Piezoelectric transducers may be used to generate soundwaves at various frequencies, including ultrasonic frequencies. The structure of and materials used in a piezoelectric transducer may affect the performance and lifespan of the piezoelectric transducer.
According to an implementation of the disclosed subject matter, a base plate may include a first electrical contact and a second electrical contact. A transduction element may be mounted directly on the base plate and electrically connected to the first electrical contact. A spacer may include a via. The via may include electrically conductive material. The spacer may be mounted on the base plate around the transduction element and the electrically conductive material of the via may be electrically connected to the second electrical contact. A diaphragm may be mounted on the spacer and on the transduction element.
Additional features, advantages, and embodiments of the disclosed subject matter may be set forth or apparent from consideration of the following detailed description, drawings, and claims. Moreover, it is to be understood that both the foregoing summary and the following detailed description are examples and are intended to provide further explanation without limiting the scope of the claims.
The accompanying drawings, which are included to provide a further understanding of the disclosed subject matter, are incorporated in and constitute a part of this specification. The drawings also illustrate embodiments of the disclosed subject matter and together with the detailed description serve to explain the principles of embodiments of the disclosed subject matter. No attempt is made to show structural details in more detail than may be necessary for a fundamental understanding of the disclosed subject matter and various ways in which it may be practiced.
A piezoelectric transducer may include a transduction element, an acoustic impedance matching component, or diaphragm, and a spacer. The transduction element may be a biomorph structure that includes a piece of piezoelectric material mounted on top of an elastic layer. The transduction element may be mounted on a base plate which may provide electrical connections to the transduction element. A spacer may be mounted on the base plate. A diaphragm made of an electrically conductive material may be mounted on top of the piece of piezoelectric material at the center of the diaphragm. The perimeter of the diaphragm may be mounted on top of the spacer. A waveguide and protection grid may be added on top of the diaphragm or the spacer. The piezoelectric transducer may be able to generate sounds waves at various frequencies, including ultrasonic frequencies, and may be able to generate power by receiving sounds waves of various frequencies, including ultrasonic frequencies.
The transduction element of a piezoelectric transducer may be a bimorph structure that may include a piece of piezoelectric material mounted on top of an elastic layer. The piece of piezoelectric material may be made of any suitable piezoelectric material or electrically active material, such as any suitable piezoceramic. The piece of piezoelectric material may be any suitable shape and may have any suitable dimensions. For example, the piece of piezoelectric material may be rectangular and thin, and may have dimensions, for example, of 5.8 mm long×5.8 mm wide×0.19 mm high. The elastic layer may be made of any suitable elastic material, such as, for example, iron-nickel alloys such as invar, aluminum, silicon, titanium, nickel, brass, steel, magnesium, or copper. The elastic layer may have any suitable shape and may any suitable dimensions. For example, the elastic layer may be rectangular and may be bigger than the piece of piezoelectric material, may be an irregular octagon shaped as rectangle with its corners cut and with cutouts at opposing ends, or may be a rectangle with inwardly curved edges and rounded corners. The elastic layer may have cutouts or tethered suspensions which may be used for frequency and performance tuning of the piezoelectric transducer. The piece of piezoelectric material may be mounted onto the elastic layer in any suitable manner, such as, for example, through the use of any suitable adhesive or bonding process. Adhesive may be placed in any suitable location and in any suitable quantity to bond the piece of piezoelectric material to the elastic layer to form the transduction element. The adhesive may be, for example, electrically conductive adhesive.
The transduction element may be mounted on a base plate, or mounting board, which may provide electrical connections to the transduction element. The transduction element may be mounted on the base plate in any suitable manner, such as, for example, through adhesive of any suitable type and quantity placed at any suitable location on the elastic layer of the transduction element and/or the base plate. For example, adhesive may be placed near opposite edges of an elastic layer that is an irregular octagon or may be placed on the rounded corners of an elastic layer that is rectangular with inwardly curved edges rounded corners. The adhesive may be electrically conductive. The transduction element may be mounted onto the base plate so that there is small air gap between any portion of the bottom of surface of the elastic layer that is not covered by adhesive and the base plate.
The base plate, or mounting board, may provide electrical connections to the transduction element. For example, the base plate may include electrical contacts on its top surface for vias that go through to the bottom surface of the base plate. Adhesive on the elastic layer of the transduction element may be placed in contact with one of the electrical contacts when the transduction element is mounted to the base plate, establish an electrical connection between the electrical contact and the transduction element. The base plate may be in any suitable shape, such as, for example, a hexagon, and have any suitable thickness. The base plate may be made of any suitable material, and may be, for example, a PCB with any suitable number of layers. The base plate may include any suitable electrical and electronic components and circuits for providing power to, receiving power from, and controlling the transduction element. Electronics and circuits may be located, for example, on the opposite surface of the base plate from the surface on which the transduction element is mounted.
