaic device is typically installed outdoors to receive sunlight and convert the sunlight into electric power. However, when the photovoltaic device is exposed to strong sunlight, the overall temperature of the photovoltaic device is raised to such a high level that the efficiency of the photovoltaic device in converting electric power is reduced, lowering the output electric power of the photovoltaic device. In such circumstances, the heat sink performance required by the photovoltaic device cannot be satisfied by natural air convection and heat conduction. While frame elements covering the periphery of the photovoltaic device may aid in conducting heat, this is not to a sufficient extent that the original converting efficiency of the photovoltaic device is able to be recovered.
The present disclosure discloses a photovoltaic device for providing better heat-sink performance, so as to maintain the efficiency of the photovoltaic device in converting electric power, thereby maintaining the original output power thereof.
According to one aspect of the present disclosure, the photovoltaic device comprises a photovoltaic panel and a heat sink module. The photovoltaic panel comprises a front surface and a rear surface opposite to the front surface, wherein the front surface defines a sun-facing surface. The heat sink module comprises at least one sheet member and a plurality of fin rows. The sheet member is provided on the rear surface of the photovoltaic panel. The fin rows are arranged at intervals on the sheet member, and each fin row comprises a plurality of fins spaced from each other. The fins are raised from the sheet member so as to form a plurality of openings on the sheet member in which the shape of each opening is matched to the shape of the fins. Each opening exposes the rear surface of the photovoltaic panel, and one surface of each fin opposite to the corresponding opening defines a wind-facing surface.
The technical solution provided by the present disclosure is novel and more practical compared to conventional configurations. With the provided technical solution, the present disclosure has at least the following advantages:
1. The fins of the heat sink module of the photovoltaic device of the present disclosure can not only increase the heat sink area, but also can function to generate turbulent flow, so as to effectively increase the convectional heat transfer, lower the total temperature of the photovoltaic device, and maintain the effective output power of the photovoltaic device.
2. The heat sink module of the photovoltaic device of the present disclosure is thin, easy to install, simple in structure and light in weight.
3. The fins of the heat sink module of the photovoltaic device of the present disclosure are easy to make, and suitable for mass production, thereby lowering production costs.
The present disclosure will be apparent to those skilled in the art by reading the following detailed description of a preferred embodiment thereof, with reference to the attached drawings, in which:
In the following detailed description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the disclosed embodiments. It will be apparent, however, that one or more embodiments may be practiced without these specific details. In other instances, well-known structures and devices are schematically shown in order to simplify the drawings.
Reference is now made to
According to the present disclosure, the photovoltaic device 100 comprises a photovoltaic panel 200 and a heat sink module 300. The heat sink module 300 is attached to the photovoltaic panel 200 so as to transfer heat with the photovoltaic panel 200.
The photovoltaic panel 200 is also referred to as a solar cell module, and the type thereof is not limited. For example, the solar cell module can be a thin film solar cell module, or a single or poly silicon solar cell module.
The photovoltaic panel 200 has a plurality of sides (e.g., a first side 201 and a second side 202 as shown in
References is now made to
According to this embodiment, the heat sink module 300 comprises a sheet member 310. The sheet member 310 is attached to the rear surface 220 of the photovoltaic panel 200. Since the sheet member 310 is light and thin, when the sheet member 310 is attached to the rear surface 220 of the photovoltaic panel 200, the sheet member 310 will not significantly increase the overall weight of the photovoltaic device 100. Moreover, as the sheet member 310 has minimal weight such that the heat sink module 300 will not be gradually removed from the photovoltaic panel 200 over time, so as to prevent a reduction in the physical contact area between the heat sink module 300 and the photovoltaic panel 200 that would occur with such gradual removal of the heat sink module 300.
