The invention relates to a piezo drive which in particular is intended for use as an automatic actuator for a vehicle component and which in particular serves to generate a haptic feedback of an operating device.
Piezo drives are used in a variety of applications. Here, advantage is taken of the length variability of a piezoelectric element in an effective direction when driven electrically, so as to mechanically excite a component or unit to be moved. An application in the automobile industry is the use of a piezo drive to generate a haptic feedback of an operating device. Such an operating device comprises a touch screen or a touch pad, which is mechanically excited temporarily or in a pulse-like manner when a valid manual operation has been detected. In this manner, a haptic feedback is obtained by which the operator receives a tactile response to a valid operation. The invention relates in particular of a piezo actuator with a transmission, which in professional circles is also referred to as a piezo actuator with mechanical amplification.
The length variability of piezo actuators or of piezoelectrically acting elements of such actuators is sufficiently great to be perceived tactilely, which, however, is often insufficient because of the respective application. In order to increase the length variability piezo actuators are implemented which comprise a plurality of stacked piezoelectric elements (hereinafter referred to as piezo element). Such a piezo actuator acts mechanically on a movement conversion structure or a corresponding conversion transmission by which a small length variation of the piezo actuator in the effective direction, which occurs at a comparatively great force, is converted into a large movement with a correspondingly smaller force.
Examples of piezo drives with a conversion transmission are described in DE-U-20 2008 017 833, U.S. Pat. No. 6,246,132, U.S. Pat. No. 4,952,835, WO-A-2017/1762019, U.S. Pat. No. 9,523,294, EP-A-3 056 977, WO-A-2014/164018, WO-A-2016/067831, U.S. Pat. No. 6,465,936, WO-A-2014/096565, US-A-2016/0027263, DE-A-10 2016 116 763, JP-A-2008-287402, EP-A-1 035 015, DE-B-23 05 277, DE-C-42 14 220 and DE-B-199 81 030.
Usually, adhesive technologies are used to connect the piezo actuator with the conversion structure. In mass production, these entail a high effort.
It is an object of the invention to provide a piezo drive having a piezo actuator with mechanical amplification which is improved with respect to its manufacture and susceptibility to errors.
To achieve this object the invention provides a piezo drive. in particular as an automatic actuator for a vehicle component, e.g. for generating a haptic feedback in operating devices, wherein the piezo drive is provided with
The piezo actuator of the drive according to the invention, when driven electrically, is reversibly expandable with respect to its effective direction and comprises two ends averted from one another and, between these, one or a plurality of piezo elements stacked one open the other. By driving the piezo element or elements electrically the piezo actuator expands along its effective direction. When the drive voltage is deactivated, the piezo actuator contacts again due to its elasticity. As a piezoelectrically active material ceramics have prevailed. However, printable piezoelectric polymers may also be used which are presently still researched.
The piezo actuator is coupled with a (movement) conversion transmission which converts an expansion and a subsequent contraction of the piezo actuator into (opposite) movements which are preferably directed at 90° relative to the longitudinal extension of the piezo actuator and thus at right angles to the direction in which the piezo actuator changes its length. Angles other than 90° between the direction of length variation and the movement direction of the conversion transmission, i.e. angles between 90 and 0°, are also structurally possible. In the simplest case, the conversion transmission is implemented by a bracket that is configured to be elastic. The elasticity of the bracket may be realized either through structural measures or through the choice of material. At least in a section along the piezo actuator, the bracket extends at a varying distance from the same. The bracket comprises two opposite and spaced apart receiving legs between which a connection leg of the bracket extends. Thus, in side view, the bracket is essentially U-shaped. In its connection leg, the above mentioned section is located in which the distance of the connection leg from a longitudinal axis extending between the receiving legs of the bracket varies, i.e. increases or alternatively decreases starting from a first distance value (distance from the longitudinal axis of the piezo actuator).
The piezo actuator is held clamped between the receiving legs of the bracket of the conversion transmission. Here, the piezo actuator abuts on the receiving legs by both of its ends or is received thereby, so that the connection leg of the bracket extends substantially laterally beside the piezo actuator, and does so at a distance from the same that varies in particular in the above mentioned section. If, upon being driven electrically the piezo actuator expands in the effective direction, the elastic bracket will stretch as a result, so that the distance of said (distance variation) section from the piezo actuator changes. This change is then used to move an element, a component or a unit or the like.
The shape of the (distance variation) section of the connection leg of the bracket between the receiving legs of the same (which may possibly comprise receiving elements) enclosing the ends of the piezo actuator determines the amount of the movement stroke (and the orientation of the movement) which the connection section is subjected to and the size of the ratio of the longitudinal expansion of the piezo actuator and the movement stroke. In this context, it is important e.g. under which angle portions of the (distance variation) section extend relative to the longitudinal axis of the piezo actuator (e.g. a trapezoidal or a U-shaped or a circular arc shaped course of the section).
According to the invention the piezo actuator is not adhesively connected to the receiving legs. Rather, the piezo actuator is preferably received by the receiving legs in a substantially positive manner and abuts thereon without being connected to them by adhesion. This applies to the front faces of the piezo actuator. If necessary, the sections of the circumferential surface of the piezo actuator that adjoin the front faces also abut on the receiving legs of the bracket or brackets. For example, the receiving legs can comprise receiving elements which have a corresponding receiving recess into which the ends of the piezo actuator are inserted.
Due to the inventive adhesive-free coupling of the ends of the piezo actuator with the receiving legs of the conversion transmission, it is achieved that the piezo actuator is protected against tensile forces to which piezoceramic material generally reacts very sensitively. If the piezo actuator implemented according to the invention were to contract inadvertently, starting from the rest position in which it is not electrically driven, the invention would allow this without any risk, since, with regard to contraction, there is no fixed connection between the piezo actuator and the receiving legs of the bracket. Moreover, this provides protection against external improper forces that can thus not cause the piezo actuator and the piezo elements to be pulled apart.
In a further advantageous embodiment, it may be provided that the conversion transmission comprises a further connection leg that is opposite the other connection leg of the bracket and is also arcuate in shape, whereby both connection legs are substantially symmetric to one another. Thus, the further connection leg comprises at least one section along its extension between the receiving legs, in which the distance of the further connection leg first increases—or alternatively decreases—from a third distance value to a fourth distance value along its extension between the receiving legs from the longitudinal axis extending between the receiving legs. In this embodiment of the invention the conversion transmission has two connection legs arranged on opposite lateral sides of the piezo actuator, each leg having a distance from the piezo actuator which changes with respect to the piezo actuator within at least one section. Thus, the conversion transmission comprises a (frame) bracket extending around the piezo actuator, in which the piezo actuator is arranged, with the ends thereof abutting on the frame, i.e. on the receiving legs of the brackets. The conversion transmission may comprise receiving elements in the region of these receiving legs, which elements are fit into or received by the same. However, the receiving legs themselves could also be formed e.g. as the ends of the piezo actuator on receiving elements that engage around all sides.
The two connecting legs of the bracket of the conversion transmission according to the above-mentioned development of the invention may extend symmetrically to one another, the central longitudinal axis of the piezo actuator in this case forming the axis of symmetry, or may as well not extend symmetrically to one another.
Depending on the configuration and the design, as well as on the course of the connection legs or the connection leg of the bracket within said distance variation section, the direction and the movement stroke are defined into which the movement of the length variation of the piezo actuator is converted.
In a suitable further embodiment of the invention, it may be provided that the bracket is formed with an oval, lenticular or elliptical shape, with the receiving legs being arranged at the ends of the longer axis of the oval or the lens or the ellipse and defining the shorter axis of the oval, lenticular or elliptical bracket with respect to the sections of the connection legs that change their distances from the longitudinal axis. With an ellipse or lens or an oval, a major axis and a minor axis can be defined. The major axis is the longer one of the two diameters defined by the oval, lenticular or elliptical shape. The piezo actuator either extends along the major axis or the minor axis of the elliptical or the oval shape. Correspondingly, the length variation sections of the two brackets are then situated along the minor axis or along the major axis.
As already mentioned above the two receiving legs of the bracket may comprise receiving elements into the receiving recesses of which the ends of the piezo actuator are inserted. These receiving elements are advantageously joined to the receiving legs of the brackets by means of mechanical fastening elements such as screws, pins, rivets or the like.
It is advantageous if the manufacture of the conversion transmission requires no die casting or milling operations. In this respect, it is advantageous to make the conversion transmission from a punched, cut or lasered metal. Here, it is advantageously appropriate for the bracket to be designed as a metal strip element having two ends averted from one another, which element is bent in a C-shape when seen from the side, wherein an intermediate section located in the longitudinal direction of the metals strip element forms one receiving leg of the bracket and the two ends of the metal strip element forms the other receiving leg of the bracket or a receiving element is arranged between these two ends of the metal strip element which forms the receiving leg of the bracket. Two opposite lugs may be arranged to the side of the intermediate section which, angled in the same direction, together with the intermediate section form a receptacle abutting the one end of the piezo actuator on all sides. Such lugs may also be provided at one of the ends of the metal strip element, where they form a receptacle for the other end at the piezo actuator at the other receiving leg of the bracket, after being angled in the same direction.
As already mentioned above, the piezo actuator should be held clamped in the conversion transmission or the bracket, so as to stretch the bracket already at the slightest length variations. In this respect, it is advantageously provided that the bracket has a tensioning element arranged at one of the two receiving legs and can be positioned and fixed in its position on the receiving leg to define its abutment on the front face of one end of the piezo actuator, as well as the pressing force applied on the piezo actuator in the direction of the course of the connection axis,
This tensioning element advantageously is an adjusting screw whose threaded shaft end acts on one of the front face ends of the piezo actuator or acts on a receiving element receiving this end, so as to move/urge the same in a direction against the piezo actuator.
