Picture frame joint and method of assembling same

Information

  • Patent Grant
  • 6658778
  • Patent Number
    6,658,778
  • Date Filed
    Friday, February 14, 2003
    21 years ago
  • Date Issued
    Tuesday, December 9, 2003
    20 years ago
Abstract
A structural joint for connecting picture frames members together includes a base plate slidably residing in a channel of a first picture frame member and includes a ramped surface. A wedge plate slidably resides between the base plate and a top bearing surface of the frame and includes its own ramped surface where the ramped surface of the wedge plate is arranged in an opposite direction to the ramped surface of the base plate. The wedge plate is moved toward the base plate to cause the ramp of the base plate to bear on the ramp of the wedge plate to urge the base plate apart from the wedge plate creating a friction fit within the channel of the picture frame member thus securing the base plate relative to the frame. A second wedge plate is also provided for engagement with a second ramp on the base plate to further secure a second picture frame member to the first picture frame member, such as at a ninety degree angle relative thereto. The wedge plates are connected to the base plate to ensure alignment of the ramped surfaces and to facilitate installation.
Description




BACKGROUND OF INVENTION




The present invention relates generally to hardware use for picture frames. More specifically, the present invention relates to the hardware used to connect various picture frame components together, such as “channel” or “profile” picture frame components.




In the industry, these known picture frame components are typically manufactured of aluminum but may be of other materials, such as molded plastic. Typically, these frames include a total of four members with ends mitered at 45 degrees so that they may neatly mate with one another to form the frame. There is a need in the art to secure the mitered ends together to maintain the frame in its desired shape.




Also in the industry, wood frames are also employed. These frames must be nailed, glued or stapled together. However, with metal frames, such as the above “channel” frames made of aluminum with a channel therein, some type of joint connector must be employed to secured the ends to each other. Known picture frame joints in the prior art typically include an L-shaped plate with two short threaded fasteners through female threaded apertures on each of the two legs of the L-shaped plate. The bottom of the screw members communicate with a thrust plate which is, essentially, the same size and dimension of the main plate but does not have any threaded apertures. These two members are mated together and inserted into the frame to form a “set screw” configuration. As the screws are threaded through the female apertures, the bottom of the screws emanate further below the main member to cause the main member and the thrust plate to be urged further away from each other. Since these two members are residing within a channel in the aluminum frame, the joint is secured therein in clamping fashion. Of course, a second frame member is provided 90 degrees to the one provided to, in turn, form the desired square or rectangular configuration. This prior art construction requires the formation of the threaded bores as well as the tapping of the screws for shipping. However, it is common for these screw members to back out of their respective bores during transit requiring replacement and further handling for installation.




In view of the foregoing, there is a demand for a picture frame joint to be very easy and inexpensive to mass produce. There is a further need for a picture frame joint to be simple and easy to install and remove. There is a demand for a picture frame joint that has few parts that cannot be lost during transit of the picture frame when in an assembled or partially assembled form. There is also a demand for a picture frame joint that does not use expensive tapped holes or other threaded parts.




SUMMARY OF INVENTION




The present invention preserves the advantages of prior art picture frame joints and related hardware. In addition, it provides new advantages not found in currently available joint constructions and overcomes many disadvantages of such currently available devices and assemblies.




The invention is generally directed to a novel structural joint that has particular application in the connection of picture frame members together. More specifically, the present invention is well-suited for connection of picture frame members together that are of the channel type which are either extruded, machined or molded with an elongated channel running longitudinally therethrough.




The picture frame joint of the present invention includes a base plate slidably residing in a channel of a first picture frame member and includes a ramped surface. A wedge plate slidably resides between the base plate and a top bearing surface of the frame and includes its own ramped surface where the ramped surface of the wedge plate is arranged in an opposite direction to the ramped surface of the base plate. The wedge plate is moved toward the base plate to cause the ramp of the base plate to bear on the ramp of the wedge plate to urge the base plate apart from the wedge plate creating a friction fit within the channel of the picture frame member thus securing the base plate relative to the frame. A second wedge plate is also provided for engagement with a second ramp on the base plate to further secure a second picture frame member to the first picture frame member, such as at a ninety degree angle relative thereto.




