The present invention relates to a pin locking system for precisely positioning and locking two parts together, specifically for locking a fixture plate for a machine tool in proper position on a receiver plate that is held on the bed of a machine tool.
Fixture plates are used to hold a multiple number of parts in separate fixtures to machine several parts at one machine setting. The fixture plates can be left in the desired configuration and stored while another fixture plate for a different part is installed and used. Machine tools that perform operations on several different parts can use a single receiver plate, and several different fixture plates can be selectively supported on the same receiver plate. If each fixture plate is properly positioned on the receiver plate, the parts that are being machined on the different fixture plates will be precisely positioned after the selected fixture plate has been positioned and clamped on the receiver plate.
The present invention relates to a pin locking system for precisely locating and clamping two parts together. Specifically, the two parts as shown are a receiver plate on a machine tool table, and a fixture plate that carries a number of fixtures for holding parts that are to be machined or otherwise worked on by the machine tool.
It is the practice to have a number of fixture plates, each of which is set up to manufacture one particular part. Generally, a number of fixtures are on the fixture plate, so that once the fixture plate is properly positioned on a receiver plate or support, it is known that the parts that are held in the fixtures on each fixture plate will be correctly positioned relative to the machine tool.
The present invention provides a pin locking system, wherein pins are positioned in bores that extend completely through both the fixture plate and the receiver plate so there is no blind hole in which chips can accumulate. Each of the two locating or locking pins consists of a cylindrical body with a flange or head at one end, and a cone shaped exterior surface at the other end. A central cap screw is mounted in a central bore of the locating pin. An axially slotted sleeve with two opposed internal cones is fit and slid with one of the internal cones, an external cone on the end of the locating pin body. A nut with an external cone is engaged with the opposite end of the slotted sleeve is threaded on the central screw. The conical nut has a slot that engages a locking pin dog on the locating pin to prevent rotation of the conical nut when the central screw is threaded to force the conical nut against the internal conical surface of the slotted sleeve. In turn, the nut forces the slotted sleeve up against the exterior conical surface of the locating pin. The locating pin passes through the bore in the fixture plate and the slotted sleeve fits in the bore of the receiver plate. The locating pin head or flange is pressed against the top surface of the fixture plate. The axially slotted sleeve expands and is forced against the surface of the bore in the receiver plate when the central cap screw is tightened, and this action locks the locating pin in the receiver plate bore. The central cap screw then can be further tightened and the cap screw head forces the head of the locating pin against the fixture plate to force the two plates to clamp together.
The head or top flange on each locating pin has orientation pins that will fit into holes in the upper surface of the fixture plate adjacent the correct bore for that locator pin. The one locator pin flange has one orientation pin, and the second locating pin has two orientation pins to ensure that the locating pins are positioned in the correct bore on the fixture plate. Additionally, the orientation pins, when they are received in the holes on the upper surface of the fixture plate, prevent rotation of the locating pins when the central screws are tightened to clamp the fixture plate against the receiver plate.
The locating pins are locked in position on the receiver plate. Two locating pins are utilized, the first locating pin is a close fitting cylindrical pin that passes through the aligning bores on both the fixture plate and the receiver plate that supports the fixture plate. The first locating pin is a pivot pin that holds the aligning bores in both plates concentric. The second pin is placed in aligning through bores in both plates and is spaced from the first pin. The second pin also passes into the bores in both plates and times them. The second pin has narrow cylindrical surface rib portions, one diametrically opposite sides that engage the fixture plate bore and an upper portion of the receiver plate bore. The second pin has a pair of recesses that form concavities in its outer surface partially around the second pin on opposite sides for a portion of length of the pins. The recesses are spaced to leave the narrow cylindrical surface ribs. Because of the recesses, the bores for the second pin in the fixture plate and receiver plate do not have to precisely line up in a direction parallel to a line between the centers of the bores for the first and second pins. This makes precise positioning and clamping easier.
Referring to
The number, type and placement of the fixtures 16 will be selected by an operator. The fixture plate 14 can be removed from the receiver plate 12, and stored with the fixtures 16 in place. A different fixture plate can then be mounted on the receiver plate. The original fixture plate can be returned for use when the parts that are to be held in the fixtures 16 for machining are to again be produced.
The existing receiver plates generally have a threaded bore for a threaded connection pin for holding the fixture plate in position, which, because of tolerances of threads, permits some shifting and does not provide precise repeatability in the position of the fixture plate. If the threaded bore in the receiver plate is a blind hole, it can collect chips or other debris. With the present system, many of these problems are completely eliminated or at least reduced.
