The present invention relates to a driver of a piezoelectric actuator, and particularly to improvement in the driver of the piezoelectric actuator for switching and driving a plurality of piezoelectric actuators mechanically moving each of the plural mechanism components directly or indirectly installed on the driver.
Conventionally, as shown in
In the piezoelectric actuator 1 thus constituted, for example, when positive potential + is applied to a positive terminal P1 and a common terminal P3 by short-circuiting both terminals (between the electrode 5a of the piezoelectric sheet and the plate 3), according to the polarization directions of the piezoelectric sheets 5 and 7, for example, the plate 3 is bent so that the open end is displaced in the upward direction as shown by broken line in
Meanwhile, when a negative potential − is applied to the common terminal P3 and a negative terminal P2 by short-circuiting both terminals (between the plate 3 and the electrode 7a of the other piezoelectric sheet 7), for example, the open end is displaced in the downward direction as shown by one-dot chain line in the figure.
Then, the piezoelectric actuator 1 is used as various driving sources, such as a needle selecting driver of knitting needles of a knitting machine, by utilizing a bending motion by dint of such a piezoelectric phenomenon.
Specifically, as shown in
All of the plural piezoelectric actuators 1a to 1h (including the operation pieces 13) supported by the case 9 are the same actuators, and
When a positive/negative direct current drive voltage is applied from a power supply section 15 to such plural piezoelectric actuators 1a to 1h through a controller 17, each of the piezoelectric actuators 1a to 1h is bent and the operation pieces 13 protruding from the operation holes 11 of the case 9 are displaced. This contributes to moving a selecting needle lever not shown (mechanism component) by means of the operation pieces 13.
Then, when the controller 17 switches and selects the drive voltage applied to the plural piezoelectric actuators 1a to 1h, the piezoelectric actuators 1a to 1h can be used as a needle selecting driver of the knitting needles of the knitting machine, for example.
A general patent document according to such a kind of piezoelectric actuator includes a patent document 1 (Japanese Patent Laid Open No. 5-302251).
Further, the structure as shown in
Specifically, phototransistors Q1 and Q2, Q3 and Q4, Q5 and Q6, Q7 and Q8, which are connected in series respectively, are disposed corresponding to the plural piezoelectric actuators 1a to 1h. A collector of one of the phototransistors Q1 is connected to the phototransistor Q2 through a resistor R1 from a positive side feeder line 19, and an emitter of the other phototransistor Q2 is connected to a negative side feeder line 21 through a resistor R2.
The positive terminal P1 in the piezoelectric actuator 1a is connected to the positive side feeder line 19, the negative terminal P2 is connected to the negative side feeder line 21, and joints of the phototransistors Q1 and Q2 are connected to common terminal P3 of the piezoelectric actuator 1a.
Similarly, the phototransistors Q3 to Q8 are also connected to the positive side and negative side feeder lines 19 and 21 through resistors R3 to R8, and the piezoelectric actuators 1b to 1d are also connected to the joints of the phototransistors Q3 to Q8 and the positive side and negative side feeder lines 19 and 21.
In addition, light emitting diodes D1 and D2, D3 and D4, D5 and D6, and D7 and D8 connected in series are disposed in proximity to and corresponding to the photo transistors Q1 and Q2, Q3 and Q4, Q5 and Q6, and Q7 and Q8 connected in series.
The light emitting diodes D1 to D8 are emitted by selectively being energized by a switching control section 23, and the driver of the aforementioned piezoelectric actuators is thus formed.
In
Note that in
Then, for example, when the driver of the piezoelectric actuator is used in the needle selecting driver, for example, and the piezoelectric actuator 1a out of the plural piezoelectric actuators 1a to 1d is on-controlled, the open end is displaced in the upward direction through the conduction control of only light emitting diode D1 selectively by the switching control section 23. Meanwhile, the tip end is displaced in the downward direction through the conduction control of only light emitting diode D2 selectively.
Similarly, in the other piezoelectric actuators 1b to 1h also, the tip end is displaced through the conduction control of only either of the light emitting diodes D3 or D4, D5 or D6, and D7 or D8, and after a specified on-control period has passed, all the piezoelectric actuators 1a to 1h are simultaneously off-controlled.
