The present application claims priority from UK Request Application Serial Number 1015444.1 filed on Sep. 16, 2010, the contents of which is hereby incorporated by reference in its entirety.
The present invention relates generally to mechanical extraction tools and, more particularly, to an extraction tool used for extracting headless pins, such as dowel pins, press mounted in blind holes provided through the mounting surface of tooling plates, injection mold elements, and the likes.
Dowel pin extraction tools are known in the art and are useful for extracting headless pins that are press mounted in blind holes provided through the mounting surface of tooling plates on drilling machines, milling machines, Computed Numerical Control (or CNC) machine tools, multi-part injection molds, and the likes.
Some examples of the prior art are U.S. Pat. Application No. US2003/0140473, to Martantette (published in July 2003), U.S. Pat. No. 5,604,967, to McMahon (issued In February 1997), U.S. Pat. No. 5,193,260, to Pierce (issued in March 1993), U.S. Pat. No. 5,075,948, to Maier (issued in December 1991), U.S. Pat. No. 4,263,705, to Devening (issued in April 1981), and U.S. Pat. No. 3,750,500, to Peterson (issued in August 1973).
While these prior art devices offer an extraction tool that can extract dowel pins from mounting plates and injection molds, they also entail one or more of the following disadvantages:
a) they are generally designed for extracting dowel pins having a specific diameter size;
b) for other implementations of an extraction tool of the prior art that are adapted to extract dowel pins having different diameter sizes, a set of modular parts for the tool must be kept close at hand and exchanged when required;
c) still other implementations of an extraction tool adapted to extract dowel pins having differently sized diameters, are generally provided with a pair of adjustable gripping jaws, much like the gripping jaws on a pair of pliers or a vise, which often damage the cylindrical surface of the dowel pin and/or the adjacent planar surface of the mounting plate;
d) the extraction tools of the prior art that are provided with a means for pushing against the mounting plate, in order to pull the dowel pin out of a blind hole, have their gripping or clamping means axially constrained relative to the pushing means, which creates oblique forces between the extraction tool, the dowel pin and the mounting plate which, in turn, is often a cause of damage to the dowel pin and/or the mounting plate.
Against this background, there exist a need for an improved pin extraction tool. An object of this invention is to provide such a pin extraction tool.
In a broad aspect, the invention provides a tool for extracting a pin inserted in a component bore, the component bore extending into a pin receiving component, the tool comprising: a pin gripping element, the pin gripping element being configurable between a released configuration in which the pin and the pin gripping element are movable relative to each other and a gripping configuration in which the pin gripping element grips the pin so that the pin and the pin gripping element are attached to each other; a base element for abutting against the pin receiving component when the pin gripping element grips the pin with the pin inserted in the component bore; and a gripping element mount mounting the pin gripping element to the base element, the gripping element mount being configurable between a first configuration and a second configuration, wherein, in the first configuration, the pin gripping element is substantially adjacent to the base element, and in the second configuration, the pin gripping element is further away from the base element than in the first configuration. The gripping element mount includes an actuator for selectively moving the gripping element mount between the first and second configurations.
In some embodiments of the invention, the pin gripping element includes a pin gripping hollow for receiving the pin, the pin gripping hollow being configurable between an expanded configuration and a retracted configuration, the pin gripping hollow being in the expanded configuration when the pin gripping element is in the released configuration and the pin gripping hollow being in the retracted configuration when the pin gripping element is in the gripping configuration.
Typically, the pin gripping element includes at least two pin gripping hollows each configurable between an expanded configuration and a retracted configuration, the pin gripping hollows being in the expanded configuration when the pin gripping element is in the released configuration and the pin gripping hollows being in the retracted configuration when the pin gripping element is in the gripping configuration, the pin gripping hollows having different diameters.
In some embodiments of the invention, the pin gripping element includes a pair of substantially parallel and spaced apart deformable elements and a linking element extending therebetween, the deformable elements defining a pin receiving section for receiving the pin between the deformable elements, the pin gripping element also including a deforming element operatively coupled to the deformable elements for selectively deforming the deformable elements to move the pin gripping element between the released and gripping configurations.