As shown in
The fixture plate 14 has a first bore 26, and a second bore 18 that are the same diameter as and co-axial with the respective bores 18 and 20 of the receiver plate 12 when the fixture plate 14 is properly positioned.
The fixture plate 14 is positioned on the receiver plate 14 with the axes of the bores 26 and 28 aligning. A primary or first locating round pin 30 is placed in these bores. The locating round pin 30 has a stud section with a cylindrical outer surface 32 and a flange or head 31. Cylindrical surface 32 closely fits within both of the bores 26 and 18. The distal end portion of the locating round pin 30 has an outer conical, tapered cam surface 34 as shown in
A slotted sleeve 36 having a longitudinal slot along its length is positioned around the cap screw 44 in bore 18 and has internal conical surfaces at both ends. One end inner conical surface of the slotted sleeve engages cam surface 34. A nut 40 that is threaded onto the end of cap screw 42 and has a conical end surface 38 that engages the second inner conical end surface of slotted sleeve 36.
When the cap screw 44 is tightened, the slotted sleeve 36 expands full length. The nut 40 has a dog 41 that fits into a slot 43 on the locating pin 30 so the nut 40 can be tightened from the top of the fixture plate 14 without turning in the bore.
As shown in
A secondary generally diamond shape cross section locating pin 50, which is shown in
The axial lengths of recesses 52A and 52B span or cross the interface or plane surface 24 between the receiver plate and the fixture plate, so secondary locating pin 50 will not bind in the bores in the direction along line 48.
The secondary locating pin 50 has a center bore 62 in which a cap screw 64 is placed. The secondary locating pin 50 has a conical outer cam surface 55 at its distal end. A slotted sleeve 56 is placed around cap screw 64 and fits into the bore 20. Slotted sleeve 56 has interior conical wedge surfaces at both ends. One conical end surface of slotted sleeve 56 mates with conical end surface 55 of secondary locating pin 50. A conical nut 60 has a conical outer end surface 58 that engages the inner conical surface of the slotted sleeve 56 at an end opposite from the end of the secondary locating pin 50. The cap screw has a head 65 that fits in a recess in the head or flange of secondary locating pin 50. When cap screw 64 is tightened, the slotted sleeve 56 is pulled up against the surface 55, and the opposite end is engaged by the conical surface of the nut 60, so the slotted sleeve is expanded along its full length. The slotted sleeve locks the secondary locating pin 50 in position, the bore 20 in the receiver plate 12.
The head 51 of the secondary locating pin 50 has a pair of orientating pins 53A and 53B, which fit into orienting pinholes 22A and 22B in the top of the receiver plate to keep the secondary locating pin oriented and to keep it from rotating. The two orientating pins 53A and 53B insure the correct pin is in the bores 20 and 26, since the first locating pin 30 has only one orientating pin.
The conical nut 60 has dogs 61 that fit into slots 63 formed in the conical end of the secondary locating pin 50, to prevent the conical nut 60 from rotating when the cap screw 64 is tightened.
The initial tightening of the cap screws 42 and 64 first expands the respective slotted sleeves 36 and 56 to secure or lock the locating pins 30 and 50 to the receiver plate 12.
The pin locking action of the locating pin 30 and the secondary locating pin 50 is identical. The respective locating pins, with the central cap screws, slotted sleeve and the conical nuts are placed, with the stud portions of the locating first pin 30 and the secondary locating pin 50 positioned as shown in
This squeezing clamps the fixture plate 14 positively in place, since it is positioned by the stud cylindrical surface 32 of the locating pin 30, and the part cylindrical lands 54A and 54B of the secondary locating pin 50. The slotted sleeves 36 and 56, when they expand, very tightly grip the inner surface of the respective bore in the receiver plate 12, and the squeezing or clamping force between the fixture plate 14 and the receiver plate 12 can be a few thousand pounds. The fixture plate 14 and the receiver plate 12 are tightened together with both the locating pin 30 and the secondary pin 50.
The slotted sleeves 36 and 56 are shown with longitudinally straight slots, but these slots can be spiraled, if desired. A sleeve with a few partial length slots at both ends of the sleeve will radially more evenly expand when the respective conical surface on the nut and the conical surface on the stud portions of the locating pins spread or expand the end portions of the sleeve.
Likewise, the secondary locating pin 50 is shown in
Both heads or flanges of locating pin 30 and secondary pin 50 are flush with or slightly below the surface of the fixture plate 70 to avoid projecting above the fixture plate surface.
The pin locking system is reliable, repeatable, and does not have limitations of existing attachment systems for attaching fixture plates to receiver plates.
Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention.