The present invention relates to pick-up head systems for factory, sidewalk and street sweepers, and more particularly to such pick-up head systems that fully clean the surface to be cleaned.
Prior art recirculating air type pick-up heads typically incorporate a full-width suction and full-width air blast to clean the surface and transfer debris-laden air to the right hand side suction tube. Additionally, the pick-up head incorporates a rotating main broom in an internal broom chamber built into the rear of the pick-up head. The main broom sweeps debris forwardly into the internal air stream that captures the swept debris.
Since the rotating main broom is sweeping rearwardly of the internal air stream within the housing, some of the dust and other fine particulate matter created by the rotating main broom is not carried away by the internal air stream, but instead remains on the surface to be cleaned. This problem is exacerbated by the fact that the surface cleaning vehicle is moving forwardly. Furthermore, prior art rotating main brooms are typically about 14″ in diameter, and the contact area of a rotating main broom with the surface to be cleaned is directly under the axis of rotation of the rotating main broom. Accordingly, the debris must be propelled a considerable distance to reach the internal air stream, which occasionally does not happen for some materials. As a result, in the prior art, a significant amount of dust and other fine particulate matter can remain on the surface to be cleaned.
Further, the direction of propulsion of the debris is not towards the debris outlet of the pick-up head. Instead, the direction of propulsion of the debris is generally transversely oriented to the path the debris must take to reach the debris outlet of the pick-up head.
Another significant problem stems from the fact that in such prior art pick-up heads, the front-to-back cross-sectional area is quite significant in order to accommodate the rotating main broom. Accordingly, either the speed of the internal air stream is slowed due to larger cross-sectional area of head therefore a very high powered main fan is required.
It is an object of the present invention to provide a dustless debris pick-up head system.
It is another object of the present invention to provide a pick-up head system wherein dust and other fine particulate matter are propelled by the broom in a direction towards the debris outlet of the pick-up head.
It is another object of the present invention to provide a pick-up head system wherein a significant amount of dust and other fine particulate matter do not remain on the surface to be cleaned.
It is another object of the present invention to provide a pick-up head system wherein the front-to-back cross-sectional area is minimized.
It is another object of the present invention to provide a pick-up head system that is significantly narrower from front-to-back than prior art pick-up heads.
It is another object of the present invention to provide a pick-up head system wherein the speed of the internal air stream is not affected by a large cross-sectional area broom chamber housing.
It is another object of the present invention to provide a pick-up head system wherein a very high powered main fan is not required.
It is another object of the present invention to provide a pick-up head system that cleans virtually all debris from a surface being cleaned.
It is another object of the present invention to provide a pick-up head system wherein the direction of propulsion of the debris is generally transversely oriented to the path the debris must take to reach the debris outlet of the pick-up head.
It is another object of the present invention to provide a pick-up head system that is more efficient thereby allowing either a faster effective sweeping speed or reduction of energy, thus fuel, to perform the same job.
In accordance with one aspect of the present invention there is disclosed a novel pick-up head system for use with a surface cleaning vehicle. The pick-up head system comprises a housing extending between a first end and a second end, and having a front and a back, and a suctioning bottom opening; a debris outlet in the housing for permitting dust and debris to egress from the housing into a hopper; a debris passage disposed within the housing in dust and debris delivery relation with respect to the debris outlet; and at least one non-rotating main broom operatively mounted in the housing adjacent the debris passage for cleaning contact with a surface to be cleaned, thereby loosening debris for subsequent suctioning into the debris outlet.
Other advantages, features and characteristics of the present invention, as well as methods of operation and functions of the related elements of the structure, and the combination of parts and economies of manufacture, will become more apparent upon consideration of the following detailed description and the appended claims with reference to the accompanying drawings, the latter of which is briefly described herein below.