The sheet member 310 is formed with a plurality of fin rows 320 on the surface opposite to the photovoltaic panel 200. The fin rows 320 are arranged at intervals on the sheet member 310, and each fin row 320 comprises a plurality of fins 321 spaced from each other. The fins 321 and the sheet member 310 are integrally formed. Moreover, each of the fins 321 is raised from the sheet member 310 to thereby protrude from the surface of the sheet member 310. A crease line 322 is formed between each fin 321 and the sheet member 310, and a plurality of openings 323 are formed at the locations corresponding respectively to the fins 321, in which each opening 323 matches the corresponding fin 321 in shape and size. A specific angle is formed between each fin 321 and the corresponding opening 323.
Each of the openings 323 exposes a portion of the rear surface 220 of the photovoltaic panel 200. The fins 321 function to cause turbulence in a heat sink fluid F, such that the heat sink fluid F enters the openings 323. The heat sink fluid F may be an airflow (e.g., natural wind or forced wind), or may be a liquid (e.g., water, oil, or another fluid used for heat dissipation).
Through such a configuration, when the sun-facing surface 210 of the photovoltaic panel 200 receives sunlight, and the heat sink fluid F flows to a wind-facing surface 321s of each fin 321 (the wind-facing surface 321s of each fin 321 is the surface of the fin 321 opposite to the corresponding opening 323), the heat sink fluid F not only absorbs the heat on the fins 321, but also flows along the wind-facing surface 321s of each fin 321 to thereby generate turbulence, and further flows around each fin 321 to contact the rear surface 220 inside the corresponding opening 323, thereby enabling the heat sink fluid F to dissipate extra heat on the rear surface 220 of the photovoltaic panel 200.
The arrangement of the fins 321 according to one embodiment is disclosed in
Referring to
With the arrangement of
In practice, with respect to the arrangement of the fins, if the wind blowing direction at the location where of the photovoltaic device 100 is installed is well known, the arranging direction of each of the fins 321 can be specially designed according to the actual environmental condition. In particular, the wind-facing surface 321s of each fin 321 can be designed to face the wind blowing direction, that is, each fin 321 can be designed to be perpendicular to the flowing direction of the heat sink fluid. When each fin 321 is designed to be perpendicular to the flowing direction of the heat sink fluid, the area of the wind-facing surface 321s of each fin 321 that confronts the heat sink fluid is maximized, so as to enhance the heat sink performance of the heat sink module 300.
According to the embodiments disclosed in
Moreover, in these embodiments, the fins 321 of any fin row 320 and the fins 321 of the adjacent fin row 320 face different directions, e.g., the extending direction 322d of the crease lines 322 of the fins 321 of any fin row 320 is perpendicular to the extending direction 322e of the crease lines 322 of the fins 321 of the adjacent fin row 320. Accordingly, when the wind blowing direction at the location where the photovoltaic device 100 is installed is frequently in the direction of the short sides 311 or the long sides 312 of the sheet member 310, the fins 321 arranged as described above are able to bring about heat transfer with such two wind blowing directions.
In addition, in the embodiment shown in
Reference is now made to
According to the embodiments disclosed in
Moreover, in the embodiments of
Moreover, according to the embodiments disclosed in
With the above configuration, when the wind blowing direction at the location where the photovoltaic device 100 is installed is frequently in the direction of the short sides 311 of the sheet member 310 or inclined with respect to the long sides 312 of the sheet member 310, the fins 321 arranged as described above are able to bring about heat transfer with such two wind blowing directions.
In addition, in the embodiment shown in
It is noted that the scope of the present disclosure is not limited to what has been disclosed above, and other suitable options can be adopted according to actual needs or restrictions.
Reference is now made to
As shown in
In contrast, as shown in
As shown in
The heights 321h of the fins 321 of the heat sink module 308 raised from the sheet member 310 are not the same. In particular, along the direction D, which is not limited to the flowing direction of the heat sink fluid, the heights 321h of the fins 321 of the fin rows raised from the sheet member 310 are gradually increased. Because the heights 321h of the fins 321 of the fin rows raised from the sheet member 310 are gradually increased along the direction D, the fins 321 having greater heights 321h have greater contact areas with the heat sink fluid compared to the fins 321 having shorter heights 321h so as to increase the heat transfer efficiency of the photovoltaic device 100.
