The present invention relates to picture framing blanks for creating box frames that can be assembled from flat blanks and used to frame artwork, pictures or the like.
Picture frames made from cardboard blanks have been described, for example, in U.S. Pat. No. 2,814,896 (Fujikawa) 3 Dec. 1957. Existing designs suffer from various problems. The frame is typically of a fixed size and aspect ratio, whereas frames of various dimensions may be required. Folded card frames also lack structural rigidity. Such a frame is too large to be posted even in flat form. This type of frame is also expensive to produce due to the size of the blank and complexity of the cutting tool required.
A box frame is a deep frame into which, for example, a stretched canvas on a wooden frame can be inserted. A few mm clearance between the outer mouldings of the frame and the canvas is required so that the art can be inserted and removed and repositioned.
U.S. Pat. No. 796,310 (Fisher) 1 Aug. 1905 describes in one embodiment a frame assembled from a base card and four blanks which define triangular or rectangular mouldings. The blanks are of different designs for the short and long sides and the size of the frame is constrained by the base plate. Assembly also requires complex manipulation of slits and tabs to interconnect the base and moulding blanks.
The present invention is defined in the appended claims. Embodiments of the invention provide a modular framing system which allows separate moulding sections to be made from blanks that are supplied flat and which have pop-up box sections that can be erected to create an outer frame and provide structural rigidity. The moulding sections can be cut to length providing greater versatility than existing products. In a preferred embodiment the sections have at least four predefined lengths offering 16 different square, portrait or landscape standard frame dimensions. With a modicum of dexterity virtually any dimension can be achieved.
In order that the invention may be well understood, an embodiment thereof will now be described, by way of example only, with reference to the accompanying diagrammatic drawings, in which:
The basic building block for the frame is an elongate blank as shown in
Each blank piece has the configuration shown in
One end 4 is cut square and the other mitred end 6 is shaped as described later. The square end can be cut down by means of a square cut parallel to the end. The predefined cutting positions can be marked on the card by means of small pairs of nicks or pinholes 7. The provision of two sets of paired pinholes 7 at each predefined cutting position facilitates the alignment of a straight edge perpendicular to the long sides 8, 10. The cut can then be made across the entire width of the blank against this aligned straight edge with a craft knife or other suitable blade. Use of pinholes is preferred to print markings as this avoids an additional printing operation. In this embodiment the blank is designed for four optional lengths but it will be appreciated that the number of options can readily be changed.
The blank 2 is divided into a mat portion 12 adjacent an inner free long side 8, and a profile portion 13 that creates the rectangular box profile and an integrated stiffener. The mat portion comprises a base strip portion 16 and an inner flap portion 14 adjacent the free long side 8.
The profile portion is made up of six strips defining the four faces of the box section and an integral bracing strip or stiffener. A first base strip 16 lies in the same plane as the mat portion 12. The next outermost strip 18 provides an outer side wall of the moulding section. Strip 20 defines and upper face strip. Strip 22 provides the inner side wall. A second base strip 24 overlies the first base strip 16 in the folded configuration. The outermost strip 26 which terminates at the free edge 10 provides an integrated bracing strip or stiffener and has a width which is equivalent to the diagonal of the box profile or moulding section created by the remaining strips. When folded the strips create a flattenable, pop up box or moulding section containing the bracing strip diagonally positioned across the hollow box profile or section. Four blanks can be fitted together to form a frame.
Each face of the assembled moulding section is defined by a strip of card and in the case of the base by two overlaid strips of card. In the embodiment illustrated the box section is square so each face strip 16-24 has an equal width. However it will be appreciated that rectangular box section profiles are also possible in which the upstanding sides are broader or narrower than the width of the base and upper face strips.
The strips 16-26 are separated by pre-creased or scored fold lines 28. The first base strip 16 lies in the same plane as the mat portion 12 and is not visually separated. This first base strip lies adjacent the innermost crease line 28. Glue spots or pads 30 are provided within the first base strip 16 in order that the second base strip 24 can be physically secured to the first base strip during pre-assembly of the blank. The glue dots are arranged in order to leave a narrow slot 27 underneath the base of the moulding adjacent the square end 4 (either before or after cutting at a predefined cutting position) just sufficient to allow an edge of the mitred end 6 of the card of another blank to slide into the slot as it is manoeuvred into position during assembly of a frame. A slot length of no more than twice the depth of the box section is typically sufficient.