It is therefore an object of the present invention to provide a picture frame joint that replaces the well known picture frame joint of the “set screw” type. A further object of the present invention is to provide a picture frame joint that is inexpensive and easy to manufacture in high volume. Another object of the invention is to provide a picture frame joint construction that does not use expensive tapped holes and threaded set screws. A further object of the present invention is to provide a picture frame joint that is not susceptible to lost parts during transit of the frame when in an assembled or partially assembled form. Yet another object of the present invention is to provide a picture frame joint that requires less handling to reduce the labor associated with installing picture frames joints and assembling picture frames.











BRIEF DESCRIPTION OF DRAWINGS




The novel features which are characteristic of the present invention are set forth in the appended claims. However, the invention's preferred embodiments, together with further objects and attendant advantages, will be best understood by reference to the following detailed description taken in connection with the accompanying drawings in which:





FIG. 1

is a top exploded perspective view of the picture frame joint of the present invention;





FIG. 2

is a bottom exploded perspective view of the picture frame joint of

FIG. 1

;





FIG. 3

is an end view of a picture frame member which is partially broken away for illustration purposes;





FIG. 4

is a perspective view of the picture frame joint of the present invention installed into the picture frame member of

FIG. 3

;





FIG. 5

is a cross sectional view through the line


5





5


of

FIG. 4

showing communication of the stepped surface of the base plate with the ramped stepped surface of the wedge member;





FIG. 6

is a perspective view showing insertion of the installation tool into the base plate for locking of the picture frame joint to the picture frame member;





FIG. 7

is a perspective view showing the installation tool in the process of locking the picture frame joint to the picture frame member;





FIG. 8A

is a cross-sectional view of the base plate and wedge member when the picture frame joint is in an unlocked condition as shown in

FIGS. 4 and 6

;





FIG. 8B

is a cross-sectional view of the base plate and wedge member when the picture frame joint is in a locked condition as shown in

FIG. 7

;





FIG. 9

is a perspective view of the installation tool used in accordance with the present invention;





FIG. 10

is a perspective view of an alternative embodiment of the picture frame joint of the present invention in a stamped, unfinished condition;





FIG. 11

is a perspective view of the alternative embodiment of the picture frame joint of the present invention in finished condition in preparation for installation into a picture frame;





FIG. 12

is a front elevational view of the picture frame joint of

FIG. 11

;





FIG. 13

is a top view of the picture frame joint of

FIG. 11

after receiving the impact of an anvil during the installation process; and





FIG. 14

is a side elevational view of the picture frame joint of FIG.


13


.











DETAILED DESCRIPTION




Referring first to

FIGS. 1 and 2

, top and bottom perspective views of the picture frame joint


10


of the present invention is shown to include a base plate


12


and a wedge plate


14


slidably connected thereto. The base plate


12


includes base ramps


16




a


and


16




b


emanating upwardly from the top surface


18


of the base plate


12


where base ramps


16




a


and


16




b


decrease in height running toward the free ends


12




a


and


12




b


of the base plate


12


as shown in

FIGS. 1 and 2

. The wedge plate


14


includes a wedge ramp


20


on its bottom surface


22


that increases in height running from right to left as shown in FIG.


2


. The wedge ramp


20


is positioned to run in an direction opposite to the direction of base ramp


16




a


on the top surface


18


of the base plate


12


. As will be discussed in detail below, the wedge ramp


20


and the base ramps


16




a


and


16




b


engage in complementary fashion to secure members


24


and


26


, as in

FIGS. 4 and 7

, of a picture frame assembly together.




