Pilot assembly

Information

  • Patent Grant
  • 6293784
  • Patent Number
    6,293,784
  • Date Filed
    Friday, February 18, 2000
    25 years ago
  • Date Issued
    Tuesday, September 25, 2001
    23 years ago
  • Inventors
  • Examiners
    • Lazarus; Ira S.
    • Cocks; Josiah C.
    Agents
    • Flynn, Thiel, Boutell & Tanis, P.C.
  • CPC
  • US Classifications
    Field of Search
    • US
    • 431 343
    • 431 266
    • 431 264
    • 431 278
    • 431 354
    • 431 355
    • 431 259
    • 431 263
    • 431 42
    • 431 43
    • 431 154
    • 431 155
    • 431 189
  • International Classifications
    • F23D1136
Abstract
A pilot assembly includes a two part pilot housing and an orifice member mounted between the two housing parts. One housing part is fixable to a mount in a gas burning device and has a through passage. The orifice member is received in the passage. At least a portion of the other housing part is received in the passage to fix the orifice member in the passage.
Description




FIELD OF THE INVENTION




The present invention relates to pilot assemblies, and, more particularly to pilot assemblies of the type having a changeable pilot orifice member.




BACKGROUND OF THE INVENTION




Gaseous fuel (hereafter for simplicity, gas) burning devices, such as conventional hot water heaters and gas fireplaces, typically burn natural gas or propane. Pilot assemblies are conventionally mounted in, and used to light, such gas burning devices. A conventional pilot assembly includes a pilot which continuously burns gas at a low rate to provide a pilot flame. The pilot flame in turn lights an adjacent main burner when gas is supplied to the main burner.




As a convenient example of a conventional environment for such a pilot assembly, a conventional gas fireplace GF (

FIG. 7

) includes a floor


8


, a fireplace box


9


extending upwardly from the floor


8


, and conventional fireplace hardware


10


mounted in the fireplace box


9


. The box


9


encloses sufficient volume for the fireplace hardware


10


and fireplace flames. The fireplace hardware


10


includes a grate


11


(in broken lines) standing on the floor


8


, imitation noncombustible logs


12


(in broken lines) resting on the grate


11


, a main burner


13


mounted to the floor


8


in substantially hidden relation behind the grate


11


and logs


12


, and a pilot assembly


15


. The main burner has plural gas flame producing nozzles


14


, some adjacent the pilot assembly


15


.




A typical conventional pilot assembly


15


(

FIG. 8

) includes a horizontal mounting bracket


17


fixed by any conventional means, not shown, with respect to the main burner


13


. The pilot assembly


15


is substantially hidden behind the main burner


13


. The assembly


15


includes a pilot


19


, an ignitor


21


, a thermocouple


22


, and a thermopile generator


23


, which are fixed on, and extend vertically through, the mounting bracket


17


in side-by-side relation.




The pilot


19


(

FIG. 8

) includes a one piece housing


27


extending vertically through and fixed to the central portion of the bracket


17


. A semirigid, metal, gas supply tube


28


connects the bottom of the pilot housing


27


through a conventional pilot valve V to a conventional gas source GS. A typical pilot valve V is spring biased closed (to block gas flow to the pilot


19


), but can be opened manually and can be held open electrically (to allow gas flow to the pilot).

FIG. 8

schematically shows a suitable conventional pilot valve V comprising a spring biased closed valve core C


1


interposed between the gas source GS and pilot supply tube


28


, and a manual opener (e.g. push button) B


1


and electromagnetic hold-open (e.g. solenoid) E


1


actuable to respectively open and hold-open the valve core C


1


against its spring S


1


.




The upper end of the pilot housing


27


normally emits a pilot flame (not shown) fueled by gas supplied through the open valve V and tube


28


. A pilot flame target


31


is fixed atop the housing


27


to direct the pilot flame laterally (to the right and left and forward out to the page in

FIG. 8

) along paths from the target


31


. The top of the ignitor


21


(

FIG. 8

) is adjacent one side (the left side in

FIG. 8

) of the target


31


, for igniting gas flow therefrom to establish the pilot flame of pilot


19


. The tops of the thermocouple


22


and thermopile generator


23


closely flank the target


31


(FIG.