As mentioned above, the conversion transmission may comprise a correspondingly bent oval, lenticular or elliptical metal strip. The metal strip is bent with respect to its intermediate section. This intermediate section then forms a receptacle for the one end of the piezo actuator. The free ends of the metal strip element are bent so as to form a second receptacle for the other end of the piezo actuator. These two ends of the metal strip element can be connected with each other or held together by means of a screw. In an advantageous embodiment of the invention this screw may then also perform the function of the above described adjusting screw for applying a pretension on the piezo actuator.
The invention will be described in more detail hereunder with reference to two embodiments and with reference to the drawings. Specifically, the Figures show:
A first embodiment of the piezo drive 14 is illustrated in
In this embodiment two connection legs 46, 49 extend between the receiving legs 28, 30 of the bracket 26, of which the connection leg 46 is arranged on one lateral side of the piezo actuator 22, while the other connection leg 48 is arranged opposite the previously mentioned first connection leg 46 on the opposite lateral side of the piezo actuator 22. The special feature of the two connection legs 46, 48 is that each has a connection section 50 or 52, respectively, within which the distance of the respective connection legs 46 from the piezo actuator 22 changes, i.e., in the present embodiment, increases and then decreases again. Thus, each connection section 50 comprises a vertex region 54, 56, so to speak, which is spaced farthest from the piezo actuator. The two connection legs 46, 48 thus extend bulged outward with respect to the piezo actuator 22 and seen from the same, but could as well be bulged in the opposite direction. Further, it is possible that one connection leg is convex, i.e. bulged away from the piezo actuator 22, whereas the other connection leg is concave, i.e. bulged towards the piezo actuator 22.
Within the vertex regions 54, 56, the bracket 26 is fastened to the operating element 12 on the one hand and to the housing 16 on the other hand, as indicated in
When an electric voltage is applied to the piezo actuator 22 the same expands in the longitudinal direction, i.e. in the extension direction of the axis 58. As a result, the sections 50, 52 of the connection legs 46, 48 move towards the piezo actuator 22. Thereby, with reference to the application shown in
The advantage of the inventive structure of the piezo drive 14 is that at its two ends 32, 34, the piezo actuator 22 abuts on the receiving elements 36, 40 in the receiving recesses 38, 42 without being glued thereto. In the electrically not excited state of the piezo actuator 22, the ends 32, 34 of the piezo actuator 22 should be in contact with the bottoms of the receiving recesses 38, 42 and the piezo actuator 22 should be held clamped in the bracket 26 when in its rest position respectively. This purpose is served by a tensioning element 66 which in this embodiment is in the form of a tensioning screw 68 that, as shown for example in
The structure of the bracket 26 can be seen in
As can be seen in particular with reference to
In
As illustrated in the embodiment in
In the fully bent state and thus in the final state of the metal strip element 72 the same has the shape of the bracket 26 according to
In conclusion, it should be noted that the brackets or metal strips are provided with stampings or crimps at the bending lines (see, e.g.,
10 operating unit
12 operating element
14 piezo drive
14′ piezo drive
16 housing
17 housing wall
18 buttons
20 rotary adjuster
22 piezo actuator
24 piezoelectric element (piezo element)
26 metal bracket
28 receiving leg
30 receiving leg
32 end of piezo actuator
33 front face of piezo actuator
34 end of piezo actuator
35 front face of piezo actuator
36 receiving element
38 receiving recess
40 receiving element
42 receiving recess
44 screws
46 connection leg
48 connection leg
50 connection section
52 connection section
54 vertex region
56 vertex region
57 screws
58 axis
60 arrow
62 arrow
64 arrow
65 arrow
66 tensioning element
68 tensioning screw
70 conversion transmission
71 shaft end
72 metal strip element
72′ metal strip element
74 intermediate section
76 sections
78 sections
80 first distance value
81 third distance value
82 second distance value
83 fourth distance value
84 further distance
85 further distance
86 bending lugs
88 bending lugs
90 ends
92 ends
94 bending lugs
96 hole
DE-U-20 2008 017 833
DE-A-10 2016 116 763
DE-B-23 05 277
DE-C-42 14 220
DE-B-199 81 030
EP-A-1 035 015
EP-A-3 056 977
WO-A-2014/096565
WO-A-2017/1762019
WO-A-2014/164018
WO-A-2016/067831
US-A-2016/0027263
U.S. Pat. No. 6,246,132
U.S. Pat. No. 4,952,835
U.S. Pat. No. 9,523,294
U.S. Pat. No. 6,465,936
JP-A-2008-287402
Number | Date | Country | Kind |
---|---|---|---|
10 2018 119 063.8 | Aug 2018 | DE | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2019/070684 | 7/31/2019 | WO | 00 |