Within both of the strips 16, 24 that are to form the base of the box section, a series of four holes 32 are punched. The holes in the second base strip 24 are made slightly larger than the holes in the first base strip 16 so that they still overlap even in the case of minor misalignment during pre-assembly. In this embodiment four spaced holes are provided to correspond to the four predefined length options. A first hole 32a lies in the centre of the completed frame side if the blank has not been cut. The other holes are positioned so that one or other of them will be at the centre of the side of the completed frame if the blank has been cut down by cutting parallel to square end 4 at the predefined cutting positions. These holes are intended to receive a head of a fixing nail or screw that projects from a wall in order to hang the frame. Since the holes are provided in all blank pieces a finished frame can be hung in any orientation. The frame will sit flat against the wall because the nail head will go into the box frame cavity.
The three pre-defined cutting positions are marked by pinholes 7 in the first base strip 16 and in the inner flap 14 adjacent the edge of the long side 8 of the mat section where they will not be visible in the finished frame because they will be covered by the art.
A series of four spaced diagonal slits 40 are pre-cut at predetermined intervals into the inner flap 14 extending at 45° to the free long side 8 of the blank piece. These slits terminate at or just beyond the border between flap 14 and base strip 16 and are designed to receive a flap of an adjacent moulding section made from a similar blank piece. Since in this embodiment the piece is designed to create a section with three different optional lengths, there are three slits. More slits can be provided to give a greater range of length options in longer blanks. The user could also cut a parallel slit at the required location if using a non-standard length.
By supplying the blank pre-folded, the instructions for final assembly of the frame can be simpler. When the blank is pre-folded an outermost crease line between the bracing strip 26 and the adjacent strip 24 is folded through 360°. The innermost crease line is also folded through 360° as is a central crease line as shown in
The shaping of the other end 6 of the blank piece will now be described. The end 44 of the flap 14 is cut square and parallel to the other end 4. This square edge merges at point 53 with a diagonal edge 46 extending at 45° to the free long side 8. Flap 14 extends parallel to side 8 from point 53 to side 4. The edge 46 extends to an inner crease line 28 between the first base strip 16 and the outer side strip 18. At the end of the strip 18 there is formed a projecting tab 48. A score or crease line 50 parallel to the end 4 is formed between the tab 48 and outer side strip 18. The end of the upper face strip 20 is also a diagonal cut in the opposite direction so that, when the face is in its final position, the edge will sit above and parallel to the diagonally cut edge 46 beneath it. Finally, the ends of the remaining strips 22, 24, 26 are cut square to the outer long side 10.
The tab 48 is designed to be tucked inside the box section where it will be held in place without the need for adhesive.
Assembly of a Frame
Each of the four required moulding sections is created from an individual blank piece that has been cut across the end 4 to be the required length if necessary. Once cut, the profile portions are erected or “popped up” as shown in
The next section is then added to the frame in the same way, and then the final section inserted. Until the final corner is assembled, it will be necessary to leave a little rotational flexibility in the other corners to allow the final mitre to be assembled. Once all the corners are joined the frame can be fully squared up.
The length of the illustrated blank is 580 mm providing a maximum frame dimension of 500 mm. The sets of four blanks are capable of being shipped in packages of five or more frame kits. Suitable card thicknesses are 270-350 gsm. Larger sizes can, of course, be created depending on available material size and suitable thickness. Plastic lamina such as Polypropylene (PP) or other foldable/creasable substrates can be used instead of card.
The frames can be provided in any colour or pattern effect by for example, the use of printed or textured card.
The assembly of the frame to the required size requires, at most, only a simple straight cut using scissors or board cutter or scalpel and some easy manipulation to “pop up” the box profiles and assemble four blanks together within a few minutes.
Number | Date | Country | Kind |
---|---|---|---|
1804839.7 | Mar 2018 | GB | national |
Number | Name | Date | Kind |
---|---|---|---|
796310 | Fisher | Aug 1905 | A |
1223409 | McMillian | Apr 1917 | A |
1262508 | Kaufman | Apr 1918 | A |
2250491 | Lurrain | Jul 1941 | A |
2562590 | Viglietta | Jul 1951 | A |
2814896 | Fujikawa | Dec 1955 | A |
2800735 | Sanders | Jul 1957 | A |
Number | Date | Country |
---|---|---|
243558 | Apr 1947 | CH |
4241870 | Jun 1994 | DE |
0950610 | Oct 1999 | EP |
2974283 | Oct 2012 | FR |
1042755 | Sep 1966 | GB |
2538107 | Nov 2016 | GB |
2000347575 | Dec 2000 | JP |
Number | Date | Country | |
---|---|---|---|
20190290027 A1 | Sep 2019 | US |