This application claims the priority benefit of Korean Patent Application No. 10-2024-0003945, filed on Jan. 10, 2024, and all the benefits accruing therefrom under 35 U.S.C. § 119, the contents of which are incorporated by reference in their entirety.
The present disclosure relates to a pillar structure and a super junction semiconductor device including the same. More specifically, the present disclosure relates to a pillar structure including a semiconductor layer having a first conductivity type and pillars disposed within the semiconductor layer and having a second conductivity type, and a super junction semiconductor device including the pillar structure.
Generally, a high-voltage semiconductor device such as a power metal-oxide semiconductor field-effect transistor (MOSFET) and an insulated gate bipolar transistor (IGBT) includes a semiconductor layer functioning as a drift region, a gate electrode and a source electrode disposed on the semiconductor layer, and a drain electrode disposed below the semiconductor layer.
For example, the semiconductor layer may have a super junction structure including P-type pillars and N-type pillars. The semiconductor layer may provide a conductive path for drift current flowing from the drain electrode to the source electrode in a turn-on state of the semiconductor device, and may provide a depletion region that expands in a vertical direction by a reverse bias voltage applied in a turn-off state.
The breakdown voltage of the semiconductor device having the super junction structure as described above may be determined by the depletion region provided by the semiconductor layer. However, a high electric field may be formed locally at upper portions of the pillars, and thus the actual breakdown voltage of the semiconductor device may be lower than the theoretically calculated breakdown voltage.
The present disclosure is intended to solve the above problems, and provides a pillar structure that can form an electric field uniformly overall by alleviating local electric field concentration, and a super junction semiconductor device including the same.
In accordance with an aspect of the present disclosure, a pillar structure may include a semiconductor layer having a first conductivity type and pillars having a second conductivity type. The semiconductor layer may include an active region and a peripheral region surrounding the active region. The pillars may extend in a vertical direction within the semiconductor layer and may extend in a horizontal direction across the active region and the peripheral region. Each of the pillars may include an active pillar disposed within the active region, a lower peripheral pillar disposed within the peripheral region and connected to the active pillar, and a pair of upper peripheral pillars disposed on the lower peripheral pillar and branching from the active pillar. The pair of upper peripheral pillars may branch from an interface between the active region and the peripheral region, and may include a pair of connecting portions connected to the active pillar and a pair of extending portions each extending in the horizontal direction from the pair of connecting portions. The pair of connecting portions may be spaced apart from each other on the interface.
In accordance with some embodiments of the present disclosure, the pillar structure may further include body regions having the second conductivity type and each disposed between an upper surface of the semiconductor layer and the pillars.
In accordance with some embodiments of the present disclosure, a distance between the pair of connecting portions may gradually increase in the horizontal direction.
In accordance with some embodiments of the present disclosure, the each of the pillars may further include a pair of expanding portions disposed within the active region and connecting the connecting portions and the active pillar.
In accordance with another aspect of the present disclosure, a super junction semiconductor device may include a substrate having a first conductivity type, a semiconductor layer having the first conductivity type and disposed on the substrate, pillars having a second conductivity type and disposed within the semiconductor layer, and body regions having the second conductivity type and each disposed between an upper surface of the semiconductor layer and the pillars. The semiconductor layer may include an active region and a peripheral region surrounding the active region. The pillars may extend in a vertical direction within the semiconductor layer and may extend in a horizontal direction across the active region and the peripheral region. Each of the pillars may include an active pillar disposed within the active region, a lower peripheral pillar disposed within the peripheral region and connected to the active pillar, and a pair of upper peripheral pillars disposed on the lower peripheral pillar and branching from the active pillar. The pair of upper peripheral pillars may branch from an interface between the active region and the peripheral region, and may include a pair of connecting portions connected to the active pillar and a pair of extending portions each extending in the horizontal direction from the pair of connecting portions. The pair of connecting portions may be spaced apart from each other on the interface.
In accordance with some embodiments of the present disclosure, a distance between the pair of connecting portions may gradually increase in the horizontal direction.
In accordance with some embodiments of the present disclosure, the each of the pillars may further include a pair of expanding portions disposed within the active region and connecting the connecting portions and the active pillar.
In accordance with some embodiments of the present disclosure, the super junction semiconductor device may further include gate electrodes extending in the horizontal direction and disposed on the semiconductor layer between the body regions, gate insulating layers disposed between the semiconductor layer and the gate electrodes, and source regions disposed in surface portions of the body regions.
In accordance with some embodiments of the present disclosure, the body regions may include first body regions disposed in the active region and second body regions disposed in the peripheral region. In such case, the source regions may be disposed in surface portions of the first body regions.
In accordance with some embodiments of the present disclosure, the super junction semiconductor device may further include an interlayer insulating layer disposed on the gate electrodes and the body regions, a source electrode disposed on the interlayer insulating layer, and source contacts connecting the source electrode and the source regions through the interlayer insulating layer.
In accordance with some embodiments of the present disclosure, the source contacts may be connected to the first body regions through the source regions.
