The present invention relates to a pile driving device for driving a pile into the ground, comprising a ram, an anvil and a sleeve, wherein the anvil is accommodated in the sleeve and movable with respect to the sleeve in a driving direction, wherein the ram is reciprocatingly movable with respect to the anvil in the driving direction so as to provide impact energy to the anvil under operating conditions, wherein the anvil and the sleeve contact each other in transverse direction of the driving direction through an anvil guide surface of an anvil guide.
Such a pile driving device is known from EP 1 433 903. When a pile, such as a monopile for supporting a wind turbine, is to be driven into the ground the driving device is located with respect to the pile such that the anvil rests on top of the pile, whereas a lower portion of the sleeve in which the anvil is located surrounds an upper portion of the pile. A portion of the sleeve forms the anvil guide and the inner wall thereof forms the anvil guide surface. Under operating conditions the ram repeatedly strikes onto the anvil. When the ram provides impact energy to the anvil the anvil and the pile are initially lowered in the driving direction with respect to the sleeve. The sleeve will follow the movement such that during repeated strikes the anvil reciprocatingly moves in the driving direction with respect to the sleeve.
A strike of the ram onto the anvil may result in temporarily bending of the anvil, which may lead to deformation of the anvil in the transverse direction. For example, in practice a radial expansion of a few mm may occur. At the same time the anvil can move a few cm within the sleeve due to compression of the pile and penetration of the pile into the ground. Usually, this effect increases with increasing ratios between the size of the anvil and the size of the ram in the transverse direction. For example, diameters of monopiles for off-shore wind turbines are increasing, which leads to increased diameters of anvils, hence increasing ratios between the diameters of the anvil and the ram in case of using similar rams. Another issue is that the contact force between the sleeve and the anvil may be locally increased at the anvil guide surface due to an eccentric location of the anvil within the sleeve, for example due to tight installation clearances. Consequently, a high contact force may arise at the anvil guide surface, which can lead to temperature increase at the anvil guide surface and energy loss due to increased friction between the anvil and the sleeve. It appears that this can result in wear, for example in the form of galling. Besides, energy loss means that less energy is transferred from the ram to the pile under operating conditions.
A pile driving device is disclosed having an anvil guide that is a separate anvil guide that is mounted to one of the anvil and the sleeve such that the anvil guide surface is movable with respect to the one of the anvil and the sleeve in the transverse direction.
Since the guide surface is movable with respect to the one of the anvil and the sleeve the contact stress between the sleeve and the anvil can be lowered if it tends to become too high. This provides the opportunity to minimize wear of the anvil guide surface and a counter surface thereof.
In practice the pile driving device may be configured such that under operating conditions when the anvil is placed directly or indirectly onto a pile to be driven into the ground the ram repeatedly strikes onto the anvil and the anvil reciprocatingly moves with respect to the sleeve in the driving direction. Usually, the driving direction is vertical, but it may also be inclined with respect to the vertical. If the anvil is placed indirectly onto the pile a follower may be disposed between the anvil and the pile. Furthermore, the size of the anvil may be larger than the size of the ram in the transverse direction. The ram and the anvil may have circular cross-sections; in this case the diameter of the anvil may be larger than the diameter of the ram. Preferably, the length of the anvil guide as measured in the driving direction is the same or larger than the maximum stroke of the anvil within the sleeve, for example larger than the thickness of the anvil as measured in the driving direction.
The anvil guide may comprise an elasticity for allowing the anvil guide surface to move, which elasticity has an elastic modulus which is smaller than the elastic modulus of the anvil or of the sleeve in the transverse direction at the location of the anvil. This means that it is easier to displace the anvil guide surface than the anvil or the sleeve in the transverse direction where the anvil is located. The elasticity may also allow the anvil guide surface to change its orientation, for example due to bending of the anvil and to allow the anvil guide surface to move if the anvil is positioned eccentrically in the sleeve.