To connect two picture frame parts


24


and


26


together, a single picture frame joint


10


of the present invention is employed. For example, it is desirable to connect two picture frame members


24


and


26


together at a ninety degree angle relative to one another to form a corner of a picture frame. The corners are typically mitered at a complementary 45 degree angle to form a neat corner. As shown in the figures, the base plate


12


is preferably formed in an L-shape with two base ramps


16




a


and


16




b


provided at opposing ends thereof. In should be understood that a first base ramp


16




a


engages with one separate wedge ramp


20


to connect the joint to a first picture frame member


24


and a second base ramp


16




b


on the base plate


12


engages with a second separate wedge ramp (not shown) to connect the joint


10


to a second picture frame member


26


thereby effectively mating the first picture frame member


24


to the second picture frame member


26


.




The use of an L-shaped base plate


12


is one of many configurations that can be employed in accordance with the present invention and is preferred because it is well-suited to connect two picture frame members


24


and


26


together at a ninety degree angle relative to one another. In an alternative embodiment, which is not shown, the base plate


12


may be linear in configuration with a pair of base ramps


16




a


and


16




b


at opposing ends thereof. For ease and simplicity of illustration and discussion, the connection of the picture frame joint


10


will be described below in detail for the connection of one side of the picture frame joint


10


of the present invention to one channel type picture frame member


24


. The connection of a second picture frame member


26


is identical to the connection of the first picture frame member


24


to the first side of the picture frame joint


10


.




As best seen in

FIG. 5

, the wedge plate


14


is positioned so that the wedge ramp


20


loosely communicates with the corresponding base ramp


16




a


emanating upwardly from the top surface


18


of the base plate


12


. To complete the joint, a second wedge plate (not shown) is also placed above the second base ramp


16




b


on the base plate


12


.




In

FIGS. 1 and 2

, the wedge plate


14


further includes a pair of guide tabs


28


which emanate downwardly from front edge


30


and rear edge


32


. Also, a notches


34


are formed in the front edge


36


and rear edge


38


of the base plate


12


. When the wedge plate


14


is placed into communication with the corresponding ramp


16




a


on the base plate


12


the guide tabs


28


of the wedge plate


14


slidably reside within their corresponding notches


34


in the base plate


12


. As a result, sliding travel of the wedge plate


14


along the length of the base plate


12


is limited to the length of the notches


34


. As will be explained in detail below, leverage apertures


40




a


,


40




b


,


40




c


and


40




d


are provided through the base plate


12


on opposing sides of each of the ramps


16




a


and


16




b


on the top surface


18


of the base plate


12


.




Turning now to

FIG. 3

, an end view of a typical picture frame member


24


of the “channel” type is shown to include a longitudinally running channel


42


defined by a floor


44


with opposing upstanding walls


46


with lips


48


extending inwardly from the respective free ends of the upstanding walls


46


. Extending downwardly from the floor is an elongated flange member


50


for embracing a picture and other associated materials (not shown), such as glass and cardboard for the construction of an entire picture frame. Further details of the construction of this picture frame member


24


need not be discussed as they are well known in the art.




In accordance with the present invention, the picture frame joint


10


is employed to connect two picture frame members


24


and


26


, such as of the type shown in

FIG. 3

, together to form a complete picture frame assembly. Referring to

FIGS. 4-7

the installation of the picture frame joint


10


of the present invention is installed to a channel type picture frame member


24


. First, as shown in

FIG. 4

, the wedge plate


14


is loosed mated to one leg of the L-shaped base plate


12


so that the guide tabs


28


of the wedge member


14


slidably reside within the notches


34


in the base plate


12


.

FIG. 5

illustrates the loose communication of the base plate


12


with the wedge plate


14


prior to insertion of one leg of the base plate


12


into the channel


42


of the picture frame member


24


.




The coupled base plate


12


and wedge plate


14


are then inserted into the channel


42


of the picture frame member


24


via an open free end


52


of the picture frame member


24


. In the preferred embodiment, the free end


52


of the picture frame member


24


is mitered at a 45 degree angle which is typical in channel type picture frame assemblies. In the condition show in

FIG. 4

, the base plate


12


may easily slide within the channel


42


of the picture frame member


24


with wedge plate


12


loosely secured thereto via the guide tabs


28


and notches


34


of the base plate


12


. The floor


44


and inwardly turned lips


48


of the picture frame member


24


are a distance apart from one another that is larger than the overall stack height A of the base plate


12


and wedge plate


14


together, as shown in FIG.