In accordance with some embodiments of the present disclosure, the super junction semiconductor device may further include body contacts connecting the source electrode and the second body regions through the interlayer insulating layer.
In accordance with some embodiments of the present disclosure, the semiconductor layer may further include a transition region disposed between the active region and the peripheral region. In such case, the pillars may extend across the transition region in the horizontal direction.
In accordance with some embodiments of the present disclosure, the pillars may further include transition pillars disposed in the transition region. In such case, a diffusion region having the second conductivity type may be disposed on the transition pillars, and a reverse recovery region having the second conductivity type and an impurity concentration higher than that of the diffusion region may be disposed on the diffusion region.
In accordance with some embodiments of the present disclosure, the super junction semiconductor device may further include second pillars having the second conductivity type. The second pillars may extend in the vertical direction and the horizontal direction within a portion of the peripheral region disposed on one side of the transition region.
In accordance with some embodiments of the present disclosure, a second diffusion region having the second conductivity type may be disposed on a second pillar adjacent to the transition region among the second pillars, and a RESURF (Reduced Surface Field) region having the second conductivity type and having an impurity concentration lower than that of the second diffusion region may be disposed on remaining second pillars.
In accordance with the embodiments of the present disclosure as described above, the upper peripheral pillars branching from the active pillars in the horizontal direction may be disposed in upper portions of the peripheral region. The upper peripheral pillars may increase PN junction area in the upper portions of the peripheral region. Accordingly, the electric field may be prevented from being concentrated in the upper portions of the peripheral region, and thus, the breakdown voltage of the super junction semiconductor device may be significantly improved.
The above summary of the present disclosure is not intended to describe each illustrated embodiment or every implementation of the present disclosure. The detailed description and claims that follow more particularly exemplify these embodiments.
Embodiments can be understood in more detail from the following description taken in conjunction with the accompanying drawings, in which:
While various embodiments are amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail. It should be understood, however, that the intention is not to limit the claimed inventions to the particular embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the subject matter as defined by the claims.
Hereinafter, embodiments of the present disclosure are described in more detail with reference to the accompanying drawings. However, the present disclosure is not limited to the embodiments described below and is implemented in various other forms. Embodiments below are not provided to fully complete the present disclosure but rather are provided to fully convey the range of the present disclosure to those skilled in the art.
In the specification, when one component is referred to as being on or connected to another component or layer, it can be directly on or connected to the other component or layer, or an intervening component or layer may also be present. Unlike this, it will be understood that when one component is referred to as directly being on or directly connected to another component or layer, it means that no intervening component is present. Also, though terms like a first, a second, and a third are used to describe various regions and layers in various embodiments of the present disclosure, the regions and the layers are not limited to these terms.
Terminologies used below are used to merely describe specific embodiments, but do not limit the present disclosure. Additionally, unless otherwise defined here, all the terms including technical or scientific terms, may have the same meaning that is generally understood by those skilled in the art.
Embodiments of the present disclosure are described with reference to schematic drawings of ideal embodiments. Accordingly, changes in manufacturing methods and/or allowable errors may be expected from the forms of the drawings. Accordingly, embodiments of the present disclosure are not described being limited to the specific forms or areas in the drawings, and include the deviations of the forms. The areas may be entirely schematic, and their forms may not describe or depict accurate forms or structures in any given area, and are not intended to limit the scope of the present disclosure.
Referring to
The semiconductor layer 120 may include an active region AR and a peripheral region PR surrounding the active region AR. The pillars 130 may extend in a vertical direction within the semiconductor layer 120, and may extend in a horizontal direction across the active region AR and the peripheral region PR. For example, as shown in
In accordance with an embodiment of the present disclosure, each of the pillars 130 may include an active pillar 132 formed in the active region AR and a peripheral pillar formed in the peripheral region PR. The peripheral pillar may include a lower peripheral pillar 134 connected to the active pillar 132, and a pair of upper peripheral pillars 136 formed on the lower peripheral pillar 134 and branching from the active pillar 132 in the Y-axis direction. Further, the pair of upper peripheral pillars 136 may branch upward from the lower peripheral pillar 134.
Referring to
In particular, the pair of connecting portions 138 may be spaced apart from each other in a second horizontal direction perpendicular to the horizontal direction, for example, in the X-axis direction, on the interface between the active region AR and the peripheral region PR. That is, the pair of connecting portions 138 may be spaced apart from each other in the X-axis direction on the interface. Further, a distance between the pair of connecting portions 138 may gradually increase in the Y-axis direction.
As another example, as shown in
A distance between the lower peripheral pillars 134 may be the same as a distance between the active pillars 132, and a distance between the extending portions 140 of the upper peripheral pillars 136 may be smaller than the distance between the active pillars 132. That is, the active pillars 132 and the lower peripheral pillars 134 may have a first pitch, and the extending portions 140 of the upper peripheral pillars 136 may have a second pitch smaller than the first pitch. For example, the first pitch may be twice the second pitch.