8


), so as to be in the pilot flame path from opposite sides of the target


31


and with the ignitor


21


snugly spaced between the thermocouple


22


and target


31


. The front of the flame target


31


is adjacent ones of the gas outlet nozzles of the main burner


13


, such that the forward directed flame pilot flame component ignites the main burner


13


.




An electrically insulated wire


24


(

FIG. 8

) electrically couples the bottom of the ignitor


21


to the output of a conventional ignitor voltage source, here for example a conventional, manually actuable, push button, piezo-electric voltage source PZ, grounded to the bracket


17


. Given a supply of gas through the pilot valve V to the pilot


19


, manual actuation of the piezo voltage source discharges an electrical spark between the tops of the ignitor


21


and pilot


19


, thereby igniting the pilot gas flow and starting the pilot flame.




A relatively stiff wire


25


extends from the bottom of the thermocouple


22


to the control input of the electromagnetic hold-open E


1


of pilot valve V. The thermocouple


22


, when heated by the pilot flame from pilot


19


, supplies a voltage (typically in the range of millivolts) to the solenoid E


1


to maintain the valve V open and so maintain gas flow to the pilot and keep the pilot flame on. If the pilot flame becomes extinguished, the thermocouple


22


cools, its voltage output drops, and the solenoid E


1


relaxes and the spring S


1


closes the valve V and shuts off gas flow to the pilot


19


.




The bottom of thermopile generator


23


(

FIG. 8

) connects through a heat shielded, relatively stiff, electrically insulated wire pair


26


to a main gas safety valve MV interposed between the conventional gas source GS and the main burner


13


. The thermopile generator


23


responds to pilot flame heat to electrically open the main valve MV to supply gas from the gas source GS to the main burner


13


and responds to lack of pilot flame heat to close the valve Mv and thus shut off gas flow to the main burner


13


. The main safety valve MV may be a conventional solenoid valve (like pilot V but without the manual opener B


1


) comprising a valve core C


2


spring biased closed by a spring S


2


and openable by a solenoid E


2


.




Typically, a manual control MC, in the form of a manually adjustable valve, is in series with the main safety valve MV, between the gas source GS and main burner MB, to allow the human operator of the fireplace GF to turn on and off, and vary the flame height of, the main burner MB.




The top and bottom ends of the one-piece pilot housing


27


(

FIG. 9

) are spaced above and below the bracket


17


. The housing


27


has a radially inwardly stepped, upper housing portion


45


. The housing


27


also has a stepped axial through passage


29


. The passage


29


has a substantially cylindrical top portion


42


, an enlarged-diameter midportion


43


and a further enlarged-diameter, bottom opening, internally threaded recess


44


. The portions


42


and


43


are separated by a tapered annular step


46


. The midportion


43


and recess


44


are separated by an annular step


47


, the upper portion of which is tapered upward and inward. The open top


48


of the passage


29


acts as the ignited gas/air mixture (flame) outlet nozzle of the pilot


19


.




The pilot flame target


31


comprises a semi-circular base


38


which is fixed, by any convenient means, such as welding, to the upper housing portion


45


. The target


31


has an inverted trough-like, pilot flame deflector


39


fixedly upstanding from the base


38


and spaced above the pilot flame nozzle


48


for deflecting the pilot flame laterally (to the left and right in

FIG. 9

) toward the ignitor


21


, thermocouple


22


and thermopile generator


23


and forwardly (out of the page in

FIG. 9

) toward the main burner


13


.




At least one air supply aperture


32


opens radially through the peripheral wall of the housing


27


and into the midportion


43


of the passage


29


. The aperture


32


may be above the bracket


17


as here shown, or below it.