In a variant, the deformable elements are substantially planar and substantially disc-shaped and define a gap therebetween and the linking element is substantially radially centrally located with respect to the deformable elements. The pin receiving section includes a pin gripping hollow extending substantially radially inwardly in the pin gripping element and defined by the deformable elements. Typically, in this variant, the deforming element is operatively coupled to the deformable elements to selectively narrow the gap at the periphery of the deformable elements to vary a diameter of the pin gripping hollow.
In a variant, with the pin gripping element gripping the pin partially inserted in the component bore, the gripping element mount exerts a pulling force on the pin that is substantially longitudinally oriented with respect to the pin when the gripping element mount is moved from the first configuration to the second configuration.
In a variant, the gripping element mount includes a first mount component mechanically coupled to the base element and a second mount component mechanically coupled to the pin gripping element, the first and second mount components being movable with respect to each other, the actuator being operatively coupled to the first and second mount components for moving the first and second mount components with respect to each other to move the gripping element mount between the first and second configurations.
For example, the first mount component extends from the base element and straddles the pin gripping element; and the second mount component straddles the first mount component and the pin gripping element.
In a specific embodiment of the invention, the first and second mount components are both substantially U-shaped and opening toward the base element. For example the first mount component defines a pair of substantially parallel and spaced apart first mount legs interconnected by a first mount base, the second mount component defines a pair of substantially parallel and spaced apart second mount legs interconnected by a second mount base, and the first and second mount bases are substantially perpendicular to each other.
In some embodiments of the invention, the pin gripping element is supported between the second mount legs by an axle extending between the second mount legs in a substantially parallel and spaced apart relationship relative to the second mount base. For example, the pin gripping element is rotatable about the axle.
In some embodiments of the invention, the actuator includes a threaded rod threaded through the second mount base and abutting against the first mount base. Also, in some embodiments of the invention, the actuator includes a handle for selectively rotating the threaded rod to longitudinally move the threaded rod with respect to the second mount base.
In some embodiments of the invention, the second mount component and the pin gripping element are together substantially freely pivotally movable relative to the first mount component.
In some embodiments of the invention, in the pin gripping configuration, the pin gripping element grips the pin with a predetermined gripping force.
In some embodiments of the invention, the base element defines a base aperture extending therethrough for allowing access to the pin when the base element abuts against the pin receiving component in register with the component bore.
In some embodiments of the invention, the pin gripping element, the base element, the gripping element mount and the actuator are detachable from each other.
In a variant, a releaser base is provided for freeing the pin from the pin gripping element when the pin has been extracted from the pin receiving component, said releaser base including a base bore for receiving said pin.
Advantageously, in some embodiments of the invention, the freely rotatable pin gripping element remains at maximum alignment with the longitudinal axis of the pin during an extraction operation, which reduces or eliminates oblique forces between the components of the tool, the pin and the pin receiving component which, in turn, avoids causing damage to the latters.
The various components of the tool described above are manufacturable at relatively low costs. Also, the proposed tool is usable using a sequence of quick and ergonomic steps.
Other objects, advantages and features of the present invention will become more apparent upon reading of the following non-restrictive description of preferred embodiments thereof, given by way of example only with reference to the accompanying drawings.
Referring to
Referring to
The pin gripping element 14 is configurable between a released configuration in which the pin 70 and the pin gripping element 14 are movable relative to each other and a gripping configuration in which the pin gripping element 14 grips the pin 70 so that the pin 70 and the pin gripping element 14 are attached to each other. In some embodiments of the invention, the configuration of the pin gripping element 14 ensures that in the pin gripping configuration, the pin gripping element 14 grips the pin 70 with a predetermined gripping force.
The base element 12 is provided for abutting against the pin receiving component 40 when the pin gripping element 14 grips the pin 70 with the pin 70 inserted in the component bore 72.
The gripping element mount 15 is configurable between a first configuration, seen in
In some embodiments of the invention, with the pin gripping element 14 gripping the pin 70 partially inserted in the component bore 72, the gripping element mount 15 exerts a pulling force on the pin 70 that is substantially longitudinally oriented with respect to the pin 70 when the gripping element mount 15 is moved from the first configuration to the second configuration.