The novel features which are believed to be characteristic of the pick-up head system according to the present invention, as to its structure, organization, use and method of operation, together with further objectives and advantages thereof, will be better understood from the following drawings in which a presently preferred embodiment of the invention will now be illustrated by way of example. It is expressly understood, however, that the drawings are for the purpose of illustration and description only, and are not intended as a definition of the limits of the invention. In the accompanying drawings:
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The dustless pick-up head system 100 for a mobile surface cleaning vehicle comprises a housing 110 extending between a first end 111 (a right end) and a second end 112 (a left end). The housing 110 also has a front 114 and a back 116, and a suctioning bottom opening 118. There is also a debris outlet 119 in the housing 110 for permitting dust and debris to egress from the housing 110 into a hopper (not specifically shown) via a delivery duct 106.
The pick-up head system 100 further comprises an airflow obstructing means 120 depending from the front bottom edge 115 of the housing 110 for generally obstructing the passage of air between the front bottom edge 115 of the main housing 110 and the surface to be cleaned 104. The airflow obstructing means 120 comprises a stiff flap, in order to substantially preclude the entry of debris into the housing 110 through the suctioning bottom opening 118 via passage under the front bottom edge 115 of the housing 110.
A debris passage 130 is disposed within the housing 110 in dust and debris delivery relation with respect to the debris outlet 119. The debris passage 130 is oriented generally along the length of the housing 110.
The pick-up head system 100 further comprises an optional debris suctioning inlet 60 in the housing 110 disposed adjacent the first end 111 of the housing 110, and preferably at the first end 111 of the housing 110. The debris suctioning inlet 60 is for suctioning dust and debris into the debris passage 130. The debris passage 130 extends from the debris suctioning inlet 60 to the debris outlet 119.
The housing 110 also has a front wall 115, and further comprises a debris receiving main inlet 142 in the front wall 115 of the housing 110 in debris receiving relation with respect to a surface to be cleaned 104, for receiving debris to the housing 110, and a door apparatus 150 operatively mounted at the debris receiving main inlet 142. The door apparatus preferably comprises a substantially sealed door apparatus 150, itself comprising a rotatable door assembly 146 defining a substantially horizontally oriented central pivot axis “P” and an outer periphery 147. A seal is operatively disposed in sealing relation between the rotatable door assembly 146 and the housing 110.
There is also at least one non-rotating main broom 140 operatively mounted in the housing 110 adjacent the debris passage 130 for cleaning contact with a surface to be cleaned 104, thereby loosening debris for subsequent carrying along the debris passage 130 by a flow of air and also for immediately subsequent suctioning into the debris outlet 119. The term non-rotating main broom refers to a broom that does not rotate about a generally central fixed axis.
In the first preferred embodiment, the at least one non-rotating main broom 140 comprises a stationary main broom 140 disposed forwardly of the debris passage 130. The stationary main broom 140 extends substantially along the length of the debris passage 130, and air and debris may flow all around the top or front of the stationary main broom 140, as it does along the debris passage 130.
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As in the other preferred embodiments, high speed airflow is maintained at as close to an optimal level as reasonably possible, by having a narrow main sweeping broom 540 in the pick-up head system 500, instead of a much wider diameter cylindrically shaped rotating sweeping broom, as is known in the prior art.
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As in the other preferred embodiments, high speed airflow is maintained at as close to an optimal level as reasonably possible, by having a narrow main sweeping broom 640 in the pick-up head system 600, instead of a much wider diameter cylindrically shaped rotating sweeping broom, as is known in the prior art.
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The plurality of broom segments 741 are each mounted to a chain drive mechanism 742 comprising a drive chain 743 operatively engaged on a plurality of sprockets 744, specifically on a drive sprocket 744d and an idler sprocket 744i. The selectively operable motor means 750 preferably comprises a hydraulically driven motor 750, but could alternatively comprise an electrically driven motor. The hydraulically driven motor 750 rotationally drives the drive sprocket 744d in rotational direction as indicated by arrow “D”, which causes motion of the drive chain 743 along its path around the drive sprocket 744d and the idler sprocket 744i, as indicated by arrows “E”, which further causes the idler sprocket 744i to rotate in a rotational direction as indicated by arrow “F”. The bristles 741b of the plurality of broom segments 741 are forcefully moved across the surface to be cleaned 704 in a direction as indicated by arrows “G”, thereby moving debris on the surface to be cleaned 704 directly linearly towards the debris outlet 719, and transversely to the direction of travel of the surface cleaning vehicle. Accordingly, the segmented main broom 740 sweeps the surface to be cleaned 704 in a superior manner as compared to known prior art rotating main brooms in that the debris is moved directly to the debris outlet 719 instead of just being thrown forwardly into the stream of air traveling through the debris passage 730 of the housing 710. Furthermore, all this is accomplished by a main broom 740 having a width of about four (4) centimeters instead of about thirty (30) centimeters, as is standard in the prior art.
