The present technique relates generally to burners for combustors of gas turbine engines and, more particularly to pilot burner assemblies for combustors of gas turbine engines.
In a gas turbine engine combustor a fuel is combusted or burned to produce hot pressurised exhaust gases which are then fed to a turbine stage where they, while expanding and cooling, transfer momentum to turbine blades thereby imposing a rotational movement on a turbine rotor. Mechanical power of the turbine rotor can then be used to drive a generator for producing electrical power or to drive a machine. However, burning the fuel leads to a number of undesired pollutants in the exhaust gas which can cause damage to the environment. Therefore, it is generally desired to keep the pollutants as low as possible. One kind of pollutant is nitrogen oxide (NOx).
Combustion in present day gas turbine engine combustors, for example Dry Low Emissions (DLE) combustors, is initiated and maintained by using a pilot fuel and a main fuel fed at different positions of the combustor and at different stages of operation, for example in some DLE combustors, the percentage split of pilot fuel is about 4% at full load and increases at part load, primarily to prevent combustion dynamics and flame out as the air-to-fuel ratio increases. However, the pilot fuel may burn in a non-premixed and/or partially premixed mode close to the burner face and generate high levels of thermal NOx. It is therefore desired to provide a technique that reduces emissions, particularly NOx.
Thus, an object of the present disclosure is to provide a technique that that reduces emissions, particularly NOx.
The above object is achieved by a pilot burner assembly, a combustor assembly equipped with such a pilot burner assembly, and a gas turbine engine having at least one such combustor assembly of the present technique. Advantageous embodiments of the present technique are provided in dependent claims.
In a first aspect of the present technique, a pilot burner assembly for a combustion chamber in a gas turbine engine is presented. The pilot burner assembly includes a pilot burner and a radial swirler. The pilot burner has a burner head face. A plurality of pilot fuel injection holes are present on, and open at, the burner head face. The pilot fuel injection holes, hereinafter also referred to as the holes, provide pilot fuel into the combustion chamber for combustion. The burner head face has a center. The radial swirler generates a swirling mix of a main fuel and air in the combustion chamber. The radial swirler has a plurality of swirler vanes. The swirler vanes are arranged circumferentially around the burner head face with respect to the center of the burner head face and are radially disposed around the center of the burner head face. The swirler vanes include radially inner thin ends. The thin ends positioned around or about the center of the burner head face together define a burner region on the burner head face. The burner region is concentric with the center of the burner head face, i.e. the center of the burner head face is also the center of the burner region.
In the pilot burner assembly of the present technique, each of the pilot fuel injection holes on the burner head face is positioned on the burner head face and within the burner region such that a distance of the pilot fuel injection hole from the center of the burner head face is equal to or less than 50 percent of a distance of an edge of the burner region from the center of the burner head face, when measured along a straight line that joins the center of the burner head face to the edge of the burner region and passes through the pilot fuel injection hole. The distance of the pilot fuel injection hole from the center may be measured from a geometric center of the hole or from a point on the edge of a pilot fuel injection hole boundary that is farthest from the center of the burner head face.
As a result of the placement of the pilot fuel injection holes within a central region or in the vicinity of the center of the burner head face, i.e. because the holes in the present assembly are centrally positioned, the pilot fuel is injected into re-circulated hot product gases close to the burner head face in the combustion chamber, primarily at part load conditions of operations of the gas turbine engine, thus yielding an emission reduction, primarily a reburn NOx reduction (destruction of NO by interaction with hydrocarbon radicals). There is a further improvement as the pilot fuel is injected into a region of low oxygen and hence the pilot fuel burns at a lower temperature. Later on in the combustion process, using the present pilot burner assembly a secondary burn may be achieved with a high influx of Oxygen in a main flame region of the combustion chamber during operation of the gas turbine engine. The cool main flame is further stabilized by the presence of additional heat and partially combusted products from the reburning of the pilot fuel. Thus the pilot burner assembly of the present technique reduces NOx, and optionally promotes main flame stabilisation.
In an embodiment of the pilot burner assembly, hereinafter also referred to as the burner assembly, the distance of the pilot fuel injection hole from the center of the burner head face is equal to or less than 30 percent of the distance of the edge of the burner region from the center of the burner head face. Thus the holes are nearer to the center of the burner head face and ensure the pilot fuel is injected into re-circulated hot product gases, even when the re-circulation of the hot product gases is confined into a leaner or smaller space around a longitudinal axis of the combustion chamber close to the burner head face in the combustion chamber.