As seen for example in
As best illustrated in
As best illustrated in
A pair of elongated recesses 46, extending laterally through the top surface 30 of the base element 12, are provided in a substantially parallel fashion proximal the end portions 28 thereof. The pair of parallel recesses 46 are for engaging correspondingly shaped and configured distal ends of the gripping element mount 15, as described in further details hereinbelow.
Arched shaped grooves 42 are provided into the top surface along the lateral edges of the base aperture 34. The arched shaped grooves 42 are suitably sized and positioned such that they are in register with tightening screws 44 when the pin gripping element 14 is positioned within the base aperture 34, as best illustrated in
It is to be noted that a pair of arched shaped grooves 42 may be provided along only one, or along both of the longitudinal side portions 26 of the base element 12.
In some embodiments of the invention (not shown in the drawings), the base element 12 is provided with a pair of arched shaped grooves 42 along only one longitudinal side portion 26, with the opposite longitudinal side being relatively thicker for an overall stronger structural integrity of the base element 12, which may be particularly useful when extracting a dowel proximal a corner of the pin receiving component 40.
In the specific embodiment of the invention shown in the drawings, the deformable elements 50 and 52 are substantially planar and substantially disc-shaped and define a gap 59 (better seen in
Furthermore, as illustrated in
As best illustrated in
The screw holes 56 through the first deformable element 50 are suitably sized for freely slidably receiving therethrough the distal elongated end of the deforming element 44, which takes the form of a tightening screw 44. The corresponding screw holes 56 through the opposite deformable element 52 are suitably threaded for engaging the threaded end of the tightening screws 44. To ensure a proper grip, in some embodiments of the invention, the tightening screws 44 are screwed using a torque wrench. However, in other embodiments, the tightening screws 44 and the deformable elements 50 and 52 are configured such that hand tightening of the tightening screws 44 provides a predetermined gripping force on the pins 44 that is sufficient to pull the pins 70 out of the component bores 72 while being small enough to prevent damage to the pins 70.
The outer surface of the first deformable element 50 is typically provided with shallow screw head recesses 58 about the outer ends of the screw holes 56. The tightening screws 44 for example have an Allen-key compatible head portion.
The pin gripping element 14 is provided with at least one, but typically more than one pin receiving section 60 taking the form of pin gripping hollows 60 for receiving the pin 70. The pin gripping hollows 60 are each configurable between an expanded configuration and a retracted configuration. The pin gripping hollows 60 are in the expanded configuration when the pin gripping element 14 is in the released configuration and the pin gripping hollows 60 are in the retracted configuration when the pin gripping element 14 is in the gripping configuration. The pin gripping hollows 60 have different diameters to accommodate substantially snugly thereinto pins 70 of different diameters. For example, each of the cylindrical pin gripping hollow 60 has a diameter that substantially correspond to one of the most popular diametrical sizes of dowel pins used in the machining and molding industry.
The pin gripping hollows 60 extend substantially radially inwardly in the pin gripping element 14 and are defined by the deformable elements 50 and 52. The deforming element 44 is operatively coupled to the deformable elements 50 and 52 to selectively narrow the gap 59 at the periphery of the deformable elements 50 and 52 to vary a diameter of the pin gripping hollows 60. To that effect, the pin gripping hollows 60 are circumferentially interrupted to allow variations in their dimensions. It should be noted that the deformation of the deformable elements 50 and 52, and thus the variations in dimensions of the pin gripping hollows 60, are typically relatively small in use, when a pin 70 is inserted in the pin gripping hollows 60. These variations need only to be of a magnitude sufficient for transmitting a gripping force to the pin 70.
Typically, the pin gripping hollows 60 are inwardly radially extending equidistantly between the transversal screw holes 56. The pin gripping hollows 60 are centered between both deformable elements 50, 52 such that oppositely corresponding side portions of the pin gripping hollows 60 extend laterally through a portion of the oppositely facing surfaces of the deformable elements 50, 52.
For examples,
The pin gripping hollows 60 are suitably sized and configured for freely slidably receiving therein, in a snug fit relation, the distal end of a pin 70 that is protruding from the pin mounting component 40, as illustrated in
Thus, the pin gripping hollows 60, in cooperative relation with the tightening screws 44 and the slightly spaced deformable elements 50, 52 of the pin gripping element 14 represent an efficient clamping arrangement that may be used to tightly grip a relatively short distal end of a pin 70.
