This application relates to the field of microphone structure technologies, and in particular, to a piezoelectric sensing unit, a piezoelectric microphone, and a terminal.
A microphone is a common sound capture device, and is configured to convert a sound signal into an electrical signal. Microphones are classified into a dynamic microphone, a ribbon microphone, an electret microphone (ECM), a micro-electromechanical system (MEMS) capacitive microphone, and an MEMS piezoelectric microphone based on types. Most modern microphones are electret microphones and MEMS capacitive microphones. However, due to a process, the electret microphone is far less consistent in production and less stable in a temperature than the MEMS capacitive microphone. However, the MEMS capacitive microphone needs to use a charge pump to improve sensitivity, resulting in high power consumption. In contrast, the MEMS piezoelectric microphone can convert sound pressure into a charge output by using positive piezoelectric effect of a piezoelectric material provided that there is the sound pressure, resulting in low power consumption.
In the conventional technology, a piezoelectric microphone includes a base having a cavity. A cantilever is prepared in a region of the cavity of the base, and a piezoelectric material layer is prepared on the cantilever, to form a piezoelectric sensing unit of the piezoelectric microphone. In the conventional technology, the cantilever in the piezoelectric microphone usually extends from an edge of the cavity to a center of the cavity, or extends from a center of the cavity to an edge of the cavity, resulting in a short length of the cantilever. A relationship between a charge output of the microphone and pressure exerted on the cantilever has a strong correlation with a length of the cantilever. Therefore, in the conventional technology, the short length of the cantilever in the piezoelectric microphone results in poor charge output effect of the microphone.
This application provides a piezoelectric sensing unit, a piezoelectric microphone, and a terminal, to improve a signal-to-noise ratio of the piezoelectric microphone and improve performance of the piezoelectric microphone.
According to a first aspect, this application provides a piezoelectric sensing unit. The piezoelectric sensing unit includes a base, an auxiliary layer, a central film, a piezoelectric film, and a plurality of cantilevers. The base has a cavity extending in a first direction, the cavity forms a polygonal opening on a first surface of the base, and the polygonal opening has a first side and a second side that are adjacent to each other. The auxiliary layer is formed on the first surface of the base, the auxiliary layer includes a first auxiliary part, and the first auxiliary part is located in a region that is on the first surface and that is adjacent to the first side. The cantilevers are one-to-one connected to sides of the polygonal opening. Specifically, the cantilever includes a first end part and a second end part, the first end part is connected to the first auxiliary part, and a connection point between the first end part and the first auxiliary part is located on a side that is of the first auxiliary part and that is close to the second side. In addition, the cantilever extends in an extension direction of the second side. In this case, in this solution, a length of the cantilever is long, to help improve a signal-to-noise ratio of a piezoelectric microphone. The central film is connected to the second end part of each of the cantilevers, and an orthographic projection of the polygonal opening on a first plane completely covers an orthographic projection of the central film on the first plane, where the first plane is perpendicular to the first direction. The central film is opposite to the cavity of the base. In this case, after a sound wave enters the cavity, the central film may be driven to vibrate, to drive the cantilever to swing. The piezoelectric film is disposed on a surface of the cantilever. Specifically, the piezoelectric film includes a piezoelectric material layer, a first electrode layer, and a second electrode layer, and the piezoelectric material layer is connected to the first electrode layer and the second electrode layer. In this case, the piezoelectric film may convert swing of the cantilever into an electrical signal.
The cantilever includes a first edge and a second edge, and the first edge and the second edge are connected between the first end part and the second end part. At least one of the first edge and the second edge is parallel to the second side of the polygon.
Specifically, in an optional implementation, the central film and the cantilever may be of an integrated structure, to prepare the piezoelectric sensing unit. According to this solution, a process of preparing the piezoelectric sensing unit can be simplified, and reliability of a connection between the central film and the cantilever can be further improved.
The central film may be provided with a hole. Certainly, a quantity of holes and a shape of the hole are not limited. The hole of the central film can release some sound pressure, to increase an acoustic overload point of the piezoelectric sensing unit.
Specifically, the central film and the cantilever may be located on a same plane, or the central film and the cantilever may be located on different planes, to dispose the central film and the cantilever. When the central film and the cantilever are located on different planes, the central film may be located on a side that is of the cantilever and that faces the base, and the central film is connected to the cantilever through the connection part. In this solution, sensitivity of the piezoelectric sensing unit is high, and performance of the piezoelectric microphone having the piezoelectric sensing unit is also good.