According to the disclosed embodiment, the photovoltaic device 100 is obliquely installed on an installation surface G, and the installation surface G is parallel with the horizontal plane. Thus, a first included angle θ1 is defined between the photovoltaic device 100 and the installation surface G, a second included angle θ2 is defined between each fin 321 and the corresponding opening 323, and the first included angle θ1 and the second included angle θ2 are complementary angles.
For example, if the first included angle θ1 is 30 degrees, then the second included angle θ2 is 60 degrees, and therefore, the fins 321 are perpendicular to the installation surface G. Through such a configuration, when the flowing direction of the heat sink fluid is parallel with the installation surface G and the heat sink fluid is in contact with the wind-facing surfaces 321s of the fins 321, the greatest area of the wind-facing surface 321s of each fin 321 for confronting the heat sink fluid can be provided. Hence, the fins 321 generate the greatest flow turbulence/flow guide effect.
With respect to the combination of the heat sink module 300 and the photovoltaic panel 200, the sheet member 310 of the heat sink module 300 can be fastened on the rear surface 220 of the photovoltaic panel 200 by methods of latching, adhering or laminating, or by using a heat shrinkable film.
For instance, when the sheet member 310 of the heat sink module 300 is fastened on the rear surface 220 of the photovoltaic panel 200 by latching or laminating, the sheet member 310 of the heat sink module 300 is directly provided on the rear surface 220 of the photovoltaic panel 200. In addition, when the sheet member 310 of the heat sink module 300 is fastened on the rear surface 220 of the photovoltaic panel 200 by adhering, the sheet member 310 of the heat sink module 300 is provided on the rear surface 220 of the photovoltaic panel 200 through an adhesive layer (not shown). Moreover, when using a heat shrinkable film, the sheet member 310 of the heat sink module 300 can be directly provided on the rear surface 220 of the photovoltaic panel 200.
Several examples illustrating the sheet member 310 of the heat sink module 300 being covered on the photovoltaic panel 200 using a heat shrinkable film will now be described. However, the scope of the present disclosure is not limited to the disclosed examples.
References are now made from
The heat sink module 300 is further provided with a heat shrinkable unit 500 having a heat shrinking property. When heated by, for example, hot air, the heat shrinkable unit 500 is shrunk, thereby covering or wrapping the sheet member 310 of the heat sink module 300 and a large part of the surface of the photovoltaic panel 200, i.e., the rear surface 220 and all of the lateral sides of the photovoltaic panel 200 are covered by the heat shrinkable unit 500, so as to expose the front surface 210 of the photovoltaic panel 200 only. According to the embodiment disclosed in
Referring to
The recessed slot 520 is formed on one surface of the main body 510, and forms an accommodation space which has a volume that is not less than the volume of the photovoltaic panel 200. The shape of the recessed slot 520 is preferably matched with that of the photovoltaic panel 200. A slot opening 530 of the recessed slot 520 is exposed on the front surface 210 of the photovoltaic panel 200. The elongated holes 550 are formed in a linear shape, and the width thereof is at least greater than or equal to the thickness of the fins 321. The elongated holes 550 are arranged at the bottom of the recessed slot 520, and the arrangement thereof is the same as the arrangement of the fins 321. In this embodiment, the elongated holes 550 are arranged in an array configuration. The elongated holes 550 are respectively aligned with the fins 321, so that the fins 321 to protrude out of the heat shrinkable unit 500.