An inverted cup-shaped, pilot orifice-containing member


33


includes a substantially cylindrical peripheral wall


35


, a horizontal top end wall


36


, a central orifice


34


preferably centered in the end wall


36


, and a radially outwardly and downwardly flared bottom flange


40


. The orifice member


33


is assembled in the pilot housing


27


by upward insertion through the threaded bottom recess


44


. When so installed, as seen in

FIG. 9

, the top end wall


36


, with its orifice


34


, is located closely below the air aperture


32


, the peripheral wall


35


is in snug sliding engagement with the lower portion of the passage midportion


43


, and the bottom flange


40


snugly abuts the tapered step


47


.




The pilot gas supply tube


28


has an upper end fixedly tipped by a ferrule


37


(

FIG. 9

) that is tapered at its upper and lower ends


51


and


52


.




A spool-like, annular fitting


41


(

FIG. 9

) is snugly but axially and rotatably slidably sleeved on the gas supply conduit


28


below the ferrule


37


. The fitting


41


adjacent its lower end has a wrench-engageable (here hexagonal) rim


53


. The fitting


41


is externally threaded at


54


adjacent its upper end and has a central throughbore


55


. The upper end of the fitting throughbore


55


is tapered at


56


. The gas supply tube


28


is fixed to the bottom of the housing


27


by inserting the ferrule


37


into the housing bottom recess


44


until it rests against the tapered bottom flange


40


of the orifice member


33


. The fitting


41


is then threaded into the threaded bottom recess


44


of the housing


27


. Threadedly tightening the fitting


41


axially presses it, fitting taper


56


to ferrule taper


52


, against the bottom of the ferrule


37


and in turn presses the ferrule


37


axially upward so that its upper taper


51


forcibly presses the bottom flange


40


against the tapered step


47


of the housing


27


. This locks in place the orifice member


33


in the housing


27


and prevents leakage of gas, such that all gas from the gas supply tube


28


must pass up through the orifice


34


and mix with air from the aperture


32


, and such that the resultant gas/air mixture must pass upwardly through the passage top portion


42


and out the nozzle


48


for ignition and production of the pilot flame.




However, different fuel gases differ in energy content and so require different sized orifices


34


to supply gas at different flow rates for maintaining the desired size pilot flame. Manufacturers, retailers, and repair persons must thus inventory different pilot assemblies


15


(

FIG. 8

) for different gaseous fuels, or must change the orifice member


33


(

FIG. 9

) in a given assembly if a different fuel gas than originally contemplated is to be used. Unfortunately, inventorying different pilot assemblies


15


, and more importantly appliances incorporating them, is space consuming and expensive.




Also, unfortunately, in such prior pilot assemblies


15


(FIG.


8


), changing the orifice member


33


(

FIG. 9

) is difficult and time consuming because access to the orifice member


33


is difficult before, and particularly after, prior pilot assembly


15


is installed in a gas burning device, for example a fireplace or water heater. More particularly, to remove the existing pilot orifice member


33


, the fitting


41


and gas supply tube


28


must be removed from the bottom of the pilot


19


. However, access to the fitting


41


is usually, at least partially, blocked, e.g. by the bracket


17


and main burner


13


, if not additionally by user device structure, such as the nonflammable logs


12


, grate


11


or a fireplace box


9


(FIG.


7


). Further, the stiffness of the gas supply tube


28


requires either that it be bent (thus risking kinking and disabling) away from the pilot


19


, or that the bracket


17


be disconnected from supporting structure of a user device and that the relatively stiff electrical conductor members


25


,


26


also be disconnected to enable access to the bottom of the pilot


19


.




Accordingly, objects of the present invention include providing a pilot assembly having more efficient access to the pilot orifice member, and easing converting the pilot from one gaseous fuel to another.




SUMMARY OF THE INVENTION




The objects and purposes of the present invention, including those set forth above, are met, according to one form of the present invention, by providing a pilot assembly which includes two pilot housing parts, and a pilot orifice member mounted between the two pilot housing parts. One pilot housing part is fixed to a gas supply. The second pilot housing part is removably fixed to the one pilot housing part. In another embodiment of the present invention, the pilot orifice member is accessible from above a bracket by removing an upper housing part upwardly from a cover housing part.