Because the central film and the cantilever are disposed on different planes, at least a partial structure of the central film may overlap the cantilever. In this case, an area of the central film may be large, to increase effectively input sound pressure and improve performance of the piezoelectric microphone.
The connection part may specifically include a first connection part and a second connection part. The first connection part and the cantilever may be of an integrated structure, and the second connection part is connected to the first connection part and the central film. According to this solution, connection strength between the central film and the cantilever can be improved, and a service life of the piezoelectric sensing unit can be improved.
When a connection between the first connection part and the second connection part is specifically implemented, the first connection part may have a plurality of first connection holes, and the second connection part is connected to the first connection holes. In this way, reliability of the connection between the first connection part and the second connection part is improved.
In addition, the second connection part may be further connected to the cantilever, so that the central film is connected to the cantilever. Specifically, the cantilever may include at least one second connection hole, and the second connection part is connected to the second connection hole. According to this solution, connection strength between the central film and the cantilever can be improved. This further helps enable the central film to be in an expanded state.
When the first edge of the cantilever is not parallel to the second edge of the cantilever, a width of the cantilever in a direction perpendicular to the second side may be a first width. The first width gradually decreases from the first end part to the second end part. In this solution, a width of a joint between the cantilever and the first auxiliary part is large, and therefore a stress near the first end part of the cantilever is large. This helps convert, into an electrical signal, vibration generated by a sound wave, and then improve signal conversion efficiency. In addition, the first width of the second end part is small. In this case, an area of the central film may be designed to be large. This can increase effectively input sound pressure and improve performance of the piezoelectric microphone.
The first edge and/or the second edge of the cantilever are/is perpendicular to the first side connected to the cantilever. In other words, at least one of the first edge and the second edge is perpendicular to the first side. In this way, in this solution, the cantilever may be perpendicular to the first side, to reduce torque of a root part of the cantilever.
To implement a perpendicular connection between the cantilever and the first side, the first side of an inner cavity of the base may have a groove or protrusion corresponding to the cantilever. It should be noted that the first side may have the groove, to help increase the length of the cantilever.
An effective region of the piezoelectric film is located on a side that is of the cantilever and that is close to the first auxiliary part connected to the cantilever. Because a stress of a region in which the cantilever is connected to the first connection part is large, signal conversion efficiency can be improved, and performance of the piezoelectric microphone can be improved.
The central film may further have an additional mass block. The additional mass block may enable a large swing amplitude of the central film when the central film receives sound pressure, to improve sensitivity of the piezoelectric sensing unit.
In an optional technical solution, lengths of the plurality of cantilevers in the piezoelectric sensing unit may be the same or may be different. This is not limited in this application. Lengths of the plurality of cantilevers are different. When the lengths of the plurality of cantilevers are different, the piezoelectric microphone may have different low-frequency resonant points, and low-frequency sensitivity is high. This can improve a voiceprint recognition capability.
In an optional technical solution, a material of the cantilever is not limited. In a technical solution, the material of the cantilever may be different from that of the piezoelectric material layer, and the cantilever is merely used as a structure layer, and includes only one piezoelectric material layer. In this case, the piezoelectric sensing unit is a piezoelectric sensing unit in a unimorph (Unimorph) mode. In another technical solution, a material of the cantilever may alternatively be the same as that of the piezoelectric material layer. In other words, the cantilever is also used as the piezoelectric material layer. In this case, the piezoelectric sensing unit is a piezoelectric sensing unit in a bimorph (Bimorph) mode.
Specifically, the auxiliary layer and the cantilever may be of an integrated structure, to prepare the piezoelectric microphone. This can facilitate preparation of the auxiliary layer and the cantilever to simplify a preparation process. In addition, reliability of a connection between the auxiliary layer and the cantilever is improved.
According to a second aspect, this application further provides a piezoelectric microphone. The piezoelectric microphone includes a circuit board, a chip, and the piezoelectric sensing unit according to the first aspect. The foregoing chip is disposed on the circuit board, and the first electrode and the second electrode are connected to the chip, so that the piezoelectric sensing unit can process an electrical signal converted from a sound wave.
