PHOTOVOLTAICALLY POWERED CATHODIC PROTECTION SYSTEM FOR AUTOMOTIVE VEHICLE

Abstract
A photovoltaically powered cathodic protection system for an automotive vehicle uses electrical energy arising from a photovoltaic array positioned upon an exterior surface of the vehicle, with the cathodic protection current being controlled by a controller which is also connected with an electrical storage device and with at least one electrogalvanic cell sensor. The controller and associated sensors function to assure that sufficient charge passes through conductors applied to the body of the vehicle to maintain cathodic protection on a consistent basis.
Description

BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 is a perspective view of a vehicle having a cathodic protection system according to the present invention.



FIG. 2 is a block diagram showing the component parts of a cathodic protection system according to the present invention.





DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

Vehicle 10, as shown in FIG. 1, has a metallic body system which may take the form of either a unitized body and frame system, or a separate body/frame architecture. Vehicle 10 has a photovoltaic array, 12, which is mounted to top 14 of vehicle 10. Array 12 may comprise either an integrated photovoltaic appliqué, a sunroof or clear roof module with integrated solar collectors, or an additional panel applied over top 14. A first conductor, 18, is connected to top 14, which serves as a convenient central location for the bonding of first conductor 18 to the vehicle. Second conductors 22a and 22b extend from PV sunroof 12 to more remote, or distributed, or separated locations of vehicle 10. Thus, second conductor 22a extends to a forward portion of vehicle body, whereas conductor 22b extends to a rear quarter of vehicle 10. The purpose of the various conductors 18 and 22 is to assure that the desired electric current reaches each required portion within the metallic structure of vehicle 10. A primary system ground is established through tires 16, and a secondary ground is established through the vehicle's chassis or body ground, which is commonly the point at which the vehicle's starting battery is grounded.


Those skilled in the art will appreciate in view of this disclosure that PV sunroof 12, could comprise either a vitreous or non-vitreous sunroof, or other type of fixed or movable panel, or other solar collection materials integrated, dispersed, applied, or film applied to the surface, or an appliqué positioned upon exterior top panel 14 of vehicle 10, so as to present a ready target for the impingement of solar energy upon the PV array.



FIG. 1 further shows controller 20 and electrical storage device 30, which may be mounted within vehicle 10 in any convenient location. The functions of these devices will be explained in conjunction with FIG. 2, below.


As shown in FIG. 2, controller 26, is connected with body conductors 22a and 22b, as well as with a storage device 30, and with PV array 12. Controller 26 is grounded to both the vehicle body and through tires 16. Storage device 30 may be drawn from a plurality of such devices as storage batteries, ultracapacitors, and other devices commonly used for storing electrical energy. Storage device 30 may be operatively connected with a central electrical storage device in vehicle 10. A primary function of controller 26 is to place an electrical potential across a vehicle's body sufficient to produce active cathodic protection, while providing a voltage adjusted according to feedback from at least one corrosion cell sensor, 34. Sensors 34 (FIG. 2) may include several nanosensors located at various locations having a greater likelihood of being affected by electrogalvanic corrosion. Sensors 34 will sense the presence of an active electrogalvanic cell by sensing the microcurrent and/or voltage associated with such a cell. A number of sensors 34 may be employed to provide feedback to controller 20 regarding the corrosion potentials of various portions of the vehicle's body. In this manner, an appropriate anti-corrosion current may be applied to each of the defined portions.


Controller 26 functions to maintain storage device 30 in a suitably charged state to assure that cathodic protection may continue during periods in which current generated by PV array 12 is insufficient to power the cathodic protection system at the desired level, such as at night or during overcast days. When storage device 30 is charged to a level exceeding a predetermined threshold, controller 26 may be programmed to direct the entirety of the current flowing from PV array 12 to conductors 22a and 22b. In this manner, cathodic protection may be provided on a consistent basis, but without adversely impacting the fuel economy of vehicle 10.


As an alternative to the previously described system, storage device 30 may be charged by means of an installed vehicular electrical system. Although such an arrangement would avoid the first cost of PV array 12, increased fuel consumption would be ongoing.


Although the present invention has been described in connection with particular embodiments thereof, it is to be understood that various modifications, alterations, and adaptations may be made by those skilled in the art without departing from the spirit and scope of the invention set forth in the following claims.