In addition, in the aforementioned driver of the piezoelectric actuator, as shown in
In addition, in the driver of the piezoelectric actuators thus constituted, the resistors R1 to R8 connected between the phototransistors Q1 to Q8 and the positive side and negative side feeder lines 19 and 21 have a current limit function to suppress a drive current flowing through the phototransistors Q1 to Q8 so as not to increase the power consumption for the entire driver due to increased drive current, which occurs when one of the phototransistors is switched to the other in the phototransistors Q1 and Q2, Q3 and Q4, Q5 and Q6, and Q7 and Q8, thereby causing both of the phototransistors Q1 and Q2, Q3 and Q4, Q5 and Q6, and Q7 and Q8 to be temporarily conducted or a rapid current change to occur, resulting in a large drive current.
However, in the driver of the aforementioned piezoelectric actuators, a large drive current is inhibited from running through the piezoelectric sheets 5 and 7, which constitute the plural piezoelectric actuators 1a to 1h, during the on-control period thereof. However, in the piezoelectric sheets 5 and 7, namely, in each of the piezoelectric actuators 1a to 1h, the capacitors C1 and C2 are equivalently formed. In addition, capacitance of such capacitors has a large level of about 150 to 600 nF, and therefore a large drive current is easy to run through the piezoelectric sheets 5 and 7 immediately after the on-control of the piezoelectric actuators 1a to 1h.
Then, with any one of the piezoelectric actuators 1a to 1b on-controlled, when another one of the piezoelectric actuators 1a to 1h is duplicately on-controlled, flow of a large drive current occurs frequently, to easily raise power consumption of the overall driver.
In order to avoid above situation, it needs to cope with increase in the drive current by a treatment such as making the wiring of the feeder line thick, which causes easy increase in cost.
The present inventors carefully study on the piezoelectric actuators 1a to 1h, and the function and an equivalent circuit thereof. As a result, the present inventors focus on the point that the piezoelectric actuators 1a to 1h have the function as capacitors equivalently, and in addition each of the piezoelectric actuators 1a to 1h is electrically connected in parallel, and the piezoelectric sheets 5 and 7 of the piezoelectric actuators 1a to 1h, which are off-controlled, are discharged. The present invention is thus completed.
In order to solve the aforementioned problem, the present invention is provided, and an object of the present invention is to provide the driver of the piezoelectric actuator capable of suppressing the power consumption of an overall device low, by drastically reducing the drive current, during on/off switching control in the driver for driving the plural actuators.
In order to solve the aforementioned problem, the present invention provides plural actuators in which a first and a second piezoelectric sheets are attached to opposed surfaces of a plate interposed between the first and the second piezoelectric sheets, comprising:
In addition, the controller has a function to off-control the drive voltage applied to the first or the second piezoelectric sheet of the piezoelectric actuator selectively on-controlled, and simultaneously with this, on-controls the drive voltage to be applied to the first or the second piezoelectric sheet of the piezoelectric actuator to be selectively on-controlled next, so that the piezoelectric sheet of the piezoelectric actuator thus on-controlled next is charged.
Embodiments of the present invention will be explained with reference to the drawings of the present invention hereunder. Note that the parts identical to those in the conventional example are assigned the same numerals without further explanation.
In
The electrodes 5a and 7a of the piezoelectric sheets 5 and 7 are connected to a positive terminal P1 and a negative terminal P2, and the plate 3 is connected to a common terminal P3, so as to be supported by a box-shaped case 9 (not shown in
Note that in
As shown in
Phototransistors Q1 and Q2, Q3 and Q4, Q5 and Q6, and Q7 and Q8, in which emitters and collectors are mutually connected in series, are disposed corresponding to the piezoelectric actuators 1a to 1h.
Each collector of each of the phototransistors Q1, Q3, Q5, and Q7 is directly connected to the positive side feeder line 19 on the side of the power supply section of the common resistor Ra, not through the common resistor Ra.
Each emitter of the phototransistors Q2, Q4, Q6, and Q8 is connected to the negative side feeder line 21 on the side of the power supply section of the common resistor Rb.
Joints of the phototransistors Q1 and Q2, Q3 and Q4, Q5 and Q6, and Q7 and Q8 are connected to common terminals P3 of the piezoelectric actuators 1a, 1b, 1c, to 1h.
Positive terminals P1 of the piezoelectric actuators 1a, 1b, 1c, to 1h are connected to the terminal Sa of the common resistor Ra of the positive side feeder line 19 on the side opposite to the power supply section. Meanwhile, negative terminals P2 of the piezoelectric actuators 1a, 1b, 1c to 1h are connected to a terminal Sb of the common resistor Rb of the negative side feeder line 21 on the side opposite to the power supply section.