8


A. However, the distance between the floor


44


and the lips


48


is not large enough to allow for the guide tabs


28


of the wedge plate


14


to ride out of their respective notches


34


to permit free sliding of the wedge member


14


within the channel


42


. Therefore, once the wedge plate


14


is mated with the base plate


12


and inserted into the channel


42


of the picture frame member


24


, it cannot be separated from the base plate


12


and subsequently lost.




Once the position of the coupled base plate


12


and wedge plate


14


within the channel


42


are adjusted as desired, they may be secured in place. In accordance with the present invention, the wedge plate


14


is moved so that the ramp


20


of the wedge plate


14


communicates with the ramp


16




a


of the base plate


12


so to increase the stack height of the base plate


12


and wedge plate


14


to frictionally secure the picture frame joint


10


between the floor


44


and lips


48


of the picture frame member


24


. To assist in movement of the wedge plate


14


, the tool


54


of

FIG. 9

is employed. The tool


54


includes an elongated shaft


56


with an outer wall


58


that serves as a bearing surface. An eccentric pin


60


extends from the bottom free end


62


of the elongated shaft


56


. A handle


64


is provided on the top free end


66


to facilitate rotation of the elongated shaft


56


.




Referring to

FIG. 6

, the pin


60


of the tool


54


is inserted into the aperture


40




d


that is closest to the wedge plate


14


. Due to the eccentricity of the pin


60


, the installation tool


54


must be oriented accordingly to allow the pin


60


to be fully inserted into the aperture


40




d


because the wedge plate and its bearing surface


68




a


is proximal thereto. As shown in

FIG. 7

, the tool


54


is rotated about the longitudinal axis through the eccentric pin


60


to cause the outer wall


58


of the elongated shaft


56


to bear onto the bearing surface


68




a


of the wedge plate


14


to urge it to the right. The movement of the wedge plate


14


to the right causes the ramp


20


of the wedge plate


14


to climb up the ramp


16




b


of the base plate


12


in ratcheting fashion to provide a greater overall stack height B, as shown in

FIG. 8B

which is greater than the stack height A shown in FIG.


8


A. Such ratcheting is facilitated by the use of complementary steps


70


on both the ramps


16




a


and


16




b


on the base plate


12


and the ramp


20


on the wedge plate


14


.




The increase of the stack height from A to B occurs within the confines of the picture frame member


24


, namely between its floor


44


and inwardly turned lips


48


. Therefore, such increase in stack height causes the top surface


72


of the wedge plate


14


to bear against the lips


48


of the picture frame member


24


and the bottom surface


74


of the base plate


12


against the floor


44


of the picture frame member


24


. Essentially, the picture frame joint


10


of the present invention provides a unique expanding internal clamp that is ideally suited for connecting to a channel type picture frame member


24


and securing one picture frame member


24


to another picture frame member


26


.




Once the picture frame joint


10


is secured to the picture frame member


24


, a second picture frame member


26


, shown in broken lines in

FIG. 7

, may now be connected to the free end of the L-shaped base plate


12


to form the second half of the ninety degree picture frame structure. The second picture frame member


26


also includes a mitered 45 angle free end to mate cleanly with the 45 degree angle free end of the first picture frame member


24


. The second picture frame member


26


is secured and locked to the base plate


12


in identical fashion as the first picture frame member


24


by use of a second wedge plate (not shown) to engage with the second ramp


16




a


on the top surface


18


of the base plate


12


. With both sides of the base plate


12


connected to a picture frame member


24


and


26


respectively, the corner of the picture frame structure is fully assembled. A total of four picture frame joints


10


and four picture frame members are employed to construct a completed picture frame assembly.