In another embodiment of the burner assembly the distance of the pilot fuel injection hole from the center of the burner head face is equal to or less than 15 percent of the distance of the edge of the burner region from the center of the burner head face. Thus the holes are further near to the center of the burner head face and ensure the pilot fuel is injected into re-circulated hot product gases, even when the re-circulation of the hot product gases is confined into a further smaller space around the longitudinal axis of the combustion chamber close to the burner head face in the combustion chamber.
In another embodiment of the burner assembly the distance of the pilot fuel injection hole from the center of the burner head face is equal to or greater than 5 percent of the distance of the edge of the burner region from the center of the burner head face. Thus the holes are centrally located on the burner head face but not present at the center of the burner head face and ensure better mixing and distribution of the injected pilot fuel into re-circulated hot product gases.
In another embodiment of the burner assembly the distance of the pilot fuel injection hole from the center of the burner head face is equal to or greater than 10 percent of the distance of the edge of the burner region from the center of the burner head face. Thus the holes are centrally located on the burner head face but not present at the center of the burner head face and there is more area on the burner head face within which the holes are positioned thus ensuring better distribution of the holes on the burner head face and better distribution and mixing of the injected pilot fuel into re-circulated hot product gases.
In another embodiment of the burner assembly, the burner region is circular. This provides an embodiment of the assembly where the swirler vanes are symmetrically and circularly located on the burner head face.
In another embodiment of the burner assembly, each of the pilot fuel injection holes is adapted to provide pilot fuel in a radially outwards direction. This is a further improvement over the presently known pilot burners where the pilot fuel is provided in a radially inwards direction. As a result of providing pilot fuel in the radially outwards direction, better distribution and mixing of the injected pilot fuel into re-circulated hot product gases is ensured.
In another embodiment of the burner assembly, the radially outwards direction forms an angle with the burner head face between 30 degrees and 90 degrees, and advantageously between 30 degrees and 60 degrees. Thus the pilot fuel pilot fuel is injected into the re-circulated hot product gases in a distributed manner and even when the re-circulated hot product gases are not established in direct physical contact of the burner head face during the operation of the gas turbine engine. The mixing and distribution of the injected pilot fuel is increased.
In another embodiment of the burner assembly, the plurality of the pilot fuel injection holes includes at least a first pilot fuel injection hole and a second pilot fuel injection hole. Each of the first and the second pilot fuel injection holes to provide pilot fuel in the radially outwards direction at different angles with the burner head face.
Thus, different holes are used to inject pilot fuel at different angles into the combustion chamber and thereby into the re-circulated hot product gases, which provides a scattered distribution and mixing of the pilot fuel in the re-circulated hot product gases.
In another embodiment of the burner assembly, the pilot fuel injection holes are arranged in a two dimensional array, for example in a single circular arrangement around the center of the burner head face or in a two concentric circular arrangements having different radii. The mixing and distribution of the injected pilot fuel is increased.
In a second aspect of the present technique, a combustor assembly for a gas turbine engine is presented. The combustor assembly includes a combustion chamber having a longitudinal axis, and a pilot burner assembly according to the first aspect of the present technique. The pilot burner assembly is arranged such that the longitudinal axis of the combustion chamber is aligned with the center of the burner head face. The pilot burner, the radial swirler and the combustion chamber are serially arranged along the longitudinal axis. A main burner may be present that provides a main fuel to the combustor chamber through the radial swirler. Thus, the combustor assembly of the present technique has the same advantages as the abovementioned aspect of the present technique.
In a third aspect of the present technique, a gas turbine engine is presented. The gas turbine engine includes at least one combustor assembly which in turn includes a pilot burner assembly according to the first aspect of the present technique.
All previously explained configurations may apply to pilot burners and combustor assemblies with gaseous or liquid fuel operation, or with dual fuel operation. Furthermore, the pilot burner may comprise one or more fuel injection openings differently positioned and in addition to the pilot fuel injection holes of the present disclosure.
The above mentioned attributes and other features and advantages of the present technique and the manner of attaining them will become more apparent and the present technique itself will be better understood by reference to the following description of embodiments of the present technique taken in conjunction with the accompanying drawings, wherein:
Hereinafter, above-mentioned and other features of the present technique are described in details. Various embodiments are described with reference to the drawing, wherein like reference numerals are used to refer to like elements throughout. In the following description, for purpose of explanation, numerous specific details are set forth in order to provide a thorough understanding of one or more embodiments. It may be noted that the illustrated embodiments are intended to explain, and not to limit the invention. It may be evident that such embodiments may be practiced without these specific details.