BRIEF DESCRIPTION OF THE DRAWINGS




In the drawings,





FIG. 1

is an elevational view of a pilot assembly embodying the invention;





FIG. 2

is a cross sectional view of the pilot of

FIG. 1

;





FIG. 3

is a cross sectional view of the lower housing member of the pilot of

FIG. 2

;





FIG. 4

is a cross sectional view of the upper housing member of the pilot of

FIG. 2

;





FIG. 5

is an elevational view of a modified pilot assembly embodying the invention;





FIG. 6

is a cross sectional view of the pilot of

FIG. 5

;





FIG. 7

is a front view of a typical conventional fireplace, equipped with a prior art pilot assembly, and with the fireplace box, grate, and nonflammable logs shown in broken line;





FIG. 8

is a front view of the prior art pilot assembly of

FIG. 7

;





FIG. 9

is a cross sectional view of the prior art pilot of

FIG. 8

; and





FIG. 10

is a cross sectional view of the housing of the

FIG. 9

pilot.











Certain terminology will be used in the following description for convenience in reference only and will not be limiting unless explicitly recited in the claims. The words “up”, “down”, “top”, “bottom” will designate directions in the drawings to which reference is made. Such terminology will include derivatives and words of similar meaning.




DETAILED DESCRIPTION





FIGS. 1-4

disclose a pilot assembly


49


embodying the present invention. While the present invention may be embodied in other structures, for convenience in present disclosure the pilot assembly


49


of

FIGS. 1-4

is described below as an improvement on, and hence modification of, the prior art pilot assembly


15


above discussed as to

FIGS. 7-10

. Thus, for convenient reference, parts of the inventive pilot assembly


49


(

FIGS. 1-4

) substantially corresponding to parts of the prior art pilot assembly


15


will be referred to by the same reference numerals, with the suffix “A” added. Thus, the

FIGS. 1-4

pilot assembly may be similar to that shown in

FIGS. 7-10

except as follows.




The inventive pilot assembly


49


(

FIG. 1

) includes an improved pilot


50


. The pilot


50


(

FIG. 2

) includes a two-part housing


64


comprising a substantially tubular upper housing member


66


and a substantially tubular lower housing member


68


.




The lower housing member


68


(

FIGS. 2 and 3

) comprises an elongate, generally cylindrical peripheral wall


71


whose exterior surface


72


is radially inwardly stepped at


73


to narrow the upper end portion


79


. The step


73


seats against the bottom of the mounting bracket


17


A. The lower housing member upper end portion


79


is fixed to the mounting bracket


17


A by any conventional means, for example staking, welding, etc. The major length of the lower housing member


68


depends downwardly from the mounting bracket


17


A and ends at


81


. A diametral, preferably integral wall


76


divides the lower housing passage


74


into upper and lower internally threaded, recesses


77


,


78


. The diametral wall


76


includes a coaxial boss


97


protruding upwardly into the upper recess


77


. An annular gap


96


radially spaces the boss


97


from the interior surface of the peripheral wall


71


. The boss


97


has an upwardly inwardly tapered peripheral wall


98


. The diametral wall


76


is axially perforated by a reduced diameter gas flow hole


94


coaxially connecting the greater diameter upper and lower recesses


77


,


78


.




The lower recess


78


(

FIG. 3

) is stepped radially outward and downward. Starting downward from the diametral wall


76


, the lower recess


78


includes an inner, downward flared, tapered step


80


; an increased diameter, cylindrical wall


83


; an outer tapered step


84


; and an internally threaded, substantially cylindrical mouth


82


.




The ferrule


37


A (FIG.


2


), gas supply tube


28


A and fitting


41


A are all received in the mouth


82


of lower recess


78


. Tightly threading the fitting


41


A into the threaded mouth


82


gas sealingly seats the ferrule upper tapered surface


51


A against the tapered step


84


.




