This application claims the benefit of priority to Japanese Patent Application No. 2016-178379 filed on Sep. 13, 2016. The entire contents of this application are hereby incorporated herein by reference.
The present invention relates to a piezoresistive sensor used to detect inertial force, such as angular acceleration, angular speed, and acceleration.
A piezoresistive sensor includes a detection beam including a linear piezoresistor, a support beam, a weight portion, and a stationary portion. In some piezoresistive sensors, the support beam doubles as the detection beam. The detection beam, the support beam, the weight portion, and the stationary portion are formed by etching a semiconductor substrate. An example of the piezoresistive sensor is disclosed in Japanese Unexamined Patent Application Publication No. 2010-139263.
During formation of the piezoresistor 132r, carriers in the portion 132s1 of the original semiconductor substrate and carriers in the piezoresistor 132r are recombined. For this reason, it is considered that a depletion layer DL in which carriers are virtually absent is formed around the piezoresistor 132r. That is, the base 132s includes the portion 132s1 of the remaining original semiconductor substrate and the depletion layer DL.
It has been known that, in the piezoresistive sensor, a stress that is applied to the piezoresistor 132r increases and detection sensitivity of angular acceleration improves in a manner in which the width of the detection beam 132 in the left and right direction in the figure is decreased. However, in the case where the width of the detection beam 132 in the above direction is decreased, as illustrated in
As illustrated in
As illustrated in
In the above description, the detection beam that detects angular acceleration is described. Similar concerns apply to a detection beam that detects acceleration, in the case where the detection beam is narrow and the depletion layer around the piezoresistor reaches one of the side surfaces of the detection beam.
Preferred embodiments of the present invention provide piezoresistive sensors that enable the effect of a noise from the outside to be significantly reduced or prevented.
According to preferred embodiments of the present invention, in a piezoresistive sensor including a detection beam including a linear piezoresistor and a base in which the piezoresistor is embedded, the structure of the base is improved.
According to a preferred embodiment of the present invention, a piezoresistive sensor includes a detection beam including a linear piezoresistor made of an n-type semiconductor or a p-type semiconductor and a base in which the piezoresistor is embedded.
The piezoresistor is disposed on a first main surface side of the detection beam. The base includes a depletion layer, a first region, and at least one second region. The depletion layer surrounds the piezoresistor and is adjacent to the piezoresistor. The first region is made of a semiconductor having a polarity different from a polarity of the piezoresistor. The at least one second region is made of a semiconductor having a polarity different from the polarity of the piezoresistor and an impurity concentration higher than an impurity concentration of the first region. The at least one second region is exposed from one of side surfaces of the detection beam. The depletion layer is surrounded by a region defined by the first region and the at least one second region.
In the piezoresistive sensor, the at least one second region inhibits the depletion layer from being exposed from the corresponding side surface of the detection beam, and the detection beam is electrically stable. For this reason, the effect of a noise from the outside is significantly reduced or prevented, and the signal to noise ratio is high.
A piezoresistive sensor according to a preferred embodiment of the present invention preferably includes the following features. That is, preferably, the detection beam includes the piezoresistor, and the detection beam and the piezoresistor extend in the same or substantially the same direction. The at least one second region includes two second regions, one of which is exposed from the one of the side surfaces of the detection beam and the other of which is exposed from the other side surface of the detection beam.
In the piezoresistive sensor, the two second regions are provided, one of which is exposed from the one of the side surfaces of the detection beam and the other of which is exposed from the other side surface of the detection beam. Accordingly, the detection beam is electrically stable, because the second regions prevent the depletion layer from being exposed from the side surfaces of the detection beam, for example, even in the case where the width of the detection beam is decreased to increase the detection sensitivity of angular acceleration. For this reason, the effect of a noise from the outside is significantly reduced or prevented, and the signal to noise ratio is high.
In a piezoresistive sensor according to a preferred embodiment of the present invention, the effect of a noise from the outside is significantly reduced or prevented, and the signal to noise ratio is high.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
Preferred embodiments of the present invention will hereinafter be described, and features of the present invention will be described in detail. Examples of piezoresistive sensors according to preferred embodiments of the present invention include a sensor used to control the position of a head of a hard disk drive and to stop writing when an impact is detected, but the piezoresistive sensor is not limited thereto.
A piezoresistive sensor 100, which is the piezoresistive sensor according to a preferred embodiment of the present invention, will be described with reference to
The stationary portion 10 preferably has a frame shape and surrounds a region including the first weight portion 20, the first beam portion 30, the second weight portion 40, and the second beam portion 50. The stationary portion 10 is secured to, for example, a housing, not illustrated. The shapes of the above components are not limited to the shape illustrated in
The first weight portion 20 is elastically supported by the first beam portion 30 with respect to the stationary portion 10. The stationary portion 10, the first weight portion 20, the first beam portion 30, and the control unit, not illustrated, detect angular acceleration that occurs about an axis perpendicular or substantially perpendicular to a main surface of the piezoresistive sensor 100 when the piezoresistive sensor 100 rotates (detection portion A).