To unlock the picture frame joint


10


from the picture frame members


24


and


26


, the pin


60


of the installation tool


54


is inserted into the aperture


40




c


which is closest to the wedge plate


14


and, namely, its bearing surface


68




b


. Since the wedge plate


14


was shifted to the right for locking, the closest aperture is now the aperture


40




c


immediately to the right of the ramp


16




b


. The tool


54


is rotated with the pin


60


in the aperture


40




c


to cause the outer wall


58


of the elongated shaft


56


to bear against the bearing surface


68




b


on the wedge plate


14


to urge the wedge plate


14


to the left out of frictional engagement with the lips


48


of the picture frame member


24


and into an unlocked condition. When unlocked, the wedge plate


14


still remains loosely mated with the base plate


12


due to the continued positioning of the guide tabs


28


within the notches


34


of the base plate


12


, as in FIG.


4


. Loss of the wedge plate


14


is thereby avoided during unlocking of the picture frame joint


10


. The picture frame members may now be separated to facilitate changing of the picture or glass (not shown) residing therein.




The picture frame joint


10


of the present invention may be manufactured in many different ways and of different materials. Preferably, the picture frame joint


10


is manufactured of steel for ease of manufacture and durability and may be anodized or otherwise chemically treated, if desired. Both the wedge plate


14


and base plate


12


are preferably die cut and stamped out of steel without the need for expensive thread tapping and custom set screws as required in prior art joint connectors for picture frames. Further, the picture frame joint


10


may be molded from other materials, such as plastic, to suit the application at hand.




Moreover, the construction of the picture frame joint itself


10


may be modified and still be within the scope of the present invention. For example, the ramps


16




a


and


16




b


on the base plate


12


preferably decrease in height running toward the respective free ends of the base plate


12


. However, reversing of the direction of the ramps


16




a


and


16




b


, and the positioning of the wedge plates


14


thereon, is contemplated by the invention. While steps


70


are preferred to provide additional friction to the ramp


20


of the wedge plate and the ramps


16




a


and


16




b


base plate, other structures may be employed to add such friction. For example, the steps


70


on the surfaces of the ramps


16




a


,


16




b


and


20


may be replaced with a roughened surface or grit coating to provided the preferred friction interface. It is also possible that the steps


70


or additional friction structure be eliminated entirely and still be within the scope of the present invention.




As stated above, the picture frame joint of the present invention may be construction in many different ways. In the preferred embodiment of the present invention, the wedge plate and the base plate are separated from each other. The guide tabs of the wedge plate ride within their respective notches to permit the free sliding of the wedge member within channel


42


. This ensures that steps


70


on the wedge plate


14


are aligned with the complementary and corresponding steps on the base plate. However, it is possible for the guide tabs to eject out of their corresponding notches which can result in the wedge plate being separated from the base plate. Since the wedge plate and base plate are separate members, it is required that they be manually held together for installation, namely, during insertion into the channel of the picture frame. As a result, it is possible for the wedge plate to be misaligned with the base plate causing an unsatisfactory installation.




The use of apertures


40




a-d


and the tool


54


with eccentric pin


60


are preferably employed in accordance with the present invention. However, other structures may be employed as long as they facilitate the engagement and disengagement the wedge plate


14


to and from the base plate.




As shown in

FIGS. 10-14

, an picture frame joint


100


of the alternative embodiment is shown where the wedge plates


102




a


and


102




b


and base plate


104


are permanently connected to one another. This structure obviates the need for guides tabs


28


on wedge member


14


and notches


34


in the base member


12


shown in the preferred embodiment of FIG.


1


. The connected wedge plate


102




a


to one end of the base plate


104


and wedge plate


102




b


to the other end of the base plate


104


in the embodiment of

FIGS. 10-14

ensures that the mating contact surfaces or ramps


106




a


and


106




b


of the wedge plates


102




a


and


102




b


are precisely aligned with the corresponding and respective ramps


108




a


and


108




b


during installation. For ease of illustration,

FIGS. 10-14

are shown apart from a picture frame. It should be understood that this alternative embodiment is installed into the channel of a picture frame in the same general fashion as the preferred embodiment


10


as shown, for example, in

FIGS. 4

,


6


and


7


.