A spacer may be mounted on the base plate. The spacer may be made of any suitable material such as PCB, plastics, silicones, metals or alloys, ceramics, fiberglass, carbon fiber, or any types of polymers. The spacer may be in any suitable shape or form, such as, for example, a ring shape, a number of pillars, or a hexagon. The shape of the perimeter of the spacer may match the shape of the perimeter of the base plate. The spacer may be mounted to the base plate around the transduction element. The spacer may be mounted to the base plate in any suitable manner, including, for example, through adhesive that may be electrically conductive. The spacer may include a number of vias. The vias may be through holes in the spacer filled with an electrically conductive material. The spacer may be mounted to the base plate so that vias of the spacer are in contact with the electrical contacts on the top surface of the base plate. An electrically conductive adhesive may adhere the electrically conductive material in the via of the spacer to the electrical contact of the base plate, electrically connecting the via of the spacer to the via of the base plate.
A diaphragm made of an electrically conductive material may be mounted on top of the spacer and on top of the piece of piezoelectric material at the center of the diaphragm. The diaphragm may be made of any suitable electrically conductive material, such as, for example, aluminum. The diaphragm may be in any suitable shape, such as, for example, a cup or bowl shape. The diaphragm may be mounted onto the piece of piezoelectric material of the transduction element in any suitable manner, for example, using any suitable adhesive. The adhesive may be placed in any suitable location and used in any suitable quantity. For example, electrically conductive adhesive may be placed at the center of the top surface of the piece of piezoelectric material and may used to bond the center of the diaphragm to the piece of piezoelectric material. The center of the diaphragm may be the center of the cup shape, which have any suitable depth and curvature. The diaphragm may also be mounted to the spacer. For example, the perimeter of the diaphragm may be bonded to the spacer using any suitable electrically conductive adhesive. The adhesive may be placed, for example, on top of the spacer or on the bottom of the perimeter of the diaphragm, including on top of the electrically conductive material in a via of the spacer. This may establish an electrical connection between the diaphragm and an electrical contact of the base plate through the electrically conductive material in the via and the electrically conductive adhesive. The portion of the perimeter of the diaphragm that is bonded to or resting on the spacer may include cutouts. Bonding all or a portion of the perimeter of the diaphragm to the spacer may increase the durability of the diaphragm and improve the diaphragm's resistance to imposed vibrations and mechanical stress.
The piezoelectric transducer may include a circuit that may allow electrical signals to be applied to the transduction element without wire or wire-bond. The circuit may be from a first electrical contact of the base plate through the electrically conductive adhesive between electrical contact and the electrically conductive material in the via of the spacer and then through the electrically conductive material in the via of the spacer, through the electrically conductive adhesive between the electrically conductive material in the via and the diaphragm, through the diaphragm, through the electrically conductive adhesive between the diaphragm and the piece of piezoelectric material on top of the transduction element, through the elastic layer on the bottom of the transduction element, through the electrically conductive adhesive between the elastic layer and a second electrical contact of the base plate, and from the second electrical contact to a power source, power storage, and/or electrical load and back to the first electrical contact on the base plate. Any suitable electrical or electronic components and circuits may be arranged in any suitable manner between the first and second electrical contacts and the power source, power storage, and/or electrical load. For example, the first and second electrical contacts may be connected to a battery. The battery may be able to supply electrical voltage to cause the piece of piezoelectric material to flex, in turn flexing the diaphragm and producing sound waves. The battery may also be able to store electrical energy based on voltage generated by flexing of the piezoelectric material caused by sound waves that cause the diaphragm to flex. The battery may serve as a power source and power storage. The power source and power storage may also be, for example, capacitor, super-capacitor, or a circuit connected to an outside power source, such as a wall outlet. An electrical load may be, for example, any suitable electronic or electric devices or components, such as, for example, the components of a computing device such as a smartwatch, smartphone, tablet, or laptop, or smart television, an amplifier or powered speaker system, any IOT device such as sensor tags or GPS trackers, RFID sensors, security cameras, or wireless keyboards and mice, or an appliance of any suitable type.
The amount of polymer material, such as silicone or epoxy, used in the piezoelectric transducer may be minimal. This may reduce structural damping in the piezoelectric transducer, resulting in improved performance.
