Embodiments disclosed herein relate to piezoelectric microelectromechanical system microphones and to devices including same.
A microelectromechanical system (MEMS) microphone is a micro-machined electromechanical device to convert sound pressure (e.g., voice) into an electrical signal (e.g., voltage). MEMS microphones are widely used in mobile devices such as cellular telephones, headsets, smart speakers, and other voice-interface devices/systems. Capacitive MEMS microphones and piezoelectric MEMS microphones (PMMs) are both available in the market. PMMs requires no bias voltage for operation, therefore, they provide lower power consumption than capacitive MEMS microphones. The single membrane structure of PMMs enable them to generally provide more reliable performance than capacitive MEMS microphones in harsh environments. Existing PMMs are typically based on either cantilever MEMS structures or diaphragm MEMS structures. PMMs with cantilever structures may suffer from poor low frequency roll off control as the gap between cantilevers varies when cantilevers deflect due to residual stress. PMMs with cantilever structures may also have lower sensitivity than PMMs with diaphragm structures as they collect piezoelectric charges only at the edge. PMMs with diaphragm structures do not suffer from low frequency roll off variations. Additionally, they are able to collect more piezoelectric charges both at the edge and the center of diaphragm, and may thus provide higher output energy than PMMS with cantilever structures.
In accordance with one aspect, there is provided a piezoelectric microelectromechanical system microphone. The piezoelectric microelectromechanical system microphone comprises a support substrate, a diaphragm including a piezoelectric material attached to the support substrate and configured to deform and generate an electrical potential responsive to impingement of sound waves on the diaphragm, and a compliant anchor formed of a material with a greater compliance than a compliance of the piezoelectric material, the compliant anchor defined in the diaphragm in an anchor region between the piezoelectric material of the diaphragm and the support substrate to improve sensitivity and reduce residual stress impact of the piezoelectric microelectromechanical system microphone.
In some embodiments, the compliant anchor extends about a majority of a perimeter of the diaphragm.
In some embodiments, the diaphragm is circular.
In some embodiments, the compliant anchor has a length and substantially same width along an entirety of the length.
In some embodiments, the compliant anchor has a width of between 0% and about 15% of a radius of the diaphragm.
In some embodiments, the compliant anchor has a same height as a remainder of the diaphragm.
In some embodiments, the piezoelectric microelectromechanical system microphone further comprises a sensing electrode including an inner sensing electrode disposed proximate a center of the diaphragm and an outer sensing electrode disposed proximate a perimeter of the diaphragm.
In some embodiments, the anchor region surrounds the outer sensing electrode.
In some embodiments, the compliant anchor is formed of a polymer.
In some embodiments, the compliant anchor is formed of one of polyimide, polymethylmethacrylate, or polydimethylsiloxane.
In some embodiments, the compliant anchor is formed of a dielectric material.
In some embodiments, the compliant anchor is formed of silicon dioxide.
In some embodiments, the compliant anchor is formed of a semiconductor.
In some embodiments, the compliant anchor is formed of silicon.
In some embodiments, the piezoelectric microelectromechanical system microphone is included in an electronics device module.
In some embodiments, the electronics device module is included in an electronic device.
In some embodiments, the electronics device module is included in a telephone.
In accordance with another aspect, there is provided a method of forming a piezoelectric microelectromechanical system microphone. The method comprises attaching a diaphragm including a piezoelectric material configured to deform and generate an electrical potential responsive to impingement of sound waves on the diaphragm to a support substrate with a compliant anchor formed of a material with a greater compliance than a compliance of the piezoelectric material, the compliant anchor defined in the diaphragm in an anchor region between the piezoelectric material of the diaphragm and the support substrate to improve sensitivity and reduce residual stress impact of the piezoelectric microelectromechanical system microphone.
In some embodiments, the method further comprises forming the compliant anchor about a majority of a perimeter of the diaphragm.
In some embodiments, the method further comprises forming the compliant anchor from a polymer.
Embodiments of this disclosure will now be described, by way of non-limiting example, with reference to the accompanying drawings.
The following description of certain embodiments presents various descriptions of specific embodiments. However, the innovations described herein can be embodied in a multitude of different ways, for example, as defined and covered by the claims. In this description, reference is made to the drawings where like reference numerals can indicate identical or functionally similar elements. It will be understood that elements illustrated in the figures are not necessarily drawn to scale. Moreover, it will be understood that certain embodiments can include more elements than illustrated in a drawing and/or a subset of the elements illustrated in a drawing. Further, some embodiments can incorporate any suitable combination of features from two or more drawings.
Aspects and embodiments disclosed herein involve engineering of the anchor structure of a diaphragm based piezoelectric microelectromechanical system microphone (PMM) to improve the sensitivity and/or to reduce the size of the PMM while maintaining sensitivity. In various aspects and embodiments, the anchor structure includes a material that is more compliant than the piezoelectric material of the diaphragm.