The upper housing member


66


(

FIGS. 2 and 4

) comprises an elongate, hollow, generally tubular wall


105


having upper and lower end portions


107


and


108


, axially flanking a midportion


106


. The midportion


106


has a wrench engageable (e.g. hexagonal) outer surface. The lower end portion


108


is externally threaded at


111


. The upper and lower end portions


107


,


108


are stepped radially inward from the periphery of the midportion


106


. The upper housing member


66


includes a coaxially extending through passageway


113


having a downward facing, tapered annular midstep


115


and a convexly radiused bottom step


116


. An air supply aperture


117


opens radially through the peripheral portion of the upper housing member


66


just below the midstep


115


and above the lower end portion


108


.




The pilot


50


(

FIG. 2

) is assembled as follows. The lower housing member


68


is inserted upwardly snugly into a hole


124


in bracket


17


A until the stop


73


abuts the underside of the bracket. The member


68


is fixed pendently to the bracket


17


A by any convenient means (e.g. peening, welding, etc.).




The gas supply tube


28


A, ferrule


37


A and fitting


41


A are then upwardly inserted in the lower recess


78


. Threadedly tightening the fitting


41


A in the threaded mount


82


sealingly wedges the tapered upper end


51


A of the ferrule


37


A against the tapered step


84


of the lower housing member


68


.




Then, the orifice member


33


A is centered in the upper recess


77


of the lower housing member


68


with its flared lip


101


coaxially fitted on the tapered peripheral wall


98


of the boss


97


.




Then, the upper housing member


66


is sleeved over the orifice member


33


A and threaded into the upper recess


77


of the lower housing member


68


until the lip


101


is tightly and sealingly sandwiched between the tapered wall


98


of the lower housing member


68


and the tapered bottom step


116


of the upper housing member


66


. The tapers of the wall


98


, step


116


and lip


101


are substantially equal to provide a circumferentially complete axially extended gas seal therebetween.




To convert the pilot


50


to a different fuel gas, the upper housing member


66


and orifice member


33


A are upwardly removed from the lower housing member


68


, a new orifice member


33


A of different, suitable orifice


34


A diameter is inserted and the upper housing member


66


is replaced on the lower housing member


68


. Advantageously, this can be done from entirely above the bracket


17


A and there is no need of access below the bracket


17


A or removal of the gas supply tube


28


A (or electrical members


24


,


25


or


26


) or dismantling of bracket


17


A or adjacent user structure (e.g.

FIG. 7

fireplace structure).




MODIFICATION




A typical modified inventive pilot assembly


150


(

FIGS. 5 and 6

) may be used in water heaters. For convenient reference parts of the pilot assembly


150


substantially corresponding to parts of the pilot assembly


49


of

FIG. 1

will be referred to by the same reference numerals with the suffix “B” added. The

FIGS. 5 and 6

pilot assembly is preferably similar to that of

FIGS. 1-4

except as follows.




The modified pilot assembly


150


(

FIGS. 5 and 6

) includes a bracket


17


B, which fixedly mounts an ignitor


21


B and a pilot


152


.




The pilot


152


has a lower housing member


68


B (

FIG. 6

) fixed to and depending from the bracket


17


B. The lower body member


68


B differs from the member


68


(

FIG. 3

) primarily in that its peripheral wall


71


B is longer, axially between the threads


77


B and the boss


97


B, than the peripheral wall


71


.




The pilot


152


includes an upper housing member


154


.




The upper housing member


154


(

FIG. 6

) has an elongate, generally tubular peripheral wall


155


having upper and lower end portions


157


and


159


flanking a midportion


160


. The upper end portion


157


has a wrench engageable (e.g. hexagonal) outer surface portion


156


. The midportion


160


has a threaded outer surface


158


. The member


154


has a coaxial through passage


163


. The passage


163


is generally of hour glass shape and includes an upper, enlarged diameter, target receiving recess


164


, a lower, enlarged diameter recess


166


, and a reduced diameter intermediate portion


167


connected by tapered steps


165


and


169


to the upper and lower recesses


164


and


166


. The lower recess


166


has a downward facing, tapered step


168


at its lower end.