In some implementations, the diaphragm and the spacer may be a single integral piece made of an electrically conductive material. The single piece may have a diaphragm portion and a spacer portion. The center of the single piece diaphragm and spacer, which may be the center of the diaphragm portion, may be bonded to the center of the piece of piezoelectric material at the top of the transduction element. The bottom of the single piece, which may be the bottom of the spacer portion, may be bonded to the base plate using an electrically conductive adhesive.
In some implementations, a waveguide and protection grid may be placed on top of the diaphragm. The waveguide and protection grid may provide mechanical protection to the diaphragm while improving the efficiency of the piezoelectric transducer. The waveguide may, for example, be attached to the diaphragm above the locations where the diaphragm is attached to the spacer, for example, on the perimeter of the diaphragm. The protection grid may be attached to the top of the waveguide. In some implementations, the waveguide, protection grid, and diaphragm may be a single integral piece. The waveguide and protection grid may be made from any suitable materials, such as, for example, plastics, silicones, papers, cloths, fiberglass, carbon fiber, metals or alloys, ceramics, or any types of polymers. The waveguide guide may have any suitable shape. For example, the waveguide may be a ring or hexagon with walls of a tapered thickness that may be thicker at the base of the waveguide and thinner at the top of the waveguide. The protection grid may be a grid of any suitable type and grid pattern, with any suitable grid density.
A piezoelectric transducer array may include any number of piezoelectric transducers. The piezoelectric transducers may share a common base plate or may use any suitable number of separate pieces of material, for example, with each piezoelectric transducer having its own separate base plate which may be attached to other base plates. The piezoelectric transducers of a piezoelectric transducer array may be arranged in any suitable pattern. For example, a piezoelectric transducers array with piezoelectric transducers with hexagonal base plates and spacers may use hexagonal tiling. Piezoelectric transducers in the same piezoelectric transducer array may share electrical and electronic components, including components and circuits for controlling, providing power to, and receiving power from transduction elements of the piezoelectric transducers.
Adhesive 125 may be applied to the top of the piece of piezoelectric material 120 at any suitable location, such as, for example, at the center of the piece of piezoelectric material 120. The adhesive 125 may be used to bond the transduction element 100 to a diaphragm. The adhesive 125 may be any suitable adhesive, including, for example, an electrically conductive adhesive. Adhesive 116 and 118 may be applied to the bottom of the elastic layer 120 at any suitable location, such as, for example, between each of the cutouts 112 and 114 and the edge of the elastic layer 110. The adhesive 116 and 118 may be used to bond the transduction element 100 to a base plate, or mounting board. The adhesive 116 and 118 may be any suitable adhesive, including, for example, an electrically conductive adhesive.
The transduction element 100 may be mounted to the base plate 310 in any suitable manner, such as, for example, with adhesives of any suitable type and quantity placed at any suitable location on the elastic layer 110 of the transduction element 100. The adhesive 116 and 118 may be electrically conductive. The transduction element 100 may be mounted to the base plate 310 so that, for example, the adhesive 116 is in contact with the electrical contact 312.
The electrical contacts 312 and 314 may be connected to a power source, power storage, and/or electrical load. An electrical circuit may be formed between the power source, power storage, and/or electrical load through the electrical 314, the adhesive 812, the via 412, the adhesive 552, the diaphragm 510, the adhesive 125, the transduction element 100, the adhesive 116, and the electrical contact 312. The electrical circuit may include any other suitable electric or electronic components for controlling, supplying power to, and receiving power from, the transduction element 100. Electrical voltage may be supplied to the transduction element 100 through this electrical circuit, causing the piece of piezoelectric material 120 to flex which may in turn cause the diaphragm 510 to flex, generating wave such as soundwaves. Flexure of the piece of piezoelectric material 120 caused by flexure of the diaphragm 510, for example, due to sound waves entering the cup 530, may generate an electrical voltage in the electrical circuit that may be stored in any suitable power storage and/or may be used to supply electrical power to any electrical load.
The foregoing description, for purpose of explanation, has been described with reference to specific embodiments. However, the illustrative discussions above are not intended to be exhaustive or to limit embodiments of the disclosed subject matter to the precise forms disclosed. Many modifications and variations are possible in view of the above teachings. The embodiments were chosen and described in order to explain the principles of embodiments of the disclosed subject matter and their practical applications, to thereby enable others skilled in the art to utilize those embodiments as well as various embodiments with various modifications as may be suited to the particular use contemplated.
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Number | Date | Country | |
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20200389739 A1 | Dec 2020 | US |