Designation marks Ca1 and Ca2 in
The light emitting diodes D1 and D2, D3 and D4, D5 and D6, and D7 and D8 are connected in series in a forward direction. The light emitting diode D1 and the phototransistor Q1, the light emitting diode D2 and the phototransistor Q2, the light emitting diode D3 and the phototransistor Q3, the light emitting diode D4 and the phototransistor Q4, the light emitting diode D5 and the phototransistor Q5, the light emitting diode D6 and the phototransistor Q6, the light emitting diode D7 and the phototransistor Q7, and the light emitting diode D8 and the phototransistor Q8, are correspondingly disposed in proximity to each other, respectively.
The light emitting diodes D1 and D2, D3 and D4, D5 and D6, and D7 and D8 are connected to a switching control section 25. Then, by this switching control section 25, any one of the light emitting diodes D1 to D8 is switched and conducted to emit light.
The present invention is characterized by timing of sequentially selectively conduct-control of the plural light emitting diodes D1 to D8, by the switching control section 25.
Specifically, as shown in
Designation mark 27 in
A connection structure of the equivalent capacitors Ca1 to Ch2 of the aforementioned piezoelectric actuators 1a to 1h and the controller 27 is shown in
In
Then, specifically, when only light emitting diode D1 is selectively conduct-controlled by the operation of the switching control section 25, the phototransistor Q1 is on-operated by receiving the light from the light emitting diode D1, and the piezoelectric sheet 5 (not shown in
Meanwhile, the positive and negative drive voltages are applied to both sides of the piezoelectric sheet 7 of the piezoelectric actuator 1a (not shown in
Then, the phototransistor Q1 is off-operated by the off-control of the light emitting diode D1 by the switching control section 25, and the piezoelectric sheet 7 of the piezoelectric actuator 1a is discharged, and the open end thereof (operation piece 13) is returned to an original position.
When only light emitting diode D2 is selectively conduct-controlled, the phototransistor Q2 is on-operated by receiving the light from the light emitting diode D2, and the piezoelectric sheet 7 of the piezoelectric actuator 1a is short-circuited by the negative drive voltage.
Meanwhile, the capacitor Ca1 is charged by applying the positive and negative drive voltages to both sides of the piezoelectric sheet 5 of the piezoelectric actuator 1a, and the open end thereof (operation piece 13) is displaced in the downward direction.
Then, the phototransistor Q2 is off-operated by the off-control of the light emitting diode D2, and the open end thereof (operation piece 13) is returned to the original position, simultaneously with discharge of the piezoelectric sheet 5 of the piezoelectric actuator 1a.
Next, the operation of the driver of the piezoelectric actuators thus constituted will be explained, when the piezoelectric actuators 1a to 1h are on-controlled in this order, for example.
When the switching control section 25 selectively conduct-control only light emitting diode D1, the phototransistor Q1 is on-operated and the positive side drive voltage is applied from the feeder line 19 to the piezoelectric actuator 1a through the common resistor Ra, thereby short-circuiting the piezoelectric sheet 5 of the piezoelectric actuator 1a by the positive drive voltage.
Meanwhile, the positive and negative drive voltages are applied to both sides of the piezoelectric sheet 7 of the piezoelectric actuator 1a, and the capacitor Ca2 is thereby charged.
The switching control section 25 functions to off-control the light emitting diode D1, after elapsed period of time of driving the piezoelectric actuator 1a, and simultaneously with this, on-operate the phototransistor Q3 by selectively conduct-controlling only light emitting diode D3.
Therefore, the capacitor Ca2 of the piezoelectric actuator 1a is discharged in association with off-control of the piezoelectric actuator 1a, and meanwhile, the capacitor Cb2 is charged by short-circuiting the piezoelectric sheet 5 of the piezoelectric actuator 1b by the positive drive voltage, thereby applying the positive and negative drive voltages on both sides of the piezoelectric sheet 7 of the piezoelectric actuator 1b.
At this time, as shown in
Specifically, the piezoelectric actuator 1a is on-controlled to charge the capacitor Ca2, and the piezoelectric actuator 1a is off-controlled to discharge the capacitor Ca2 to produce discharging current I. Then, by this discharging current I, the capacitor Cb2 of the piezoelectric actuator 1b to be on-controlled next is charged.
Then, the piezoelectric actuators 1a to 1h to be on-controlled is sequentially charged by the discharging current from the capacitor Ca2 of the piezoelectric actuator 1a which is off-operated immediately before on-operated.