Manufacturers can design the elongated holes 550 to be correspond to one of the arrangements of the fins 321 disclosed in
During assembly, (1) the sheet member 310 of the heat sink module 300 is placed in the recessed slot 520, and the fins 321 of the sheet member 310 of the heat sink module 300 are respectively aligned and inserted in the elongated holes 550. Next, (2) with the rear surface 220 of the photovoltaic panel 200 facing downwardly, the photovoltaic panel 200 is received in the recessed slot 520 and disposed above the sheet member 310 of the heat sink module 300. (3) The main body 510 of the heat shrinkable unit 500 is then heated, for example, by applying hot air or taking advantage of the residual high temperature generated through the photovoltaic panel being pressed and laminated, such that the main body 510 of the heat shrinkable unit 500 is shrunk due to the heat. As a result, the sheet member 310 of the heat sink module 300 and the photovoltaic panel 200 are tightly covered in the recessed slot 520. After heating, the flanges 540 of the slot opening 530 of the heat shrinkable unit 500 are protruded towards the slot opening 530 for covering the edges of the front surface 210 of the photovoltaic panel 200, so that the heat shrinkable unit 500 is fastened with the photovoltaic panel 200.
Through such a configuration, the heat shrinkable unit 500 allows the sheet member 310 of the heat sink module 300 to be directly provided on the rear surface 220 of the photovoltaic panel 200, so that no adhesive medium nor slit is formed between the sheet member 310 of the heat sink module 300 and the rear surface 220 of the photovoltaic panel 200, thereby preventing the generation of heat resistance.
In addition, regardless of the weight of the sheet member 310 of the heat sink module 300, because the heat shrinkable unit 500 is tightly fastened on the photovoltaic panel 200, the sheet member 310 of the heat sink module 300 is prevented from being released from the rear surface 220 of the photovoltaic panel 200 after a long period of use. This aids in ensuring that a high level of heat sink performance is maintained.
It is noted that since the photovoltaic panel 200 is provided with structural strength after being covered by the heat shrinkable unit 500, the photovoltaic panel 200 does not require an additional fastening frame, thereby reducing the total weight of the photovoltaic device. However, the present disclosure is not limited to what has been described above, and in some circumstances, the photovoltaic panel can be additionally provided with a fastening frame after being covered by the heat shrinkable unit 500.
References are now made to
According to this embodiment, the photovoltaic device 102 further comprises a fastening frame 400. The fastening frame 400 comprises a first mount slot 410 and a second mount slot 420. The first mount slot 410 defines a first layer of space 411. The second mount slot 420 defines a second layer of space 421. The second layer of space 421 and the first layer of space 411 are adjacent to each other in a stacked configuration. The photovoltaic panel 200 is mounted in the first mount slot 410 and the first layer of space 411. The heat sink module 307 is mounted in the second mount slot 420 and the second layer of space 421.
The heat sink module 307 further comprises two leaning parts 330. The two leaning parts 330 are disposed at two opposite sides of the sheet member 310, and are disposed on a different plane from the sheet member 310. Preferably, the two leaning parts 330 are integrally formed with the sheet member 310. Each leaning part 330 comprises a connecting sheet 331 having elasticity and a leaning sheet 332. The connecting sheet 331 is inclined from one side of the sheet member 310 and towards the direction away from the sheet member 310 and the photovoltaic panel 200, and is connected with the sheet member 310 and the leaning sheet 332. The leaning sheet 332 is parallel with the sheet member 310, and is disposed on a different plane from the sheet member 310.
When the leaning sheets 332 of the two leaning parts 330 are respectively received at two opposite sides of the second mount slot 420, and are respectively pushed against inner walls of the second mount slot 420 of the fastening frame 400 towards the direction opposite to the photovoltaic panel 200, the sheet member 310 is biased by the leaning sheet 332 and the connecting sheet 331 to push against the rear surface 220 of the photovoltaic panel 200 in the direction towards the photovoltaic panel 200. Therefore, the sheet member 310 of the heat sink module 307 can be fastened on the rear surface 220 of the photovoltaic panel 200 through the installation of the two leaning parts 330 as described above.