An example of a diaphragm-type PMM is illustrated in a top-down plan view in
The diaphragm of the PMM may be formed of a piezoelectric material, for example, aluminum nitride (A1N), that generates a voltage difference across different portions of the diaphragm when the diaphragm deforms or vibrates due to the impingement of sound waves on the diaphragm. Although illustrated as circular in
The diaphragm PMM of
The inner electrodes and outer electrodes each include top or upper electrodes disposed on top of an upper layer of piezoelectric material of the diaphragm, bottom or lower electrodes disposed on the bottom of the lower layer of piezoelectric material of the diaphragm, and middle electrodes disposed between the upper and lower layers of piezoelectric material. The multiple inner and outer electrodes are electrically connected in series between the two bond pads, except for inner and outer electrode segment pairs having electrical connection directly to the bond pads. The top and bottom electrodes of each inner and outer electrode segment pair are electrically connected to the middle electrode in an adjacent inner and outer electrode segment pair. Vias to the middle electrode of one inner and outer electrode segment pair and to the top and bottom electrodes of an adjacent inner and outer electrode segment pair are used to provide electrical connection between the bond pads and electrodes. The electrodes are indicated as being Mo, but could alternatively be Ru or any other suitable metal, alloy, or non-metallic conductive material.
Diaphragm structures generate maximum stress and piezoelectric charges in the center and near the edge of the diaphragm anchor. The charges in the center and edge have opposite polarities. Additionally, diaphragm structures generate piezoelectric charges at the top and the bottom surfaces and the charge polarities are opposite on the top and bottom surfaces in the same area. Partial sensing electrodes in the diaphragm center and near the anchor may be used for maximum output energy and sensitivity and to minimize parasitic capacitance.
A diaphragm PMM may include one, two, or multiple piezoelectric material film layers in the diaphragm. In embodiments including two piezoelectric material film layers, conductive layers forming sensing/active electrodes may be deposited on the top and the bottom of the diaphragm, as well as between the two piezoelectric material film layers, forming a bimorph diaphragm structure. Partial sensing electrodes may be employed. Inner electrodes may be placed in the center of the diaphragm and outer electrodes may be placed near the anchor/perimeter of the diaphragm. Sensing/active electrodes may be placed on the bottom and top, and in the middle of the vertical extent of the multi-layer piezoelectric film forming the diaphragm. The size of the sensing/active electrodes may be selected to collect the maximum output energy (E=0.5*C*V2).
It has been discovered that the sensitivity of a diaphragm PMM may be improved by increasing the compliance of the diaphragm at the anchor region of the piezoelectric diaphragm proximate where it is adhered to its supporting substrate. Such a structure is referred to herein as a compliant anchor diaphragm PMM.
One example of a compliant anchor diaphragm PMM is illustrated in a top-down plan view in
The compliant material may be a polymer, for example, polyimide, polymethylmethacrylate (PMMA), or polydimethylsiloxane (PDMS), a dielectric, for example, silicon dioxide, or a semiconductor, for example, silicon. The compliant material in the anchor region of the diaphragm PMM provides for the diaphragm to more easily be displaced/vibrated by impingement of sound waves on the diaphragm and to vibrate with a greater amplitude for a given sound pressure than if the anchor was formed entirely of the piezoelectric material, thus increasing the sensitivity of the PMM.
Results of a simulation of sensitivity vs. diaphragm radius for an unpackaged diaphragm PMM having a 10 μm layer wide compliant anchor structure formed of PMMA and two layers of 300 nm thick AN forming the diaphragm structure is illustrated in
Once a diaphragm PMM is packaged its sensitivity decreases by adding a finite back volume compliance in series with the PMM compliance. Results of a simulation of sensitivity vs. diaphragm radius for a packaged diaphragm PMM having a 10 μm layer wide compliant anchor structure formed of PMMA and two layers of 300 nm thick AlN forming the diaphragm structure is illustrated in
A simulation was performed to determine the resonant frequency of a diaphragm PMM having a 10 μm wide compliant anchor structure formed of PMMA and two layers of 300 nm thick AN forming the diaphragm structure when both packaged and unpackaged. The resonant frequency of a PMM is important because it generally defines an upper limit of frequencies that the PMM is sensitive to. The results of the simulation are shown in
It was discovered that providing a diaphragm PMM with compliant anchors can reduce the degradation in sensitivity observed when the piezoelectric material of the PMM exhibited residual stress. Without wishing to be bound to a particular theory, it is believed that the material of the compliant anchor may deform to relieve some of the residual stress in the piezoelectric material of the PMM.