As in the other preferred embodiments, high speed airflow is maintained at as close to an optimal level as reasonably possible, by having a narrow main sweeping broom 740 in the pick-up head system 700, instead of a much wider diameter cylindrically shaped rotating sweeping broom, as is known in the prior art.
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As in the other preferred embodiments, high speed airflow is maintained at as close to an optimal level as reasonably possible, by having a narrow main sweeping broom 840 in the pick-up head system 800, instead of a much wider diameter cylindrically shaped rotating sweeping broom, as is known in the prior art.
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There is a single non-rotating main broom 1140 operatively mounted in the housing 1110 adjacent the debris passage 1130 for cleaning contact with a surface to be cleaned 1104, thereby loosening debris for subsequent carrying along the debris passage 1130 by a flow of air and also for immediately subsequent suctioning into the debris outlet 1119. The term non-rotating main broom refers to a broom that does not rotate about a generally central fixed axis. In the eleventh preferred embodiment, the non-rotating main broom 1140 comprises a stationary main broom 1140 disposed forwardly of the debris passage 1130. The stationary main broom 1140 extends substantially along the length of the debris passage 1130, and air and debris may flow all around the top or front of the stationary main broom 1140, in addition to flowing along the main part of the debris passage 1130.
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A debris passage 1430 is disposed within the housing 1410 in dust and debris delivery relation with respect to a dust and debris outlet 1420. The dust and debris outlet 1420 is for receiving dust and debris from the debris passage 1430 and permitting dust and debris to egress from the housing 1410 into a hopper (not specifically shown). An air supply passage 1480 is disposed adjacent the rear of the housing 1410 and extending between the dust and debris outlet 1420 and the first end 1411 of the housing 1410. The debris passage 1430 has a particulate-laden air ingress 1407 for receiving particulate-laden air flow from the air supply passage 1480. The air supply passage 1480 has an air inlet 1481 in fluid communication with a source of high speed air such as the main fan 1417, a bottom opening 1484 for permitting high speed air from the air inlet 1481 to be forcefully directed to a surface to be cleaned 1404, and an air outlet 1489 in fluid communication with the particulate-laden air ingress 1407 of the housing 1410 for permitting the transfer of particulate-laden air from the air supply passage 1480 to the housing 1410. A first pair of non-rotating main brooms 1440 (only one shown) are operatively mounted in the housing 1410 adjacent the debris passage 1430 for cleaning contact with a surface to be cleaned 1404, thereby loosening debris for subsequent suctioning into the dust and debris outlet 1419. A second pair of non-rotating main brooms 1440 (only one shown) are operatively mounted in housing 1410, within the air supply passages 1480, specifically at the back of the air supply passages 1480.
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As can be understood from the above description and from the accompanying drawings, the present invention provides a dustless debris pick-up head system, and a pick-up head system wherein dust and other fine particulate matter do not need to be propelled a significant distance to an air stream, wherein a significant amount of dust and other fine particulate matter do not remain on the surface to be cleaned, wherein the front-to-back cross-sectional area is minimized, that is significantly narrower from front-to-back than prior art pick-up heads, wherein the speed of the internal air stream is fast enough to clean effectively, wherein a very high powered main fan is not required, that cleans virtually all debris from a surface being cleaned, and wherein the direction of propulsion of the debris is generally transversely oriented to the path the debris must take to reach the debris outlet of the pick-up head, all of which features are unknown in the prior art.
Other variations of the above principles will be apparent to those who are knowledgeable in the field of the invention, and such variations are considered to be within the scope of the present invention. Further, other modifications and alterations may be used in the design and manufacture of the dustless pick-up head system of the present invention without departing from the spirit and scope of the accompanying claims.