In a preferred embodiment the anvil guide surface is part of a rigid anvil guide body, which is resiliently mounted to the one of the anvil and the sleeve, since contact forces may be quite high in practice. For example, the rigid anvil guide body may be made of steel. The sleeve and the anvil may also be made of steel such that there is a steel-on-steel contact at the anvil guide surface.
In a particular embodiment the anvil guide is a discrete anvil guide element, wherein one or more of such discrete anvil guide elements are located at a distance from each other in circumferential direction of the anvil. The anvil guide elements may be equally distributed in the circumferential direction.
In a practical embodiment the anvil guide is mounted to the sleeve such that the anvil guide surface is movable with respect to the sleeve in the transverse direction. This provides the opportunity to mount the anvil guide such that it can be replaced from the outside of the sleeve such that in case of replacement of the anvil guide the anvil may remain inside the sleeve.
The sleeve may also be provided with a pile guide element for guiding a pile to be driven into the ground, which pile guide element is displaceable with respect to the sleeve in transverse direction of the driving direction so as to vary its rate of protrusion within the sleeve. This is advantageous in case of using the pile driving device in case of piles of different sizes in cross-section, for example different diameters.
In an alternative embodiment a further anvil guide is mounted to the anvil such that the further anvil guide is movable with respect to the anvil in the transverse direction wherein the further anvil guide has similar functional characteristics as the anvil guide. In this case, the sleeve is provided with the pile guide element and the anvil is provided with the further pile guide element. This minimizes wear and tear of the anvil and the sleeve, resulting in a long operational life of these parts and significant cost reduction. The anvil guide and the further anvil guide may be located at different positions in the driving direction and/or in circumferential direction about the centerline of the sleeve. The further anvil guide may be the same as the anvil guide.
Furthermore, the pile driving device may be provided with sensors for monitoring the actual status of the parts such that the remaining life span of the parts can be assessed regularly.
Preferably, the pile driving device comprises a blocking mechanism for blocking the pile guide element with respect to the sleeve in the driving direction, since this minimizes the risk of vibration of the pile guide element in a direction parallel to the centerline of the sleeve during pile driving, which might lead to damage of the pile guide element and/or the sleeve.
In a practical embodiment the blocking mechanism is provided with a wedge, which is movable in the transverse direction so as to allow blocking and releasing the pile guide element with respect to the sleeve in the driving direction. In case of a sleeve including a circular cross-section the wedge may be movable in radial direction of the sleeve.
The blocking mechanism may be operable from an outer side of the sleeve such that it is easily accessible for operators.
It is noted that the displaceable pile guide element is not necessarily in combination with the anvil guide. In other words, the invention is also related to the following aspects:
The invention is also related to a follower for use in combination with a pile driving device as described above, wherein the follower is suitable to be placed onto a pile such that the anvil is placed indirectly onto the pile through the follower under operating conditions, wherein the follower is a tubular follower including a centerline which is directed in the same direction as the driving direction, wherein the follower is provided with stress relieve slots which are located at a circumference of the follower, wherein the longitudinal directions of the stress relieve slots are parallel to the centerline of the follower.
The stress relieve slots are also used for receiving lifting elements in order to enable hoisting of the follower, for example lifting pins or a lifting beam.
Preferably, each of the stress relieve slots has opposite longitudinal walls which are concave, since this appears to be advantageous in terms of relatively low stress concentrations in the follower.
For example, each of the longitudinal walls may have at least a section which coincides with a section of an ellipse.
A further improvement in terms of relatively low stress concentrations is obtained when an upper rim of the follower, onto which the anvil provides impact energy under operating conditions, has sunken portions at positions where the stress relieve slots are located. This means that under operating conditions the slots are located below the sunken or depressed portions at the upper rim of the follower.
The slots may be located closer to an upper end of the follower, which receives impact energy from the anvil under operating conditions, than to a lower end of the follower.
Aspects of the invention will hereafter be elucidated with reference to schematic drawings illustrating embodiments of the invention by way of example.
