The present invention relates to a photovoltaic system for the collection and concentration of solar radiation onto a photovoltaic cell for electrical power generation. More particularly the present invention relates to a photovoltaic system with a primary optical element used to concentrate direct solar radiation onto a secondary structured optical element which condenses the collected radiation onto a photovoltaic cell.
Concentrated photovoltaic systems are optical systems which collect the sun's light over a relatively large area and concentrate this light onto a photovoltaic cell of a much smaller surface area commonly consisting of a semiconductor material like silicon, gallium-arsenide or cadmium-telluride. The concentrated sunlight is then converted into electric energy with a certain efficiency by the photovoltaic cell. This approach is very favorable because it allows the price of electricity generated through photovoltaic energy conversion to be reduced by reducing the semiconductor material required, which makes up the biggest part of the cost of the concentrated photovoltaic system. In addition to the concentration ratio, which indicates the saving in semiconductor material for the system, the optical efficiency of the concentration optics is important in order to achieve maximum energy conversion efficiency of the system.
A number of different optical concentration systems are currently competing on the market but the most common system uses Fresnel lenses together with secondary concentrators/homogenisers in order to concentrate the collected sunlight onto the photovoltaic cell. Although these systems were developed and improved since the 1980's concentrated photovoltaic systems only recently have managed to become a commercially viable option due to initial low demand, inadequate photovoltaic cell technology and added cost from solar tracking systems. For this reason efficient management of the available light is of crucial importance. Current concentrated photovoltaic systems are lacking in this respect and particularly are missing a mechanism of managing reflected light exiting the system again. This invention addresses this issue.
As discussed above the most commonly used concentration optics for a concentrated photovoltaic system consists of a primary Fresnel lens concentrator with a small angular acceptance for the collection and focusing of direct sunlight. This concentration lens has the benefits of providing a high quality optical focus of the light and a very thin form factor as well as easily being manufactured in different shapes like cylindrical or circular. However due to the Fresnel lens having only one optically smooth major surface and a second faceted optical surface it is difficult to apply anti reflection coatings to both surfaces which reduces the efficiency of light management. The secondary concentrator commonly used has the shape of a frustum in the circular case and a clipped triangular prism in the cylindrical case. More complex forms like a compound parabolic concentrator are used as well. This secondary concentrator is disposed with the smaller of the two major parallel surfaces on the photovoltaic cell and the larger of the two major parallel surfaces opens towards the Fresnel cell. The Fresnel lens is directing the collected solar radiation towards the secondary concentrator which is designed in such a way as to mix and guide the light towards the photovoltaic cell and provide efficient and uniform illumination of the photovoltaic cell. Although this secondary concentrator is usually glued to the photovoltaic cell, using an index matching glue with a refractive index between the refractive index of the dielectric material of the secondary concentrator and the semiconductor material of the photovoltaic cell, reflection losses occur at these transitional surfaces.
The current invention relates to an optical component in a concentrated photovoltaic system and the management of light reflected back out of the system from the transitional surfaces between the secondary concentrator and the photovoltaic cell, and to a concentrated photovoltaic system including such an optical component. In particular the current invention relates to a secondary light mixing concentrator preferably with the larger of the two parallel primary optical surfaces which faces the primary concentrating Fresnel lens being provided with a non-planar, preferably corrugated surface structure. The non-planar, and preferably corrugated surface structure is designed in such a way that it reflects light otherwise being lost out of the system due to reflections below at the transitional surfaces between the secondary light mixing concentrator and the photovoltaic cell back towards the photovoltaic cell. This allows the optical efficiency of the concentrated photovoltaic system to be improved. In addition the corrugated surface structure allows improving management of the light from the periphery of the Fresnel lens and therefore it can improve concentration ratios as well. Furthermore the corrugated surface structure provides additional light mixing which improves uniform illumination of the photovoltaic cell and hence increases reliability and durability of the photovoltaic cell. As a further benefit the light management capacity of the corrugated surface structure can be extended to improve the usage of the diffuse part of the solar radiation which generally is a shortcoming of concentrated photovoltaic systems. Efficient use of the diffuse part of the solar radiation will allow concentrated photovoltaic systems quicker and more widespread market penetration as it enables their commercial use in more areas of the planet where a large part of the solar radiation is made up of diffuse light.