For this reason, during on/off switch control, current running through the common resistors Ra and Rb is made to be close to “zero” or extremely small, thus not too requiring power supply from the positive or negative side feeder lines 19 and 21 by on/off switching.
Hereafter, by using formulas or the like, consideration is given to the reason for not too requiring power supply from the positive or negative side feeder lines 19 and 21, by the discharging current from the capacitors Ca1 to Ch2 of any one of the piezoelectric actuators 1a to 1h to charge the capacitors Ca1 to Ch2 of any other one of the piezoelectric actuators 1a to 1h.
In order to simplify the consideration, two-sheet constitution to drive only piezoelectric actuators 1a and 1b in
Here, the capacitors Ca1 and Ca2 of the piezoelectric actuator 1a and the phototransistors Q1 and Q2 selectively on/off controlling the capacitors Ca1 and Ca2 are defined as a channel CH1, and the capacitors Cb1 and Cb2 of the piezoelectric actuator 1b and the phototransistors Q3 and Q4 selectively on/off controlling the capacitors Cb1 and Cb2 are defined as a channel CH2.
Such channels CH1 and CH2 are independently provided, and either of the phototransistor Q1 or Q2, or the phototransistor Q3 or Q4 is on-operated, and the energy balance in this case is shown as follows.
Specifically, energy obtained by subtracting “dissipated energy at resistors Ra and Rb” and “dissipated energy due to offset of the holding energy polarity” from “inputted energy” from a power source E, becomes a capacitor holding energy in the capacitors Ca1 to Cb2.
In a case of one-sheet constitution of the piezoelectric actuator 1a, if the operation of the phototransistors Q1 and Q2 are taken into consideration, a current route in
An amount of energy dissipation at the resistors Ra and Rb is expressed by formula 2.
An amount of energy input from the power source E is expressed by formula 3.
In addition, in the case of two-sheet constitution of the piezoelectric actuators 1a and 1b, when the operation of the phototransistors Q1 and Q3, in which the current i is allowed to run in the same direction, is taken into consideration, the current rout of
An amount of energy dissipation at the resistors Ra and Rb is expressed by formula 5.
An amount of energy input from the power source E is expressed by formula 6.
Further, in the case of two-sheet constitution of the piezoelectric actuators 1a and 1b, when the operation of the phototransistors Q1 to Q4, in which the current i is allowed to run in an opposite direction, is taken into consideration, the current route is shown in
The current i does not run through the resistors Ra and Rb.
Accordingly, the amount of energy dissipation at the resistors Ra and Rb is close to “zero”, and the amount of energy input from the power source E is expressed by formula 8.
As described above, from the consideration using the formulas, it is found that the energy during on/off switch control of the piezoelectric actuators 1a and 1b moves directly between the piezoelectric actuators 1a and 1b not through the resistors Ra and Rb. The same can be said for the piezoelectric actuators 1a to 1h.
Then, energy movement between the piezoelectric actuators 1a and 1b during on/off switch control is increased, thereby improving a transient characteristic and improving on/off switching performance of the overall device, and in addition, drastically reducing the amount of energy dissipation (amount of heat generation) at the resistors Ra and Rb, and the power consumption of the overall device can be reduced.
In this way, the driver of the piezoelectric actuator of the present invention has the plural piezoelectric actuators 1a to 1h, each of which is composed of a plate 3 and piezoelectric sheets 5, 7 attached to the opposed surfaces of the plate interposed between the piezoelectric sheets 5 and 7, and also has the controller 27 which functions to charge the piezoelectric sheets 5 and 7 by selectively on-controlling either of them by connecting the electrodes 5a and 7a of the opposed surfaces of the plate 3, of the piezoelectric sheets 5 and 7 of each of the piezoelectric actuators 1a to 1h, to the positive side or the negative side feeder line 19, 21, and in this condition, by applying the drive voltage to the piezoelectric sheets 5 and 7 of any one of the piezoelectric actuators 1a to 1h which is selected to be on-controlled, from the positive side or the negative side feeder line 19 or 21 on the side of the plate 3.
In addition, the controller 27 has the function to off-control the drive voltage applied to the piezoelectric sheets 5 and 7 of any one of the piezoelectric actuators 1a to 1h which is selected to be on-controlled, and simultaneously with this, charge the piezoelectric sheets 5 and 7 of any other one the piezoelectric actuators 1a to 1h to be on-controlled next by turning on the drive voltage applied thereto.