In operation of the gas turbine engine 10, air 24, which is taken in through the air inlet 12 is compressed by the compressor section 14 and delivered to the combustion section or burner section 16. The burner section 16 comprises a burner plenum 26, one or more combustion chambers 28 extending along a longitudinal axis 35 and at least one burner 30 fixed to each combustion chamber 28. Generally, the burner 30 comprises a main burner (not shown) and a pilot burner (not shown in
This exemplary gas turbine engine 10 has a cannular combustor section arrangement 16, which is constituted by an annular array of combustor cans 19 each having the burner 30 and the combustion chamber 28, the transition duct 17 has a generally circular inlet that interfaces with the combustor chamber 28 and an outlet in the form of an annular segment. An annular array of transition duct outlets form an annulus for channelling the combustion gases to the turbine 18.
The turbine section 18 comprises a number of blade carrying discs 36 attached to the shaft 22. In the present example, two discs 36 each carry an annular array of turbine blades 38. However, the number of blade carrying discs could be different, i.e. only one disc or more than two discs. In addition, guiding vanes 40, which are fixed to a stator 42 of the gas turbine engine 10, are disposed between the stages of annular arrays of turbine blades 38. Between the exit of the combustion chamber 28 and the leading turbine blades 38 inlet guiding vanes 44 are provided and turn the flow of working gas onto the turbine blades 38.
The combustion gas 34 from the combustion chamber 28 enters the turbine section 18 and drives the turbine blades 38 which in turn rotate the shaft 22. The guiding vanes 40, 44 serve to optimise the angle of the combustion or working gas 34 on the turbine blades 38.
The turbine section 18 drives the compressor section 14. The compressor section 14 comprises an axial series of vane stages 46 and rotor blade stages 48. The rotor blade stages 48 comprise a rotor disc supporting an annular array of blades. The compressor section 14 also comprises a casing 50 that surrounds the rotor stages and supports the vane stages 48. The guide vane stages include an annular array of radially extending vanes that are mounted to the casing 50. The vanes are provided to present gas flow at an optimal angle for the blades at a given engine operational point. Some of the guide vane stages have variable vanes, where the angle of the vanes, about their own longitudinal axis, can be adjusted for angle according to air flow characteristics that can occur at different engine operations conditions.
The casing 50 defines a radially outer surface 52 of the passage 56 of the compressor 14. A radially inner surface 54 of the passage 56 is at least partly defined by a rotor drum 53 of the rotor which is partly defined by the annular array of rotor blade stages 48.
The present technique is described with reference to the above exemplary turbine engine having a single shaft or spool connecting a single, multi-stage compressor and a single, one or more stage turbine. However, it should be appreciated that the present technique is equally applicable to two or three shaft engines and which can be used for industrial, aero or marine applications. Furthermore, the cannular combustor section arrangement 16 is also used for exemplary purposes and it should be appreciated that the present technique is equally applicable to annular type and can type combustion chambers.
The terms axial, radial and circumferential as used hereinabove are made with reference to the rotational axis 20 of the engine, unless otherwise stated. The terms axial, radial and circumferential as used hereinafter are made with reference to the longitudinal axis 35 of the combustor chamber 28 and the burner 30 associated with the combustion chamber 28, unless otherwise stated.