Referring specifically to

FIG. 10

, a perspective view the picture frame joint


100


of the alternative embodiment is shown in its stamped but unfinished condition. The picture frame joint


100


of

FIG. 10

is formed into a unitary member by progressive tooling with the desired apertures and stepped structures. In similar fashion to the preferred embodiment


10


of the present invention, a preferably L-shaped base plate


104


is provided with free ends


110




a


and


110




b


. Two wedge plates


102




a


and


102




b


are respectively connected to the free ends


110




a


and


110




b


of the base plate


104


. The wedge plates


102




a


and


102




b


each include a ramp


106




a


and


106




b


, which is preferably stepped, for mating with a corresponding ramp


108




a


and


108




b


structure on the base plate


104


which is also preferably stepped. The communication of two stepped surfaces (for example, ramps


106




b


and


108




b


) is shown in FIG.


14


. It is also possible to employ a ridged or roughened surface on ramps


106




a


,


106




b


,


108




a


and


108




b


instead of stepped surface.




The wedge plates


102




a


and


102




b


are connected to respective ends


110




a


and


110




b


of the base plate


104


. A pair of connectors


112




a


and


112




b


are preferably employed to connect each of the wedge plates


102




a


and


102




b


to their respective free ends


110




a


and


110




b


of the base plate


104


. As will be discussed in detail below, the connectors


112




a


and


112




b


are folded to create hinges between the wedge plates


102




a


,


102




b


and the base plate


104


. It should be noted that while a pair of connectors


112




a


,


112




b


are preferred, a single connector (not shown) or more than two connectors may be used to form hinges depending on the size and configuration of the picture frame connector at hand. Any type of connector can be used as long as the wedge plates


102




a


and


102




b


are connected to the base plate


104


.




Turning now to

FIGS. 11 and 12

, the picture frame joint


100


of the alternative embodiment, in a finished condition ready for installation, is shown.

FIG. 11

shows a perspective view of the finished picture frame joint


100


while

FIG. 12

shows a front elevational view. The wedge members


102




a


and


102




b


, as seen in

FIG. 10

, are folded over so that the respective ramped stepped surfaces


106




a


,


106




b


and


108




a


,


108




b


are in alignment with each other. In this initial condition, the surfaces


106




a


,


106




b


and


108




a


,


108




b


are not in communication with each other. As a result, the overall initial thickness of the picture frame joint, shown as A, is similar to the initial thickness A shown in

FIG. 8A

for the preferred embodiment


10


of the present invention.




In similar fashion to the preferred embodiment, in the alternative embodiment


100


, the ends


110




a


and


110




b


of the base plate


104


, with a wedge plate


102




a


and


102




b


positioned thereon, is inserted into the channel


42


of a picture frame


24


in similar fashion to the positioning of the preferred embodiment


10


shown in FIG.


4


. The thickness A is less than the height of the channel


42


to permit an end of the base plate


104


with a wedge plate


102




a


,


102




b


thereon to easily slide therein.




With a end of the base plate


104


positioned within the channel


42


of the picture frame


24


, as seen in

FIG. 3

, the picture frame joint


100


can be secured in place. In similar fashion to locking of the picture frame joint


10


of the preferred embodiment of the present invention, as shown in

FIG. 6

, the picture frame joint


100


of the alternative embodiment is secure in place by forming an internal clamp within the channel


42


of the picture frame


24


. More specifically, as shown in

FIG. 13

, the wedge member, for example, wedge member


102




b


is urged in a direction so that the stepped surface


106




b


of the wedge member


102




b


engages with the stepped surface


108




b


of the base plate


104


thereby increasing the thickness of the joint to thickness B which is shown in FIG.


14


. Wedge plate


102




a


is installed in the same fashion.