Therefore, for example, the discharging current runs when the piezoelectric actuator 1a is subjected to on-control to charge the capacitor Ca2, and the piezoelectric actuator 1a is subjected to off-control to discharge the capacitor Ca2, and by this discharging current, the capacitor Cb2 of the piezoelectric actuator 1b to be on-controlled next is charged.
Any one of the piezoelectric actuators 1a to 1h to be on-controlled is sequentially charged by the discharging current from any one of the capacitors Ca1 to Ch2 of any one of the piezoelectric actuators 1a to 1h which is off-controlled immediately before being on-controlled. Therefore, the charging current which is apt to be increased at on/off switching needs not to be supplied so much from the positive or negative side feeder lines 19 and 21.
Accordingly, in the driver driving the plural piezoelectric actuators 1a to 1h, the drive current during on/off control of the piezoelectric actuators 1a to 1h can be drastically reduced, and the power consumption of the overall device can thereby be suppressed low.
In addition, resistors R1 to R8 for current limitation inserted per every piezoelectric actuators 1a to 1h can be reduced to the common resistors Ra and Rb. Moreover, such resistors R1 to R8 with small sizes can be used at a low cost and wiring is simplified, which achieves a cost reduction and improved productivity. Note that the number of components can also be reduced by omitting the resistors Ra and Rb for current limitation.
In the present invention, any one of the piezoelectric actuators 1a to 1h is off-controlled to produce discharging current, and by this discharging current from the capacitor, any other one of the piezoelectric actuators 1a to 1h to be driven next is on-controlled. Therefore, it is preferable that on-control timing of any other one of the piezoelectric actuators 1a to 1h to be on-controlled next is simultaneously with or immediately after off-control of any one of the piezoelectric actuators 1a to 1h subjected to on-control. In transition, the effect is decreased by half after charging to some extent the piezoelectric actuators 1a to 1h subjected to on-control.
preferably, the controller 27 of the present invention has the function to on-control the piezoelectric sheets 5 and 7 of any other one of the piezoelectric actuators 1a to 1h to be driven next, so that the drive voltage is applied thereto at a timing of off-controlling the drive voltage applied to the piezoelectric sheets 5 and 7 of any one of the piezoelectric actuators 1a to 1h.
Incidentally, as shown in
As described above, when the phototransistors Q1 to Q8 are connected to the positive side and negative side feeder lines 19 and 21 through the common resistors Ra and Rb on the side of the power supply section, the influence of fluctuation in the power supply voltage to the phototransistors Q1 to Q8 is diminished during on/off switch control of the phototransistors Q1 to Q8 (piezoelectric actuators 1a to 1h), and preferably a stable operation can thereby be easily realized.
The aforementioned each of the piezoelectric actuators 1a to 1h is arbitrarily constituted, and for example, may be composed of only piezoelectric plates 3 and 5, or may have plural piezoelectric plates 3 and 5 and the plate 3 may be laminated, and also the supporting body is not limited to the constitution of the aforementioned case 9 of
The present invention is useful for the constitution of sequentially switching and controlling the piezoelectric sheets directly or indirectly connected from the positive side or negative side feeder lines 19 and 21 directly, or sequentially controlling and switching the capacitors Ca1, Cb1, Cc1, and Ch1, or the capacitors Ca2, Cb2, Cc2, and Ch2.
According to the present invention, the switching mechanism of the controller 27 for switching the drive power source from the feeder lines to the plural piezoelectric actuators 1a to 1h, is not limited to the aforementioned combination of the light emitting diodes D1 to D8 and the phototransistors Q1 to Q8, but may be a contactless switch by only transistor for turning on and off the power source, and the switching control section 25 may be formed in accordance with the switching mechanism.
Note that when the light emitting diodes D1 to D8 are combined with the phototransistors Q1 to Q8, an insulating state between the feeder lines 19, 21, and the controller 17 side is easily formed and a stable operation can thereby be realized.
The driver of the piezoelectric actuator according to the present invention is not limited to the driver for driving the knitting needles of the knitting machine as described above, but applicable as a drive source mechanically moving a mechanical component directly or indirectly connected to each of the plural piezoelectric actuators having piezoelectric sheets, such as an ink jet drive source and a dot wire drive source in a printer.
Number | Date | Country | Kind |
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2002-363294 | Dec 2002 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP03/15840 | 12/11/2003 | WO | 8/15/2005 |