In addition, due to the weight of the photovoltaic device 102 or due to environmental stress when the photovoltaic device 102 is installed outdoors (e.g., stresses associated with wind or snow), the photovoltaic device 102 may become bent or deformed. However, through use of the leaning parts 330 of the heat sink module 307 biasing the sheet member 310 to push against the rear surface 220 of the photovoltaic panel 200, the heat sink module 307 provides a supporting function to the photovoltaic device 102, so as to prevent deformation and even breaking of the photovoltaic device 102. As a result, the working performance of the photovoltaic device 102 is ensured
Referring to
Each sheet member 310 in
Reference is now made to
As shown in
According to the present disclosure, the material, quantity and size of the aforementioned sheet member is not limited and can be designed according to actual needs and restrictions. In the embodiments of the present disclosure, for example, the material of the sheet member can be metal, the quantity thereof can be one or more, and the size thereof can be substantially the same as the area of the rear surface of the photovoltaic panel.
According to the present disclosure, the manufacturing method of the fins and the openings of the sheet member are not limited and can be designed according to actual needs or restrictions. For example, a punching method or sheet metal method may be used for the fins and openings of the sheet member. In the embodiments of the present disclosure, a punching method is used for the fins and the openings of the sheet member.
According to the present disclosure, the shape of the openings is not limited and can be designed to be semicircular, scale-like, triangular, rectangular or other geometric shapes. In the embodiments of the present disclosure, the shape of the openings is semicircular or scale-like. According to the present disclosure, the openings are not limited to be completed (as shown in
Reference is now made to
According to the fifth embodiment of the present disclosure, in order to effectively reduce the weight of the heat sink module, the sheet member of the heat sink module omitted and replaced by a plurality of individual fins 600, according to actual needs and restrictions.
For example, in this embodiment, each fin 600 is an individual member, and the transversal cross section thereof is in a T shape. In particular, each fin 600 comprises a transversal piece 610 and a longitudinal piece 620. One end of the longitudinal piece 620 is connected to one side of the transversal piece 610, and the longitudinal piece 620 is perpendicular to the transversal piece 610.
During assembly, (1) the ends of the longitudinal pieces 620 of the fins 600 not connected to the transversal pieces 610 are respectively aligned and inserted in the corresponding elongated holes 550, such that the transversal pieces 610 of the fins 600 are disposed in the recessed slot 520. Next, (2) with the rear surface 220 of the photovoltaic panel 200 facing downwardly, the photovoltaic panel 200 is received in the recessed slot 520 and disposed above the transversal pieces 610 of the fins 600. Subsequently, (3) the main body 510 of the heat shrinkable unit 500 is heated by, for example, applying hot air or taking advantage of the residual high temperature generated through the photovoltaic panel being pressed and laminated, such that the main body 510 of the heat shrinkable unit 500 is shrunk due to the heat. As a result, the transversal pieces 610 of the fins 600 of the heat sink module 300 and the photovoltaic panel 200 are tightly covered in the recessed slot 520. After heating, the main body 510 of the heat shrinkable unit 500 covers both the transversal pieces 610 of the fins 600 and the rear surface 220 of the photovoltaic panel 200. In addition, the flanges 540 of the slot opening 530 of the heat shrinkable unit 500 are protruded towards the slot opening 530 for covering the edges of the front surface 210 of the photovoltaic panel 200, and thus, the heat shrinkable unit 500 can be fastened with the photovoltaic panel 200.
Although the present disclosure has been described with reference to the preferred embodiments thereof, it is apparent to those skilled in the art that a variety of modifications and changes may be made without departing from the scope of the present disclosure which is intended to be defined by the appended claims.
The reader's attention is directed to all papers and documents which are filed concurrently with this specification and which are open to public inspection with this specification, and the contents of all such papers and documents are incorporated herein by reference.
All the features disclosed in this specification (comprising any accompanying claims, abstract, and drawings) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features.
Number | Date | Country | Kind |
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201210231656.5 | Jul 2012 | CN | national |