A wedge plate


102




a


,


102




b


can be urged or slid over the base plate


104


in a number of different ways. For example, as shown in

FIG. 13

, an powered anvil


114


may be used to forcibly impact an edge portion


116




a


of the wedge plate


102




b


to urge the wedge plate


102




b


in the desired direction. It is possible to provide two powered anvils to simultaneously and automatically contact surfaces


116




a


and


116


to respectively urge both the two wedge plates


102




a


and


102




b


connected to opposing ends


110




a


and


110




b


of the base plate


104


to form a complete picture frame joint in a single operation. Alternatively, the eccentric tool


54


of

FIG. 9

may be employed to manually urge a wedge member


102




a


and


102




b


in the desired direction by cam action via engagement of the pin


60


of with the apertures


118


in the base plate. The appropriate aperture is employed, as discussed above, to urge a wedge plate


102




a


,


102




b


in the desired direction.




In contrast to the preferred embodiment


10


of the picture frame joint of the present invention, the alternative embodiment


100


of the picture frame joint includes a flexible hinge created by connectors


112




a


and


112




b


that connects the wedge members


102




a


,


102




b


to the base member


104


. As a wedge member


102




a


,


102




b


is urged in a direction, the connectors


112




a


,


112




b


hingedly flex to permit movement as desired. The connectors


112




a


,


112




b


, as is the remainder of the picture frame joint, preferably made of metallic material, such as steel and are preferably integrally made from the same stamping as the wedge members


102




a


,


102




b


and base plate


104


. The thickness and dimensions of the connectors


112




a


,


112




b


is selected to permit them to give and flex during movement of the wedges


102




a


,


102




b


due to the forces of the anvil


114


or tool


54


yet is still enough to maintain the wedge plates


102




a


,


102




b


in place prior to installation as in

FIG. 11

or after full installation within a channel


42


of a picture frame


24


.




Further, the picture frame joint


100


of

FIGS. 10-14

has a further advantage of being of a profile that enables the overall assembly


100


to be much lighter than prior art assemblies. A reduced, ribbed profile enables the overall thicknesses A and B to stay the same while reducing the overall amount of material employed. The reduces weight profile is shown, for example, in FIG.


12


. As a result, the total weight of the assembly


100


is reduced thereby reducing shipping costs of the picture frame joint. The assembly is, particularly, much lighter in weight than known prior art corner joints that employ mating plates with screws and tapped apertures. Also, as with the picture frame joint


10


of the preferred embodiment of the present invention, the picture frame joint


100


of the alternative embodiment is preferably made of metal, such as steel, but could be made of other material.




It would be appreciated by those skilled in the art that various changes and modifications can be made to the illustrated embodiments without departing from the spirit of the present invention. All such modifications and changes are intended to be covered by the appended claims.