While the pin gripping element 14 has been exemplified as having four cylindrical pin gripping hollows 60 having differently sized diameters, it is to be understood that a relatively larger tool 10 provided with a correspondingly sized pin gripping element 14 may have relatively more pin gripping hollows 60 having correspondingly more differently sized diameters.
Furthermore, while standard diameter sizes of dowel pins may generally range from 0.020 inch to one (1) inch, it is to be understood that the pin gripping hollows 60 may be configured to extract relatively smaller or larger diameter sizes of dowel pins.
As seen for example in
The first mount component 16 extends from the base element 12 and straddles the pin gripping element 14. The second mount component 18 straddles the first mount component 16 and the pin gripping element 14. Typically, the second mount component 18 and the pin gripping element 14 are together substantially freely slidably movable relative to the first mount component. Also, in some embodiments of the invention, the first and second mount components 16 and 18 are both substantially U-shaped and opening toward the base element 12.
With reference to
In some embodiments of the invention, to improve the stability of the tool 10, the first mount legs are 74 are slightly wider than the first mount base 76 substantially adjacent the base element 12. Furthermore, the distal tip ends of the first mount legs are 74 are suitably sized and shaped to be in register with and received into the elongated recesses 46 of the base element 12, while the first mount base 76 is suitably dimensioned to be freely slidably received between the second mount legs 78 of the second mount component 18.
The first mount base 76 is provided with a centrally disposed and conically shaped blind hole 80 facing the second mount base 100 and provided for abuttingly receiving therein a correspondingly shaped distal pointed end 82 of the actuator 22, as best illustrated in
Typically, the length of the first mount legs are 74 is such that when the pin gripping element 14 is positioned therebetween, the distance between the portion of the pin gripping element 14 facing the first mount base 76 and the first mount base 76 is equivalent to the average length portion of a standard dowel pin 70 that is press mounted in a blind hole 72 of a mounting plate 40.
Thus, when the pin gripping element 14 firmly grips the protruding end of a dowel pin 70 press mounted in the mounting plate 40, as illustrated in
As best illustrated in
Thus, apertures 90 and 92 are for rotatably engaging the pin gripping element 14 between the second mount legs 78 using the axle 20 so that the pin gripping element 14 is supported between the second mount legs 78 by an axle 20 extending between the second mount legs 78 in a substantially parallel and spaced apart relationship relative to the second mount base 100. Therefore, the pin gripping element 14 is rotatable about the axle 20, which allows selection of a pin gripping hollow 60 to position facing the pin 70. This rotation also aligns the pulling force exerted in the pin 70 with the longitudinal axis of the pin 70.
Referring to
The second mount base 100 is provided with a centrally disposed threaded hole 102 extending perpendicularly from the outer surface through to the inner surface portion thereof.
The actuator 22, which takes the form of a T-shaped handle bar, includes a threaded rod 104 threaded through the second mount base 100, and more particularly through the threaded screw hole, and abutting against the first mount base 76. As seen in
The various components of the tool 10 described above are typically represented by single-piece elements made of a suitably rigid and rust proof material, or materials, such as, for examples, stainless steel, aluminum, a suitable metal alloy, or the likes. The single piece components may be manufactured using a conventional manufacturing process or processes such as machining, injection molding, or a combination of these processes.
In a manner readily apparent to one skilled in the art of extracting dowel pins 70 from the mounting surfaces of tooling plates, injection molds and the likes, a method of using the tool 10 of the present invention is as follows. A user first position the base aperture 34 of the base element 12 substantially centered on a pin 70 to be extracted from the component bore 72.
A correspondingly sized pin gripping hollow 60 of the pin gripping element 14 is then slidably engaged on the protruding end of the pin 70 until the adjacent peripheral portion of the pin gripping element 14 abuts against the surrounding surface of the pin receiving component 40.
Using a suitably sized Allen-key 106, at least two tightening screws 44 are firmly tightened in the pair of adjacent screw holes 56 on each side of the pin 70 thus having a distal end portion thereof engaged in the pin gripping element 14, as best illustrated in
The first mount component 16 is then suitably positioned in a saddle-like configuration on top of the pin gripping element 14 and base element 12, with its first mount legs 74 firmly engaged in the corresponding elongated recesses 46 of the base element 12.