The second weight portion 40 is elastically supported by the second beam portion 50 with respect to the stationary portion 10. The stationary portion 10, the second weight portion 40, the second beam portion 50, and the control unit, not illustrated, detect acceleration that occurs in the axial direction parallel to the main surface of the piezoresistive sensor 100, for example, when the piezoresistive sensor 100 is impacted (detection portion B). The design of the second weight portion 40 illustrated in
The first piezoresistor 32ar is preferably made of a p-type semiconductor and is a portion of a Si substrate in which acceptors, such as boron (B) impurities, are diffused such that the concentration of the acceptors peaks at a position deeper than a first main surface of the first detection beam 32a. The peak value of the concentration of the acceptors is preferably not less than about 1×1016 (atoms/cm3) and less than about 1×1018 (atoms/cm3), for example. Each wiring portion is preferably also made of a p-type semiconductor. The peak value of the concentration of acceptors, such as B, in each wiring portion is preferably about 1×1018 (atoms/cm3) or more, for example. The second detection beam 32b, the third detection beam 32c, and the fourth detection beam 32d preferably have the same or substantially the same structure. The above concentrations are determined in accordance with resistance values (power consumption) and temperature characteristics.
According to the present preferred embodiment, the first region 32as1 is preferably made of an n-type semiconductor having an impurity concentration lower than the impurity concentration of the first piezoresistor 32ar, which is the same material as the above semiconductor substrate. The phrase “having an impurity concentration lower than the impurity concentration of the first piezoresistor 32ar” means that a uniform concentration of the donors in the first region 32as1 is lower than a peak value of the concentration of the acceptors in the first piezoresistor 32ar. The impurity concentration of the first region 32as1 may be higher than the impurity concentration of the first piezoresistor 32ar.
Each second region 32as2 is preferably made of an n-type semiconductor having an impurity concentration higher than the impurity concentration of the first region 32as1. The phrase “having an impurity concentration higher than the impurity concentration of the first region 32as1 means that a peak value of the concentration of the donors in each second region 32as2 is higher than a peak value of the concentration of the donors in the first region 32as1. The peak value of the concentration of the donors in each second region 32as2 is preferably about 1×1018 (atoms/cm3) or more, for example.
The second regions 32as2 are adjacent to the depletion layer DL and the first region 32as1. That is, the depletion layer DL is surrounded by a region defined by the first region 32as1 and the second regions 32as2. In this case, as illustrated in
In each detection beam, there are two second regions, one of which is exposed from one of the side surfaces of the detection beam and the other of which is exposed from the other side surface of the detection beam. Accordingly, each detection beam is electrically stable, because the second regions prevent the depletion layer from being exposed from the side surfaces of the detection beam, for example, even in the case where the width of the detection beam is decreased to increase the detection sensitivity of angular acceleration. For this reason, the effect of a noise from the outside is significantly reduced or prevented, and the signal to noise ratio is high.
In the fifth detection beam 52, the fifth piezoresistor 52r1 and the eighth piezoresistor 52r4 extend in the direction perpendicular or substantially perpendicular to the direction in which the fifth detection beam 52 extends. The sixth piezoresistor 52r2 and the seventh piezoresistor 52r3 extend in the same or substantially the same direction as the fifth detection beam 52 extends. The piezoresistors are connected to respective wiring portions, not illustrated.
The fifth piezoresistor 52r1, the sixth piezoresistor 52r2, the seventh piezoresistor 52r3, and the eighth piezoresistor 52r4 are each preferably made of a p-type semiconductor and have the same or substantially the same concentration of the acceptors as the first piezoresistor 32ar described above. Each wiring portion, not illustrated, is preferably also made of a p-type semiconductor and has the same or substantially the same concentration of the acceptors as described above.
The first region 52s1 is preferably made of the same semiconductor as the first region 32as1 in the region C. Each second region 52s2 is preferably made of the same semiconductor as the second regions 32as2 in the region C. The positional relationship between the first region 52s1, the second regions 52s2, and the depletion layers DL is the same as the region C. That is, the depletion layers DL are surrounded by a region defined by the first region 52s1 and the second regions 52s2. At this time, as illustrated in
One of the two second regions 52s2 is exposed from one of the side surfaces of the fifth detection beam 52, and the other second region 52s2 is exposed from the other side surface of the fifth detection beam 52. That is, in the fifth detection beam 52, one of the two second regions 52s2 is exposed from one of the side surfaces of the detection beam, and the other second region 52s2 is exposed from the other side surface of the detection beam. Accordingly, the second regions 52s2 prevent the depletion layers DL from being exposed from the side surfaces of the fifth detection beam 52, and the fifth detection beam 52 is electrically stable. For this reason, the effect of a noise from the outside is significantly reduced or prevented, and the signal to noise ratio is high.
Preferred embodiments are described by way of example herein. The present invention is not limited to the preferred embodiments. Various applications and modifications may be made within the scope of the present invention. For example, each piezoresistor may be made of an n-type semiconductor, and the first region, the second region, and the shield layer provided as necessary may each be made of a p-type semiconductor.
The piezoresistive sensors according to preferred embodiments of the present invention may preferably include an excitation portion (continuous resonance vibration portion). In this case, angular speed based on the Coriolis force resulted from rotation is able to be detected.
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2016-178379 | Sep 2016 | JP | national |