The combustor assembly 100, hereinafter referred to as the assembly 100, includes a pilot burner 60 having a burner head face 62, a radial swirler 70 having swirler vanes 72, generally wedge shaped or pie-slice shaped, positioned on an annular base plate 71 around the burner head face 62 for creating a swirling mix of a fuel and air, an annular closing plate 92 to which the swirler vanes 72 of the swirler 70 are attached and a combustion chamber 28 defined by a combustion casing 98, and optionally a transition piece referred to as a pre-chamber 96 located between the swirler 70 and combustion casing 98. The combustion chamber 28 has a diameter larger than the diameter of the pre-chamber 96. The combustion chamber 28 is connected to the pre-chamber 96 via a dome portion (not shown) comprising a dome plate (not shown). In general, the transition piece 96 or the pre-chamber 96 may be implemented as a one part continuation of the combustion casing 98 towards the pilot burner 60, or as a separate part between the pilot burner 60 and the combustion casing 98. The pilot burner 60 and the combustion chamber 28 show substantially rotational symmetry about the longitudinally axis 35. In general, the longitudinal axis 35 is the axis of symmetry for the combustor assembly 100 and its components including the pilot burner assembly 1. As shown in
In the swirler 70, a plurality, for example twelve, of the swirler vanes 72 are arranged circumferentially spaced around annular base plate 71 so as to form, between adjacent swirler vanes 72, slots 75. The annular base plate 71 includes at the radially outer end of each slot 75 a base injection holes 77 by means of which main fuel is supplied to the swirler 70. Each swirler vane 72 may additionally include at the radially outer end of a side 73 thereof one or more side injection holes 76 by means of which main fuel is also supplied to the swirler 70. A plurality of fixing holes 78 extend through swirler vanes 72 and the base plate 71 through which the swirler vanes 72 are fixed on the base plate 71, as shown in
As seen in
The pre-chamber 96 is cylindrical in form and may be formed integrally with annular closing plate 92 or may be attached to the annular closing plate 92 through an intermediate component (not shown). Thus, on one face of the annular closing plate 92 the swirler vanes 72 are attached, through a plurality of fixing holes 94 included in the annular closing plate 92 aligned with the fixing holes 78 of the swirler vanes 72 by using nuts and bolts (not shown), and on the other face of the annular closing plate 92 the pre-chamber 96 is integrally formed or attached through an intermediate piece (not shown). It may be noted that the assembly of the swirler 70, the swirler vanes 72, the annular closing plate 92 and the pre-chamber 96 shown in FIGs of the present disclosure are for exemplary purposes only and that there may be other pieces or components, such as other annular plates (not shown) that connect one component to another, for example the swirler vanes 72 may be connected or integrally formed with a top plate (not shown) which may then be connected to the annular closing plate 92.
As shown in
The pilot fuel is fed to the combustion chamber 28 through one or more pilot fuel supply lines 61, schematically represented in
In the conventionally known pilot fuel burners, the pilot fuel injection holes 2, hereinafter also referred to as the holes 2, are present at the periphery of the burner head face 62 usually positioned immediately radially inwards of the edge 79 of the base plate 71 (shown in
As depicted in
The face 62 is generally circular and substantially fits into the opening of the annular base plate 71 of the swirler 70. The swirler vanes 72, shown in
In case (not shown) the tips of some of the thin end 74 of the vanes 72 are aligned in such a way so as to be radially displaces with respect to one or more of the other vanes 72, the burner region 64 is defined by joining the inner most of the tips of the vanes 72 maintaining the general symmetry of the swirler 70, for example if the vanes 72 are arranged in such a way that the tips of the thin ends 74 of some of the vanes 72 form shape or region say a first circular region, whereas the tips of the thin ends 74 of the other vanes 72 form another shape or region say a second circular region, then radially inner one of the two circular regions is considered to be the burner region 64.
The burner region 64 is concentric with the center 65 of the face 62, or in other words the burner region 64 has a center which is a point on the axis 35 which in turn passes through the center 65.
In the inventive arrangement of the holes 2 in the burner assembly 1, each of the holes 2 on the face 62 is positioned within the burner region 64 such that a distance 3 of the hole 2 from the center 65 of the is equal to or less than 50 percent of a distance 4 of an edge 66 of the burner region 64 from the center 65. The distance 3 of the holes 2 may be defined by the periphery of the lip 8 beneath which the holes 2 are arranged as shown in
In another embodiment of the burner assembly 1, the distance 3 is equal to or less than 30 percent of the distance 4. In yet another embodiment of the burner assembly 1, the distance 3 is equal to or less than 15 percent of the distance 4.
As shown in
As shown in
Alternatively, as shown in
The present burner assembly 1 having the arrangement of the holes 2 on the face 62 described hereinabove with respect to
While the present technique has been described in detail with reference to certain embodiments, it should be appreciated that the present technique is not limited to those precise embodiments. It may be noted that, the use of the terms ‘first’, ‘second’, etc. does not denote any order of importance, but rather the terms ‘first’, ‘second’, etc. are used to distinguish one element from another. Rather, in view of the present disclosure which describes exemplary modes for practicing the invention, many modifications and variations would present themselves, to those skilled in the art without departing from the scope and spirit of this invention. The scope of the invention is, therefore, indicated by the following claims rather than by the foregoing description. All changes, modifications, and variations coming within the meaning and range of equivalency of the claims are to be considered within their scope.
Number | Date | Country | Kind |
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16189714.5 | Sep 2016 | EP | regional |
This application is the US National Stage of International Application No. PCT/EP2017/073672 filed Sep. 19, 2017, and claims the benefit thereof. The International Application claims the benefit of European Application No. EP16189714 filed Sep. 20, 2016. All of the applications are incorporated by reference herein in their entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/073672 | 9/19/2017 | WO | 00 |