An inverted, cup shaped orifice member


170


includes a top end wall


172


, a stepped peripheral wall


174


depending from end wall


172


, and a stepped flared skirt


179


depending from the peripheral wall


174


. The top end wall includes a central orifice


173


. The peripheral wall


174


includes an upper wall portion


176


, which has a diameter less than the intermediate passage portion


167


and extends downwardly partly into the intermediate passage portion


167


, and a lower wall portion


178


of diameter slightly greater than the upper wall portion


176


. The skirt


179


, in descending order, includes an upper, downward facing, frustoconical step


181


, an upper cylindrical part


183


, a lower, downward facing frustoconical step


184


, and a lower cylindrical part


186


.




A bidirectional target


190


(

FIG. 6

) includes a semicylindrical mounting base


191


. The base


191


is fixed in the target receiving recess


164


by any conventional means, for example by welding.




The pilot


152


is preferably assembled as follows. First, the gas supply tube


28


B, ferrule


37


B, lower housing member


68


B and bracket


17


B may be assembled together in the manner shown in FIG.


6


and generally as discussed above with respect to corresponding elements


28


A,


37


A,


68


and


17


A of

FIGS. 1 through 4

.




Then, the orifice member


170


(

FIG. 6

) is centered in the upper recess


77


B of the lower housing member


68


B with its tapered stop


168


coaxially fitted on the tapered peripheral wall


98


B of the boss


97


B.




Then, the upper housing member


154


is sleeved over the orifice member


170


and threaded into the upper recess


77


B of the lower housing member


68


B until it stops. As a result, the upper housing member snugly radially backs the orifice member lower peripheral wall portion


178


. Also, the boss tapered peripheral wall


98


B and opposed upper housing member tapered step


168


tightly and sealingly sandwich the orifice member lower frustoconical part


184


(such elements


98


B,


168


and


184


having substantially identical tapers to facilitate sealing). Further, the orifice member upper peripheral wall portion


176


extends loosely up into the target mounting base


191


, ending just above the top of the upper housing member


154


.




Thus, gas exits the orifice


173


directly into the target


190


(not into the housing as in the

FIG. 1-4

embodiment), whereat the gas ignites into the pilot flame.




Advantageously, the pilot assembly


50


,


150


allows removal and replacement of the orifice member


33


A,


170


from above the mounting bracket


17


A,


17


B by providing a two part pilot, in which the upper housing member


66


,


154


can be respectively removed from above the mounting bracket


17


A,


17


B to allow replacement of the orifice member


33


A,


170


from above.




Although particular preferred embodiments of the invention have been disclosed in detail for illustrative purposes, it will be understood that variations and modifications of the disclosed apparatus, including the rearrangement of parts, lie within the scope of the present invention.