In an optional technical solution, the piezoelectric microphone further includes a housing, and the circuit board, the chip, and the piezoelectric sensing unit are disposed inside the housing. The housing may protect the circuit board, the chip, and the piezoelectric sensing unit inside, and may also shield interference.
According to a third aspect, this application further provides a terminal. The terminal includes the piezoelectric microphone according to the second aspect. A sound reception effect of the terminal is good. A specific type of the terminal is not limited. For example, the terminal may be a terminal that needs to record a sound, for example, a mobile phone, a headset, an intelligent device, a voice recorder, a hearing aid, a microphone, a voice control device, or a vehicle-mounted voice interaction device.
For ease of understanding, embodiments of this application provide a piezoelectric sensing unit, a piezoelectric microphone, and a terminal. The following describes an application scenario of the piezoelectric sensing unit, the piezoelectric microphone, and the terminal. As a common sound capture device, microphones are currently used in various terminals, to implement functions such as calling or sound control of the terminals. Types of the microphones also change gradually. Because an MEMS piezoelectric microphone has low power consumption, the MEMS piezoelectric microphone is an important research direction of a person skilled in the art. A cantilever in an existing piezoelectric microphone usually extends from an edge of a cavity to a center of the cavity, or extends from a center of a cavity to an edge of the cavity, resulting in a short length of the cantilever. A relationship between a charge output of the microphone and pressure exerted on the cantilever has a strong correlation with a length of the cantilever. Therefore, in the conventional technology, the short length of the cantilever in the piezoelectric microphone results in poor charge output effect of the microphone.
The following describes in detail embodiments of this application with reference to accompanying drawings. Terms used in the following embodiments are merely intended to describe specific embodiments, but are not intended to limit this application. The terms “one”, “a” and “this” of singular forms used in this specification and the appended claims of this application are also intended to include expressions such as “one or more”, unless otherwise specified in the context clearly.
Reference to “an embodiment” or “a specific embodiment” or the like described in the specification means that one or more embodiments of this application include a specific feature, structure, or characteristic described with reference to the embodiment. The terms “include”, “contain”, “have”, and variants thereof all mean “include but are not limited to”, unless otherwise specifically emphasized in another manner.
This application provides a terminal. The terminal includes a piezoelectric microphone, and the piezoelectric microphone is used for recording a sound. A specific type of the terminal is not limited. For example, the terminal may be a terminal that needs to record a sound, for example, a mobile phone, a headset, an intelligent device, a voice recorder, a hearing aid, a microphone, a voice control device, or a vehicle-mounted voice interaction device.
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There are two manners of packaging the piezoelectric microphone. One manner is bottom opening packaging, and the other manner is top opening packaging. The piezoelectric microphone in the embodiment shown in
In this embodiment of this application, the first end part 321 of the cantilever 32 is connected to the first auxiliary part 361 adjacent to the first side 3131, a specific connection point between the cantilever 32 and the first auxiliary part 361 is close to a direction of the second side 3132, and the cantilever 32 extends in the extension direction of the second side 3132. In this case, a maximum length of the cantilever 32 may be close to a length of the second side 3132. In this solution, space of the opening of the cavity 311 can be fully used, so that a length of the cantilever 32 is long. In this embodiment of this application, the piezoelectric sensing unit 3 may be a piezoelectric sensing unit in a unimorph (Unimorph) mode, or may be a piezoelectric sensing unit in a bimorph (Bimorph) mode. A related item OPT (SNR∝10 Log (OPT)) of cantilever signal-to-noise ratio (SNR) optimization in the two modes is:
Herein, ε is a dielectric constant, tan (θ) is a dielectric loss, d31 is a piezoelectric constant, w is a width of the cantilever 32, L is a length of the cantilever 32, t is a thickness of the cantilever 32, and quni is a structure parameter ratio. It can be learned that the related item OPT and the length of the cantilever 32 are in a fifth power relationship, that is, the length of the cantilever 32 has great impact on a signal-to-noise ratio. In this embodiment of this application, when a size of the cavity 311 is fixed, the length of the cantilever 32 may be longer, and a signal-to-noise ratio of the piezoelectric microphone is also greater.