According to an aspect of the invention, a concentrated photovoltaic system includes a photovoltaic cell; a primary light concentrating optic; and a secondary light mixing concentrator. The primary light concentrating optic is arranged to collect solar radiation and concentrate the collected solar radiation towards the secondary light mixing concentrator. The secondary light mixing concentrator is arranged to concentrate the concentrated solar radiation from the primary light concentrating optic towards the photovoltaic cell. The secondary light mixing concentrator includes a dielectric member having first and second primary surfaces, with the second primary surface being in optical contact with the photovoltaic cell and the first primary surface facing the primary light concentrating optic. The first primary surface has a non-planar surface structure configured to redirect light which is reflected at transitional surfaces between the secondary light mixing concentrator and the photovoltaic cell back towards the photovoltaic cell.
According to another aspect, the non-planar surface structure is a corrugated surface structure.
In accordance with another aspect, the corrugated surface structure includes prismatic surface structures which are identical.
According to yet another aspect, the corrugated surface structure includes prismatic surface structures having sizes which vary over the first primary surface.
In yet another aspect, the corrugated surface structure includes prismatic surface structures, and a distance between adjacent ones of the prismatic surface structures changes over the first primary surface.
According to still another aspect, the corrugated surface structure includes prismatic surface structures having apex angles that change over the first primary surface.
In accordance with another aspect, the corrugated surface structure includes asymmetric prismatic surface structures.
According to another aspect, the corrugated surface structure includes non-prismatic surface structures.
In yet another aspect, the non-prismatic surface structures include rounded apexes.
With still another aspect, a degree of rounding of the rounded apexes changes over the first primary surface.
In still another aspect, the dielectric member includes a dielectric sheet with the corrugated surface structure laminated onto a planar dielectric slab.
According to another aspect, the secondary light mixing concentrator has one of a rectangular, a regular polygonic, an elliptic or a circular shape.
According to still another aspect, relative to one another the first primary surface is a larger primary surface and the second primary surface is a smaller primary surface.
In yet another aspect, at least one of the side walls of the dielectric member deviates from a linear shape.
According to another aspect, the at least one side wall includes a concave or convex shape.
According to yet another aspect, the system further includes a receptacle formed by a set of side walls and bottom plate in which the photovoltaic and secondary light mixing concentrator are located, the set of side walls being parallel, tapered, concave or convex.
In still another aspect, the system further includes a receptacle formed by a set of side walls and bottom plate in which the photovoltaic cell and secondary light mixing concentrator are located, and shaped mirror structures on the bottom plate to more efficiently direct diffuse solar radiation to the photovoltaic cell.
According to another aspect, the primary light concentrating optic includes a Fresnel lens.
In accordance with another aspect, a solar panel is provided that includes a plurality of concentrated photovoltaic systems.
To the accomplishment of the foregoing and related ends, the invention, then, comprises the features hereinafter fully described and particularly pointed out in the claims. The following description and the annexed drawings set forth in detail certain illustrative embodiments of the invention. These embodiments are indicative, however, of but a few of the various ways in which the principles of the invention may be employed. Other objects, advantages and novel features of the invention will become apparent from the following detailed description of the invention when considered in conjunction with the drawings.
In the annexed drawings, like references indicate like parts or features:
a: a schematic of a primary embodiment of the current invention of a highly efficient concentrated photovoltaic system for photovoltaic energy generation.
b: a detailed partial schematic of the secondary light mixing concentrator with prismatic surface structures on its primary surface.
c: a partial perspective view of the current invention of a highly efficient concentrated photovoltaic system for photovoltaic energy generation according to the embodiment of
a-4c: different embodiments of the secondary light mixing concentrator in accordance with the current invention.
a-5b: different cross sectional shapes of the secondary light mixing concentrator in accordance with the current invention.
a-6c: different shapes and arrangements of the cross sectional shape of the side walls and the bottom plate of a concentrated photovoltaic system in accordance with the current invention.
a-7e: different geometrical shapes and arrangements of the surface relief structure on the primary surface of the secondary light mixing concentrator in accordance with the current invention.
a-9c: schematics of alternative embodiments of the current invention with shaped mirror structures on the bottom plate of the system.