Claims
  • 1. A pilot assembly for providing a pilot flame to ignite gas in a gas burning device, comprising:a monolithic, generally tubular first element formed of a single piece of material and having: (1) opposite first and second ends, (2) first and second end recesses axially opening through said first and second ends, respectively, of said first element, (3) an integral, radially inward extending, diametral wall axially spaced intermediate said first and second ends, said integral diametral wall axially separating said first and second end recesses, said integral diametral wall having a gas connector ferrule engaging and sealing surface adjacent the inner end of said first recess and facing into said first recess, (4) an opening axially through said integral diametral wall and axially communicating said first recess with said second recess, said opening being of diameter less than that of said recesses; a mounting bracket, said first element opening through and being fixed adjacent its second end to said mounting bracket, said first element extending away from a first side of said mounting bracket; a generally tubular second element having a first end removably fixed with respect to said first element, said second element extending away from a second side of said mounting bracket and said first element; a generally tubular member fixedly removably received in said second recess of said first element, said integral diametral wall of said first element axially backing said generally tubular member, said generally tubular member comprising a gas passage axially therethrough and a radial wall across said gas passage, said radial wall having a gas metering orifice axially therethrough and of diameter less than said gas passage.
  • 2. The apparatus of claim 1 including a gas supply connector unit removably disposed in said first recess and comprising:(1) a tubular fitting removably threaded into said first recess of said first element and having an interior end, (2) a gas supply conduit extending snugly and axially through said tubular fitting and having an outlet end in gas supplying communication with a first end of said axial through opening in said integral diametral wall of said first element, (3) an annular ferrule fixed on and extending radially outward from said gas supply conduit adjacent said outlet end of said conduit, said ferrule being removably fixed in axially clamped, gas sealing relation between the interior end of said fitting and said integral diametral wall of said first element.
  • 3. The apparatus of claim 1 in which said generally tubular member is a gas metering element formed in one piece, said radial wall being integral with said gas metering element and defining an end thereof.
  • 4. The apparatus of claim 1 in which said second recess of said first element is internally threaded.
  • 5. The apparatus of claim 4 in which said second element is removably threaded into said second recess of said first element.
  • 6. The apparatus of claim 1 in which said generally tubular member has a first end abutting said integral diametral wall of said first element.
  • 7. The apparatus of claim 6 in which said first end of said generally tubular member has a radially outward extending flange removably axially clamped by said integral diametral wall of said first element and said first end of said second element.
  • 8. The apparatus of claim 1 including a gas supply tube tipped by a ferrule, said ferrule being removably fixed in said first recess of said first element, said integral diametral wall spacing said generally tubular member from said gas supply tube and ferrule, such that removal of said tube and ferrule from said first element has no effect on positioning of said generally tubular member in said first element.
  • 9. The apparatus of claim 1 in which said generally tubular member has a tapered portion engaging said integral diametral wall adjacent said opening through said integral diametral wall, said generally tubular member carrying a gas metering orifice.
  • 10. The apparatus of claim 1 in which said generally tubular member has a second end portion adjacent said second end of said first element and extending into said first end of said second element.
  • 11. A pilot assembly for providing a pilot flame to ignite gas in a gas burning device, comprising:a generally tubular first element having: (1) opposite first and second ends, (2) first and second recesses axially opening through said first and second ends respectively of said first element, a mounting bracket, said first element opening through and being fixed adjacent its second end to said mounting bracket, said first element extending away from a first side of said mounting bracket; a generally tubular second element having a first end removably fixed with respect to and telescoped in said second recess of said first element, said second element extending away from a second side of said mounting bracket and from said first element; a generally tubular member having a first end portion fixedly removably received in said second recess of said first element, said generally tubular member having a gas passage axially therethrough.
  • 12. The apparatus of claim 11 in which said second element has its first end telescoped in said second recess of said first element.
  • 13. The apparatus of claim 12 in which telescoped portions of said first and second elements have interengaging structure which releasably axially fixes said second element to said first element.
  • 14. The apparatus of claim 13 in which said interengaging structure comprises a generally circumferentially extending groove in the outer peripheral wall of said second element and structure extending radially inward of said first element and received in said generally circumferentially extending groove in relative axial motion blocking relation and therewith releasably fixing said second element on said first element.
  • 15. The apparatus of claim 13 in which said interengaging structure comprises interengaging threads on said first and second generally tubular elements, said groove comprising a segment of a spiral thread axially between spiral thread ridges, said structure received in said groove comprising a segment of a further thread ridge extending integrally and spirally on inner peripheral wall of said second element.
  • 16. The apparatus of claim 13 in which said second member is fixed to said first member independent of said mount.