In turn, the second mount component 18 is transversally positioned in a saddle-like configuration on top of the first mount component 16, followed with inserting and screwing firmly in place the threaded distal end of the axle 20 through the thus axially aligned transversal apertures 90, 92 of the second mount component 18, and the centered bore 54 of the second mount component 18.
Finally, the threaded rod 104 of the actuator 22 is screwed in the threaded hole 102 from the top of the second mount component 18 until its pointed distal end 82 is firmly engaged in the conically shaped blind hole 80 on top of the first mount component 16. From then on, the user may continue to turn the actuator 22 to complete the extraction of the pin 70 from the component bore 72.
As is apparent from the above description, as the pointed distal end 82 of the actuator 22 pushes on the first mount base 76, the firmly engaged pin gripping element 14 on the dowel pin 70 is forcibly distanced from the pin receiving component 40, which results in the extraction of the pin 70 from the component bore 72.
Furthermore, it is important to note that the freely rotatable pin gripping element 14, relative to the axle 20, allows a maximum alignment and grip of the pin gripping element 14 on the dowel pin 70 during the extraction process. This maximum alignment and grip of the pin gripping element 14 on the pin 70 also reduces or eliminates oblique forces between the components of the tool 10, which in turn avoids causing damage to the dowel pin 70 and/or the pin gripping element 14.
It is also to be noted that the handle 105 of the actuator 22 may have any other suitably shaped and configured handle bar such as, for example, an L-shaped handle bar or the like. Furthermore, the handle 105 may be replaced, for examples, by a bolt head, a socket engaging means, or equivalent, to allow the use of a rotary power tool, such has a hand operated power drill or the like, for rotatably driving the threaded rod 104.
In some embodiments of the invention, to loosen and free the pin 70 firmly engaged in one of the pin gripping hollows 60 of the pin gripping element 14, a releaser base 24, such as the one illustrated in
The releaser base 24 defines an elongated base portion 110 adapted to rest stably on a surface, and a distal end portion 112 that is provided with a plurality of base bores 114 having various diametrical dimensions and a depth that are substantially equivalent in number and size, to the plurality of pin gripping hollows 60 of the pin gripping element 14.
Furthermore, the relatively thin and elongated proximal end portion of the base portion 110 of the releaser base 24 is typically provided with a pair of through holes 116 that are suitably sized and positioned for freely receiving therein the protruding head portions of a pair of tightening screws 44 firmly tightened in two adjacent screw holes 56 in the pin gripping element 14.
In use, and with the releaser base 24 safely resting on a stable surface, the protruding end of the pin 70 from the pin gripping element 14 is slidably engaged in a correspondingly sized base bore 114 of the releaser base 24.
While holding down with one hand the pin gripping element 14 firmly engaged in the releaser base 24, the user may use a suitable Allen-key 106 to loosen the two tightening screws 44 and free the pin 70 from the pin gripping element 14.
In other instances, where only a pair of tightening screws 44 are firmly tightened in their respective screw holes 56 of the pin gripping element 14, but without a pin 70 present in the pin gripping hollow 60 between the two, such as when an extraction operation has slipped and failed to extract the pin 70, the pair of through holes 116 may be used.
For example, the releaser base 24 may first be positioned longitudinally sideways near the side edge of a stable surface, such as along the edge of a table or the like, and with the substantially planar underside surface of the base substantially aligned with the adjacent side edge of the table.
Next a user holds with one hand the pin gripping element 14 such that the protruding head portions of the pair of tightening screws 44 are firmly engaged in the corresponding through holes 116 along the underside surface of the base. With other hand he is now able to manipulate an Allen-key 106 through the opposite side of the through holes 116 in order to loosen the pair of tightening screws 44.
Likewise the other components of the tool 10, the releaser base 24 may be preferably represented by a single-piece element made of a suitably rigid material.
Although the present invention has been described hereinabove by way of preferred embodiments thereof, it can be modified, without departing from the spirit and nature of the subject invention as defined in the appended claims.
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1015444.1 | Sep 2010 | GB | national |
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