In the following we provide an explicit description of the current invention. For this purpose we use the provided drawings in which reference numerals identify similar or identical elements throughout several views.
a shows a schematic cross sectional view of a primary embodiment of a concentrated photovoltaic system in accordance with the current invention;
The depiction of embodiments of the current invention focuses on linear arrangements of the Fresnel lens 1; however embodiments covered by the current invention are not limited to that. In
In the earlier figures we consistently depicted the secondary light mixing concentrator 4a with straight side walls; however the current invention is not limited to that. In
In the earlier figures of the concentrated photovoltaic system we consistently depicted the side walls 2 as being straight and parallel; however embodiments of the current invention are not limited to this. In
In the earlier depictions of the prismatic surface structures 6 on the primary surface of the secondary light mixing concentrator 4a facing the Fresnel lens 1 the prismatic surface structures 6 are shown as being symmetric and identical over the whole surface. However, the current invention is not limited to a symmetrically and identically shaped prismatic surface structure 6. In the following figures we introduce views of additional embodiments of the prismatic surface structures 6, the views are detailed and exemplary and hence other parts of the concentrated photovoltaic system are omitted in the figures. In
The concentrated photovoltaic systems explained in the earlier figures are designed to efficiently concentrate direct solar radiation onto the photovoltaic cell 5. However, a large part of the solar radiation reaching the earth's surface consists of diffuse solar radiation. The earlier described embodiments have no efficient means of collecting this diffuse solar radiation. In
The present invention has been described herein primarily in the context of a preferred embodiment in which the primary surface of the secondary light mixing concentrator facing the primary light concentrating optic has a corrugated surface structure configured to redirect light which is reflected at transitional surfaces between the secondary light mixing concentrator and the photovoltaic cell back towards the photovoltaic cell. It will be appreciated, however, that other non-planar surfaces are also within the broader scope of the invention. Namely, in its broadest sense the present invention contemplates a primary surface with any type of non-planar surface configured to redirect light which is reflected at transitional surfaces between the secondary light mixing concentrator and the photovoltaic cell back towards the photovoltaic cell. Such non-planar surfaces include curved, stepped or other types of non-planar surfaces. Those having ordinary skill in the art will appreciate the manner in which such other non-planar surfaces may be configured based on the description presented herein.
Further, the present invention has been described herein in terms of the secondary light mixing concentrator 4 concentrating the concentrated light from the primary light concentrating optic towards the photovoltaic cell. In the broadest sense of the invention (e.g., where the first and second primary surfaces of the dielectric member may be of the same size), it will be understood that the concentration ratio of the secondary light mixing concentrator may be 1:1. In a preferred embodiment, the secondary light mixing concentrator 4 has a concentration ratio greater than 1 (e.g., where the first and second primary surfaces of the dielectric member are larger and smaller, respectively, relative to one another).
Although the invention has been shown and described with respect to a certain embodiment or embodiments, equivalent alterations and modifications may occur to others skilled in the art upon the reading and understanding of this specification and the annexed drawings. In particular regard to the various functions performed by the above described elements (components, assemblies, devices, compositions, etc.), the terms (including a reference to a “means”) used to describe such elements are intended to correspond, unless otherwise indicated, to any element which performs the specified function of the described element (i.e., that is functionally equivalent), even though not structurally equivalent to the disclosed structure which performs the function in the herein exemplary embodiment or embodiments of the invention. In addition, while a particular feature of the invention may have been described above with respect to only one or more of several embodiments, such feature may be combined with one or more other features of the other embodiments, as may be desired and advantageous for any given or particular application.
The current invention relates to the generation of electricity by converting concentrated solar radiation into electricity using photovoltaic cells. In particular the current invention relates to an optical arrangement which allows for very efficient concentration of solar radiation onto a photovoltaic cell and a modular large scale concentrated photovoltaic system making use of the optical arrangement. The current invention can be used by photovoltaic cell manufacturers to package high efficiency photovoltaic cells into the described large concentration optics package. Photovoltaic system developers and companies running large scale photovoltaic power plants can exploit the current invention to reduce cost by using the described optical mechanism to make more efficient use of the collected solar radiation. The current invention can be used in combination with single and double axis solar tracking systems.