It may be understood that the plurality of cantilevers 32 one-to-one correspond to sides of the polygonal opening 313. In this case, each side of the polygonal opening 313 may be understood as the first side 3131 under different references. Similarly, a region that is of the auxiliary layer 36 and that is adjacent to each side of the polygon opening also forms the first auxiliary part 361 in the case of the first side 3131. To be specific, if a specific cantilever 32 is used as a reference, the auxiliary layer 36 connected to the cantilever 32 is the first auxiliary part 361, and a side of the polygon adjacent to the first auxiliary part 361 is the first side 3131. That is, when different cantilevers 32 are used as references, each side of the polygonal opening 313 may be formed as the first side 3131, and a part that is of the auxiliary layer 36 and that is opposite to the polygonal opening 313 may be the first auxiliary part 361.
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In an optional technical solution, in this embodiment of this application, the piezoelectric sensing unit 3 may be a piezoelectric sensing unit in a unimorph (Unimorph) mode, or may be a piezoelectric sensing unit in a bimorph (Bimorph) mode. When the piezoelectric sensing unit 3 is the piezoelectric sensing unit in the unimorph mode, the cantilever 32 is a base material, and a material of the cantilever 32 is different from a material of the piezoelectric material layer. For example, the cantilever 32 may be made of a silicon-containing material. In another embodiment, when the piezoelectric sensing unit 4 is the piezoelectric sensing unit in the bimorph mode, a material of the cantilever 32 is the same as that of the piezoelectric material layer. In other words, the cantilever is also used as the piezoelectric material layer. Certainly, in some embodiments, the cantilever 32 may alternatively be used as a base material, and two piezoelectric material layers are disposed on the surface of the cantilever, so that the piezoelectric sensing unit in the bimorph mode is formed.
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In a specific implementation, as shown in
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The effective working region 334 is a region in which the piezoelectric film 33 can convert deformation of the piezoelectric material layer 331 into an electrical signal. Specifically, the effective working region 334 may be a region in which the piezoelectric film 33 have the first electrode layer 332, the piezoelectric material layer 331, and the second electrode layer 333.
In a specific implementation, the piezoelectric film 33 may be overall located on a side that is of the cantilever 32 and that is close to the first auxiliary part 361 connected to the cantilever 32, as shown in
Certainly, in another embodiment, for example, in the embodiment shown in
A specific manner of preparing the first electrode layer 332 and the second electrode layer 333 is not limited. In an embodiment, as shown in
Still as shown in
In addition, the central film 37 and the cantilever 32 may alternatively be of an integrated structure. Similarly, the solution facilitates preparation of the central film 37 and the cantilever 32, and the central film 37 and the cantilever 32 may be formed by using a one-time process, so that a preparation process is simplified. In addition, a connection between the cantilever 32 and the central film 37 may be reliable, so that structural reliability of the piezoelectric sensing unit 3 is improved.
In a specific embodiment, the central film 37, the cantilever 32, and the auxiliary layer 36 may be of an integrated structure. In this case, the central film 37, the cantilever 32, and the auxiliary layer 36 may be formed by using a one-time process, so that the process is simplified to a large extent.
As shown in
In the embodiments shown in
Because the central film 37 and the cantilever 32 are disposed on different planes, at least a partial structure of the central film 37 may overlap the cantilever 32. In this case, an area of the central film 37 may be large, to increase effectively input sound pressure and improve performance of the piezoelectric microphone.
To implement a connection between the central film 37 and the second end part 322 of the cantilever 32, the central film 37 may be directly connected to the second end part 322 of the cantilever 32 through the connection part 38, as shown in
Specifically, the first connection part 381 includes a plurality of first connection holes 3811, and the second connection part 382 is connected to the first connection holes 3811. This helps improve connection strength between the second connection part 382 and the first connection part 381.
In a specific embodiment, lengths of the plurality of cantilevers 32 in the piezoelectric sensing unit 3 may be the same or may be different. This is not limited in this application. When lengths of the plurality of cantilevers 32 are different, the piezoelectric microphone may have different low-frequency resonant points, and low-frequency sensitivity is high. This can improve a voiceprint recognition capability.
It is clear that a person skilled in the art can make various modifications and variations to this application without departing from the protection scope of this application. In this way, this application is intended to cover these modifications and variations provided that these modifications and variations of this application fall within the scope of the claims of this application and their equivalent technologies.
This application is a continuation of International Application No. PCT/CN2021/142707, filed on Dec. 29, 2021, the disclosure of which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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Parent | PCT/CN2021/142707 | Dec 2021 | WO |
Child | 18758174 | US |