Claims
  • 1. A joint assembly, comprising:a base member having a contact surface, the contact surface having a first frictional position-holding means; a wedge member having a contact surface substantially complementary to the contact surface of the base member and being connected to the base member, the contact surface of the wedge member having a second frictional position-holding means, wherein the first position-holding means and the second position-holding means are substantially complementary; an assembly thickness being defined by the wedge member positioned on the base member; a malleable connector connecting the wedge member to the base member; whereby sliding of the wedge member along the base member, with the contact surface of the wedge member in communication with the contact surface of the base member, increases the assembly thickness, and the first position-holding means interacts with the second position-holding means to retain the wedge member in position on the base member.
  • 2. The joint assembly of claim 1, wherein the base member and wedge member are manufactured of metal.
  • 3. The joint assembly of claim 1, wherein the contact surface of the base member and the contact surface of the wedge member are stepped, the stepped contact surfaces comprising the first and second frictional position-holding means, respectively.
  • 4. The joint assembly of claim 1, wherein the malleable connector is a living hinge.
  • 5. The joint assembly of claim 1, wherein the base member is L-shaped having a first leg and a second leg with a first contact surface on the first leg and a second contact surface on the second leg; the first leg and first contact surface being capable of communication with a first wedge member and the second leg and second contact surface being capable of communication with a second wedge member.
  • 6. A structural joint, comprising:a frame member having a floor and a top bearing surface defining a channel therebetween; a base member slidably residing in the channel; the base member having a first contact surface, which first contact surface has thereon a first position-holding means; a wedge member having a second contact surface substantially complementary to the first contact surface and being connected to the base member, the second contact surface having thereon a second position-holding means that is complementary to the first position-holding mean; the wedge member residing between the contact surface of the base member and the top bearing surface of the frame member; a joint assembly thickness being defined by the wedge member positioned on the base member; a malleable connector connecting the wedge member to the base member; whereby sliding of the wedge member toward the contact surface of the base member internally clamps the base member to he frame member and the first position-holding means interacts with the second position-holding means to retain the wedge member in position on the base member.
  • 7. The structural joint of claim 6, wherein the frame member is a picture frame molding.
  • 8. The structural joint of claim 7, wherein the picture frame molding is manufactured of metal.
  • 9. The structural joint of claim 7, wherein the picture frame molding is manufactured of wood.
  • 10. The structural joint of claim 7, wherein the picture frame molding is manufactured of plastic.
  • 11. The structural joint of claim 6, wherein the base member and wedge member are manufactured of metal.
  • 12. The structural joint of claim 6, wherein the contact surface of the base member and the contact surface of the wedge member are stepped, the stepped contact surfaces comprising the first and second position-holding means, respectively.
  • 13. The structural joint of claim 6, further comprising;means for sliding the wedge member into communication with the base member and increasing the joint assembly thickness.
  • 14. The structural joint of claim 6, further comprising:means for sliding the wedge member out of communication with the base member and decreasing the joint assembly thickness.
  • 15. The structural joint of claim 6, wherein the base member is L-shaped having a first leg and a second leg with a first contact surface on the first leg and a second contact surface on the second leg; the first leg and first contact surface being capable of communication with first wedge member for connection to a first frame member and the second leg and second contact surface being capable of communication with a second wedge member for connection of a second frame member thereby securing the first frame member relative to the second member.
  • 16. The structural joint of claim 6, wherein the malleable connector is a living hinge.
  • 17. A method of assembling a structural joint, comprising the steps of:providing a frame member having a floor and a top bearing surface defining a channel therebetween; providing a connection member having first contact surface extending upward in a first direction having a high portion and a low portion, the first contact surface having thereon a first position-holding means; providing a wedge member having a second contact surface substantially complementary to the first contact surface, the second contact surface having thereon a second position-holding means; connecting the wedge member to the connection member with a malleable connector; mating the wedge member with the connection member with the first contact surface in communication with the second contact surface; inserting the connection member and edge member into the channel of the frame member; urging the wedge member to further ride the second contact surface up onto the first contact surface of the connection member; and engaging the first position-holding means with the second position-holding means, thereby internally clamping the connection member and the wedge member between the floor of the frame member and the top bearing surface, the first and second position-holding means preventing the wedge member from moving relative to the connection member.
  • 18. The method of claim 17, wherein the malleable connector is a living hinge.
CROSS REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of U.S. Provisional Patent Application Serial No. 60/318,583, filed Sep. 11, 2001 and is a continuation-in-part of Ser. No. 10/054,050, filed Jan. 22, 2002.

US Referenced Citations (9)
Number Name Date Kind
3528691 Matich Sep 1970 A
3899858 Zanker Aug 1975 A
4365907 Berry Dec 1982 A
4862612 Sugihara et al. Sep 1989 A
4892435 Anderson Jan 1990 A
4974352 Shwu-Jen Dec 1990 A
5464299 Scharer et al. Nov 1995 A
5624201 Offenbroich Apr 1997 A
5785461 Lambert Jul 1998 A
Provisional Applications (1)
Number Date Country
60/318583 Sep 2001 US
Continuation in Parts (1)
Number Date Country
Parent 10/054050 Jan 2002 US
Child 10/248764 US