A process for fabricating a diaphragm PMM with compliant anchors as disclosed herein is illustrated in
Another process for fabricating a diaphragm PMM with compliant anchors as disclosed herein is illustrated in
Examples of MEMS microphones as disclosed herein can be implemented in a variety of packaged modules and devices.
The wireless device 500 can be a cellular phone, smart phone, tablet, modem, communication network or any other portable or non-portable device configured for voice or data communication. The wireless device 500 can receive and transmit signals from the antenna 510.
The wireless device 500 may include one or more microphones as disclosed herein. The one or more microphones may be included in an audio subsystem including, for example, an audio codec. The audio subsystem may be in electrical communication with an application processor and communication subsystem that is in electrical communication with the antenna 510. As would be recognized to one of skill in the art, the wireless device would typically include a number of other circuit elements and features that are not illustrated, for example, a speaker, an RF transceiver, baseband sub-system, user interface, memory, battery, power management system, and other circuit elements.
The principles and advantages of the embodiments can be used for any systems or apparatus, such as any uplink wireless communication device, that could benefit from any of the embodiments described herein. The teachings herein are applicable to a variety of systems. Although this disclosure includes some example embodiments, the teachings described herein can be applied to a variety of structures. Any of the principles and advantages discussed herein can be implemented in association with RF circuits configured to process signals in a range from about 30 kHz to 10 GHz, such as in the X or Ku 5G frequency bands.
Aspects of this disclosure can be implemented in various electronic devices. Examples of the electronic devices can include, but are not limited to, consumer electronic products, parts of the consumer electronic products such as packaged radio frequency modules, uplink wireless communication devices, wireless communication infrastructure, electronic test equipment, etc. Examples of the electronic devices can include, but are not limited to, a mobile phone such as a smart phone, a wearable computing device such as a smart watch or an ear piece, a telephone, a television, a computer monitor, a computer, a modem, a hand-held computer, a laptop computer, a tablet computer, a speaker, a smart speaker, a hearing aid receiver, a microwave, a refrigerator, a vehicular electronics system such as an automotive electronics system, a stereo system, a digital music player, a radio, a camera such as a digital camera, a portable memory chip, a washer, a dryer, a washer/dryer, a copier, a facsimile machine, a scanner, a multi-functional peripheral device, a wrist watch, a clock, etc. Further, the electronic devices can include unfinished products.
Unless the context clearly requires otherwise, throughout the description and the claims, the words “comprise,” “comprising,” “include,” “including” and the like are to be construed in an inclusive sense, as opposed to an exclusive or exhaustive sense; that is to say, in the sense of “including, but not limited to.” The word “coupled”, as generally used herein, refers to two or more elements that may be either directly connected, or connected by way of one or more intermediate elements. Likewise, the word “connected”, as generally used herein, refers to two or more elements that may be either directly connected, or connected by way of one or more intermediate elements. Additionally, the words “herein,” “above,” “below,” and words of similar import, when used in this application, shall refer to this application as a whole and not to any particular portions of this application. Where the context permits, words in the above Detailed Description using the singular or plural number may also include the plural or singular number respectively. The word “or” in reference to a list of two or more items, that word covers all of the following interpretations of the word: any of the items in the list, all of the items in the list, and any combination of the items in the list.
Moreover, conditional language used herein, such as, among others, “can,” “could,” “might,” “may,” “e.g.,” “for example,” “such as,” and the like, unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey that certain embodiments include, while other embodiments do not include, certain features, elements and/or states. Thus, such conditional language is not generally intended to imply that features, elements and/or states are in any way required for one or more embodiments or that one or more embodiments necessarily include logic for deciding, with or without author input or prompting, whether these features, elements and/or states are included or are to be performed in any particular embodiment.
While certain embodiments have been described, these embodiments have been presented by way of example only and are not intended to limit the scope of the disclosure. Indeed, the novel apparatus, methods, and systems described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the methods and systems described herein may be made without departing from the spirit of the disclosure. For example, while blocks are presented in a given arrangement, alternative embodiments may perform similar functionalities with different components and/or circuit topologies, and some blocks may be deleted, moved, added, subdivided, combined, and/or modified. Each of these blocks may be implemented in a variety of different ways. Any suitable combination of the elements and acts of the various embodiments described above can be combined to provide further embodiments. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the disclosure.
This application claims priority under 35 U.S.C. § 119(e) to U.S. Provisional Patent Application Ser. No. 63/272,252, titled “PIEZOELECTRIC MICROELECTROMECHANICAL SYSTEM MICROPHONE WITH COMPLIANT ANCHORS,” filed Oct. 27, 2021, the entire contents of which is incorporated by reference herein for all purposes.
Number | Date | Country | |
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63272252 | Oct 2021 | US |