Claims
  • 1. A photovoltaically powered cathodic protection system for an automotive vehicle, comprising: a photovoltaic array adapted for mounting upon an exterior surface of a vehicle, with said array having first and second load terminals;a first conductor adapted to extend from said first terminal of said photovoltaic array to a first portion of a vehicle; anda second conductor adapted to extend from said second terminal of said photovoltaic array to a second portion of said vehicle.
  • 2. A photovoltaically powered cathodic protection system according to claim 1, wherein said first portion of a vehicle and said second portion of a vehicle are physically separated.
  • 3. A photovoltaically powered cathodic protection system according to claim 1, further comprising an electrical storage device connected with said first and second terminals of said photovoltaic array.
  • 4. A photovoltaically powered cathodic protection system according to claim 1, wherein said electrical storage device comprises a battery.
  • 5. A photovoltaically powered cathodic protection system according to claim 1, wherein said electrical storage device comprises an ultracapacitor.
  • 6. A photovoltaically powered cathodic protection system according to claim 3, further comprising a controller, operatively connected with said electrical storage device and said photovoltaic array, for controlling the current flowing through said first and second conductors, with said controller being operatively connected with at least one sensor for sensing the presence of an active electrogalvanic cell within a vehicle.
  • 7. An automotive vehicle body having a photovoltaically powered cathodic protection system, comprising: a photovoltaic array mounted upon an exterior surface of the vehicle body, with said array having first and second load terminals;a first conductor extending from said first terminal of said photovoltaic array to a first portion of the vehicle body; anda second conductor adapted to extend from said second terminal of said photovoltaic array to a second portion of said vehicle body, wherein said first portion of the vehicle and said second portion of a vehicle are physically separated.
  • 8. An automotive vehicle according to claim 7, further comprising an electrical storage device connected with said first and second terminals of said photovoltaic array.
  • 9. An automotive vehicle according to claim 7, wherein said electrical storage device comprises a battery.
  • 10. An automotive vehicle according to claim 7, wherein said electrical storage device comprises an ultracapacitor.
  • 11. An automotive vehicle according to claim 8, further comprising a controller, operatively connected with said electrical storage device and said photovoltaic array, for controlling the current flowing through said first and second conductors.
  • 12. An automotive vehicle according to claim 7, wherein said photovoltaic array comprises a plurality of photocells mounted upon a roof portion of said vehicle.
  • 13. An automotive vehicle according to claim 7, wherein said photovoltaic array comprises a plurality of photocells mounted upon a vitreous sunroof portion of said vehicle.
  • 14. A method for providing cathodic protection for the body of an automotive vehicle, comprising the steps of: providing a photovoltaic array located upon an exterior surface of the vehicle's body, with said array having a plurality of connecting terminals;providing a plurality of conductors extending between said connecting terminals and distributed portions of said vehicle body;providing an electrical storage device operatively bonded to the connecting terminals of said array; andproviding a controller, operatively associated with said array and said electrical storage device, for controlling a unique flow of current from said array and said electrical storage device through each of said portions of said body.
  • 15. A method according to claim 14, further comprising the step of managing the charge within said electrical storage device such that when the storage device has accumulated charge in excess of a predetermined threshold, said controller will direct the entire current flowing from said array through said vehicle body.
  • 16. A cathodic corrosion protection system for an automotive vehicle, comprising: an electrical power source having first and second load terminals;a first conductor adapted to extend from said first terminal of said electrical power source to an electrical ground within a vehicle; anda second conductor adapted to extend from said second terminal of said electrical power source to a second portion of said vehicle, whereby a protective current will be established in a vehicle.
  • 17. A photovoltaically powered cathodic protection system according to claim 16, wherein said first portion of a vehicle and said second portion of a vehicle are physically separated.
  • 18. A cathodic protection system according to claim 16, wherein said electrical power source comprises a photovoltaic array and an electrical storage device operatively connected with said photovoltaic array.
  • 19. A cathodic protection system according to claim 16, wherein said electrical power source comprises an electrical storage device.
  • 20. A cathodic protection system according to claim 16, further comprising a controller for controlling said protective current, and at least one sensor, operatively connected with said controller, for sensing the presence of an active electrogalvanic cell within a vehicle.