Further, the lower peripheral pillars 134 may have the same width as the active pillars 132, and the upper peripheral pillars 136 may have a smaller width than the active pillars 132. That is, the active pillars 132 and the lower peripheral pillars 134 may have a first width, and the upper peripheral pillars 136 may have a second width smaller than the first width. For example, the first width may be twice the second width.
Referring again to
Source regions 154 may be formed in surface portions of the body regions 150 and 152. In particular, the body regions 150 and 152 may include first body regions 150 disposed in the active region PR and second body regions 152 disposed in the peripheral region PR. That is, the first body regions 150 may be connected to the active pillars 132, and the second body regions 152 may be connected to the upper peripheral pillars 136. In such case, the source regions 154 may be formed in surface portions of the first body regions 150.
An interlayer insulating layer 164 may be formed on the gate electrodes 160 and the body regions 150 and 152, and a source electrode 170 may be formed on the interlayer insulating layer 164. The source electrode 170 and the source regions 154 may be connected to each other by source contacts 166 extending in the vertical direction through the interlayer insulating layer 164. In particular, as shown in
Additionally, as shown in
A drain electrode 172 may be formed on a lower surface of the substrate 102, and the active region AR of the semiconductor layer 120 may function as a drift region that provides a conductive path for drift current flowing from the drain electrode 172 to the source electrode 170 in the turn-on state of the super junction semiconductor device 100.
For example, a high-concentration N-type semiconductor substrate may be used as the substrate 102, and the substrate 102 may function as a drain region between the semiconductor layer 120 and the drain electrode 172. The semiconductor layer 120 may be an N-type epitaxial layer formed on the substrate 102 through an epitaxial growth process, and portions of the semiconductor layer 120 between the pillars 130 may function as N-type pillars.
The pillars 130 may be formed through an ion implantation process after forming the semiconductor layer 120. Specifically, the pillars 130 may be P-type impurity regions and may be formed by repeatedly performing ion implantation processes while varying the ion implantation depth.
The body regions 150 and 152 may be formed through an ion implantation process between the pillars 130 and the upper surface of the semiconductor layer 120, and may be P-type impurity regions with a relatively higher impurity concentration than the pillars 130. The source regions 154 may be formed in surface regions of the first body regions 150 through an ion implantation process, and may be high-concentration N-type impurity regions.
In the turn-off state of the super junction semiconductor device 100, a reverse bias voltage may be applied to the source electrode 170, and accordingly, an interior of the semiconductor layer 120 may be in a depleted state. In particular, while the source regions 154 are formed in the first body regions 150, the source regions 154 are not formed in the second body regions 152. According to the prior art, for the above-described reasons, the upper portions of the peripheral region PR may not be sufficiently depleted, and accordingly, the electric field may be concentrated in the upper portions of the peripheral region PR. However, in accordance with an embodiment of the present disclosure, the upper peripheral pillars 136 formed below the second body regions 152 may relatively increase the PN junction area, and thus, the interior of the semiconductor layer 120 may be fully depleted. As a result, it is possible to prevent the electric field from being concentrated in the upper portions of the peripheral region PR.
Meanwhile, the second pillars 146 may disposed within the side portions of the peripheral region PR disposed on both sides of the active region AR in the X-axis direction. In order to form the interior of the semiconductor layer 120 in a fully depleted state, the second pillars 146 may have a third pitch that is smaller than the first pitch of the active pillars 132. That is, a distance between the second pillars 146 may be narrower than the distance between the active pillars 132, and may be appropriately adjusted to fully deplete the semiconductor layer 120.
Referring again to
Referring to
A reverse recovery region 184 may be formed on the P-type diffusion region 182 to reduce resistance to reverse recovery current. For example, a P-type reverse recovery region 184 may be formed on the P-type diffusion region 182. In such case, the P-type reverse recovery region 184 may have a higher impurity concentration than the P-type diffusion region 182.
A field oxide region 186 may be formed on the reverse recovery region 184, and the interlayer insulating layer 164 may be formed on the field oxide region 186. In addition, a gate pad 188 electrically connected to the gate electrodes 160 may be formed on the interlayer insulating layer 164.
Meanwhile, the second pillars 146 may be formed in a side portion of the peripheral region PR adjacent to the transition region TR. In particular, as shown in
In accordance with the embodiments of the present disclosure as described above, the upper peripheral pillars 136 branching from the active pillars 132 in the Y-axis direction and branching upward from the lower peripheral pillars 134 may be disposed in the upper portions of the peripheral region PR. The upper peripheral pillars 136 may increase PN junction area in the upper portions of the peripheral region PR. Accordingly, the electric field may be prevented from being concentrated in the upper portions of the peripheral region PR, and thus, the breakdown voltage of the super junction semiconductor device 100 may be significantly improved.
Although the example embodiments of the present disclosure have been described with reference to the specific embodiments, they are not limited thereto. Therefore, it will be readily understood by those skilled in the art that various modifications and changes can be made thereto without departing from the spirit and scope of the present disclosure defined by the appended claims.
Number | Date | Country | Kind |
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10-2024-0003945 | Jan 2024 | KR | national |