  • 17. A pilot assembly for producing a pilot flame to ignite gas in a gas burning device, comprising:a generally tubular first element and a gas passage extending axially through said first element; a mounting bracket, said first element opening through and being fixed adjacent its second end on said mounting bracket, said first element extending away from a first side of said mounting bracket; a substantially tubular second element having a first end adjacent and removably fixed with respect to said first element, said second element extending away from a second side of said mounting bracket and from said first element; a generally tubular member having a first end portion fixedly removably received in said first element, said generally tubular member having a gas passage axially therethrough, said generally tubular member being at least partially received in said first end of said generally tubular second element.
  • 18. The apparatus of claim 17 in which said generally tubular member is a gas metering element formed in one piece, said gas metering element having an integral end wall across the gas passage, said integral end wall having a gas metering orifice axially therethrough.
  • 19. The apparatus of claim 17 in which said first element has first and second end opening recesses separated by an integral, radially inward extending, diametral wall axially spaced intermediate the ends of said first element, said integral diametral wall including an axial through opening communicating said first recess with said second recess, said generally tubular member having an inboard end engaging and backed by said diametral wall to accurately locate the inboard operating position of said generally tubular member in said first element.
  • 20. The apparatus of claim 19 in which said mounting bracket extends substantially horizontally, said first element depending from said mounting bracket, said second element extending above said mounting bracket, said second element having a bottom portion telescoped within a top portion of said first element, the telescoped portions of said first and second elements having interengagable threads having:(1) a tightened position wherein said second member downwardly clamps said generally tubular member against said integral diametral wall of said first element, and (2) an unthreaded position with said second element lifted from the top of said first element and said generally tubular member having a generally cylindrical top portion conveniently protruding upward beyond said first element and engageable between a user's finger and thumb to lift said generally tubular member from the top of said first element.
  • 21. A method of adapting a gas pilot to different gas types, comprising the steps of:providing a generally tubular first member having (1) a gas flow passage therethrough, (2) a transverse annular wall partly blocking said passage and separating elongate upper and lower portions of said passage, (3) interior first threads within said passage upper portion, and (4) gas supply connection structure on its lower portion and including second threads; providing a mount; providing a generally tubular second member having a gas flow passage therethrough and third threads on its lower portion; providing plural generally tubular third members respectively carrying differing size orifices suitable for metering different conductive gases; fixedly depending said first member from said mount; inserting one said generally tubular third member in said upper passage portion of said first member from above said mount and seating same on said transverse annular wall of said first member; interengaging said first and third threads and threadedly rotating said second member into the upper passage portion of said first member until a portion of said second member urges said one third member against said first member transverse wall in sealed engagement therewith.
  • 22. The method of claim 21 including reversely rotating said second member with respect to said first member and therewith unthreading said second member off from said first member, removing said one third member from the top of said first member, inserting a different said third member in the top of said first member, and again rotating second member with respect to said first member until the portion of said second member urges said different third member against said first member transverse wall in sealed engagement therewith.
  • 23. The method of claim 21 including providing a gas supply connector having fourth threads, interengaging said second and fourth threads, rotating said gas supply connector with respect to said first member to thread said gas supply connector on said first member without disturbing the location of the third member seated on said transverse wall, reversely rotating said gas supply connector with respect to said first member to remove said gas supply connector from said first member without disturbing the location of said third member seated on said transverse wall.
  • 24. The apparatus of claim 11 in which said generally tubular member is a gas metering element formed in one piece, said gas metering element having an integral end wall across the gas passage, said integral end wall having a gas metering orifice axially therethrough.
  • 25. A pilot assembly for providing a pilot flame to ignite gas in a gas burning device, comprising:a mounting bracket; a generally tubular first member fixedly depending from said mounting bracket, said first member having a gas receiving portion to one side of said mounting bracket; a generally tubular second member extending from the other side of said mounting bracket, having a pilot flame emitting portion remote from said mounting bracket, and being removably fixed with respect to said first member; a third member disposed in a gas passage extending through said generally tubular first and second members, said third member having a gas flow regulating orifice disposed in said gas flow passage and being accessible for replacement with said second member removed from said first member, in which said second member is directly removably fixed to said first member by cooperating threads on said first and second members.
  • 26. The apparatus of claim 25 in which said third member includes an integral transverse wall pierced by said orifice.
Parent Case Info

This application is a Continuation of Ser. No. 09/244,301 filed Feb. 3, 1999, now U.S. Pat. No. 6,027,335.

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788382 Taylor Apr 1905
832159 Pratt Oct 1906
1387565 Thorp et al. Aug 1921
2355216 Guelson Aug 1944
2780232 Ney Feb 1957
3747586 Weiss Jul 1973
3913846 Morris Oct 1975
4678428 Tanaka et al. Jul 1987
5601789 Ruehl Feb 1997
5902101 Palmer et al. May 1999
6095797 Haddad et al. Aug 2000
Continuations (1)
Number Date Country
Parent 09/244301 Feb 1999 US
Child 09/507762 US