The pile driving device 1 is also provided with a sleeve 4. A part of the sleeve 4 is shown
Under operating conditions, when the anvil 5 is placed onto a pile to be driven into the ground the ram repeatedly strikes onto the anvil 5 in the driving direction and the anvil 5 reciprocatingly moves with respect to the sleeve 4 in the driving direction due to the following phenomenon. Each time when the ram strikes onto the anvil 5 the anvil 5 and the pile are initially lowered in the driving direction with respect to the sleeve 4 after which the sleeve 4 follows that movement in downward direction.
Each of the anvil guide elements 8 is further provided with a rigid anvil guide block 11, which has an anvil guide surface 12. The anvil 5 and the sleeve 4 contact each other in the transverse direction through the anvil guide surface 12. The rigid anvil guide block 11 may be made of steel. It is fixed in an anvil guide block holder 13 which in turn is fixed to a stroke limiter 14. The stroke limiter 14 is sandwiched between the anvil guide block holder 13 and the flexible discs 10. Due to the elasticity of the flexible discs 10 the stroke limiter 14, the anvil guide block holder 13 and the rigid anvil guide block 11 are movable together in the transverse direction with respect to the sleeve 4. The displacement is limited by the stroke limiter 14 which is movable between opposite walls at the sleeve 4 and the housing 9, hence defining a maximum stroke of the anvil guide surface 12 with respect to the sleeve 4. The rigid anvil guide block 11 and the anvil guide block holder 13 pass through an opening in the sleeve 4 such that the anvil guide surface 12 is directed to the interior of the sleeve 4 and faces a circumferential surface of the anvil 5.
In order to prevent the plates 18 including the roller 19 from vibrating in a direction parallel to the centerline CL of the sleeve 4 each of the first displaceable pile guide elements 17 is provided with a blocking mechanism in the form of wedges 22 which are movable in radial direction of the centerline CL so as to allow blocking and releasing the first displaceable pile guide elements 17 with respect to the sleeve 4 in the driving direction. The wedges 22 are movable by means of a bolt 23 which can be turned from the outside of the sleeve 4 such that the blocking mechanism is operable from the outside of the sleeve 4.
Similar as described above and shown in
The follower 30 is provided with three stress relieve slots 32. Each of the stress relieve slots 32 has a longitudinal direction that is parallel to the driving direction or a centerline of the follower 30, which centreline coincides with the centerline CL of the sleeve 33. The stress relieve slots 32 are located in an upper portion of the follower 30 and are located at equiangular distance about the centerline of the follower 30. In an alternative embodiment the number of stress relieve slots 32 may be different. The stress relieve slots 32 serve to minimize deformations of the follower 30. Besides, they can be used for lifting the follower 30, possibly together with the anvil 31 and the sleeve 33. The embodiment as shown in
Each of the stress relieve slots 32 has opposite longitudinal walls which are concave. This means that the distance between the longitudinal walls is larger at a distance from upper and lower ends of the slot 32. This shape appears to be very effective in terms of minimizing structural stress peaks in the follower 30. At least a section of each longitudinal wall may coincide with a section of an ellipse.
A further improvement of reducing structural stress peaks is achieved by sunken portions 35 at an upper rim of the follower 30 at positions where the stress relieve slots 32 are located. This is illustrated in
The invention is not limited to the embodiments shown in the drawings and described hereinbefore, which may be varied in different manners within the scope of the claims and their technical equivalents. For example, the anvil guide element may be a flexible block which is mounted to the sleeve.
Number | Date | Country | Kind |
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2028956 | Aug 2021 | NL | national |
This Application is a Section 371 National Stage Application of International Application No. PCT/NL2022/050464, filed Aug. 10, 2022 and published as WO 2023/018329 A1 on Feb. 16, 2023, in English and further claims priority to Netherlands application no. 2028956, filed Aug. 11, 2021, which are hereby incorporated by reference in their entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/NL2022/050464 | 8/10/2022 | WO |