The present invention relates to a pinch roller mechanism that biases a pinch roller toward a medium, and a plotter including the pinch roller mechanism.
As disclosed in, for example, Japanese Patent Laid-Open No. 2017-186109 (literature 1), a cutting plotter includes a plurality of pinch rollers to press a medium to be cut against a medium driving roller. Each pinch roller disclosed in literature 1 is formed into a cylindrical shape and attached to a rotating shaft extending through the hollow portion of the pinch roller such that the position in the axial direction can be changed. The rotating shaft is rotatably supported by the frame of the cutting plotter in a state in which its axis extends in the horizontal direction (the horizontal direction will be referred to as a left-and-right direction hereinafter) crossing the conveyance direction of the medium and rotates integrally with the pinch rollers.
A general cutting plotter includes a pinch roller mechanism that applies a pressing force to a pinch roller while permitting rotation of the pinch roller. The pinch roller mechanism employs a configuration for rotatably supporting both end portions of the rotating shaft and pressing it against a medium driving roller. According to this pinch roller mechanism, the pressing force for pressing the pinch roller against a medium is transmitted to the pinch roller via the rotating shaft.
When the above-described pinch roller mechanism is used in a cutting plotter that is wide in the left-and-right direction, the plurality of pinch rollers may not be arranged evenly in the left-and-right direction. For example, if a plurality of pinch rollers are arranged unevenly on the left side, a relatively large pressing force is applied to pinch rollers located on the right side of the rotating shaft. Then, the pinch rollers located on the right side of the rotating shaft press a medium to be cut more strongly than the pinch rollers on the other side, and it is difficult to correctly press the medium.
Hence, when the above-described pinch roller mechanism is used in a cutting plotter that is wide in the left-and-right direction, a medium cannot correctly be pressed because the pressing force is not evenly applied to a plurality of pinch rollers. Such a problem occurs not only in a cutting plotter but also similarly in a pen plotter that draws a character or a pattern on a sheet-shaped medium.
It is an object of the present invention to allow a pinch roller to press a medium by a predetermined pressing force regardless of the position of the pinch roller in the left-and-right direction.
In order to achieve the above object of the present invention, there is provided a pinch roller mechanism of a plotter, comprising a rail supported by a frame of the plotter and extending in a first direction crossing a conveyance direction of a medium while being apart from a medium driving roller configured to convey the medium, a slider supported by the rail to be movable along the rail, a roller bracket supported by the slider to be movable forward and backward with respect to the medium driving roller, a spring provided between the slider and the roller bracket and configured to bias the roller bracket toward the medium driving roller, and a pinch roller rotatably supported by the roller bracket while setting an axial direction in the first direction.
According to the present invention, there is also provided a plotter comprising a medium driving roller configured to convey a medium, a work stage arranged on an upstream side of a conveyance direction of the medium with respect to the medium driving roller, a frame standing on both sides of the work stage, a pinch roller mechanism configured to bias a pinch roller toward the medium, and a pen carriage configured to support a pen that performs processing for the medium, wherein the pinch roller mechanism comprises the above-described pinch roller mechanism.
The first embodiment of the present invention will now be described in detail with reference to
A cutting plotter 1 shown in
(Work Stage and Pen Carriage)
The work stage 3 extends in the conveyance direction of the medium 2 (in
As shown in
The pen carriage 4 has a function of driving the cutting pen in the up-and-down direction and is configured to be movable in the left-and-right direction. Here, the up-and-down direction is the vertical direction crossing the work stage 3.
When the cutting pen is attached to the pen carriage 4, the medium driving roller 5 is rotated forward or backward in a state in which the medium 2 is sandwiched between the medium driving roller 5 and the pinch roller 6, and the cutting pen is stuck into the medium 2 and moved in the left-and-right direction together with the pen carriage 4, the medium 2 is cut.
(Outline of Pinch Roller)
As shown in
One end portion of the rail 12 in the longitudinal direction, that is, one end portion located on the left side in
When the rail 12 is located at the use position, the rail 12 becomes parallel to the work stage 3 (and the medium driving roller 5), and the medium 2 is sandwiched between the medium driving roller 5 and the pinch roller 6. When the rail 12 is located at the tilting position, the interval between the rail 12 and the work stage 3 (and the medium driving roller 5) increases, and the medium 2 can be passed between the medium driving roller 5 and the pinch roller 6.
(Rail)
The rail 12 can be formed by, for example, a drawn material having a predetermined sectional shape. The rail 12 according to this embodiment includes a rail main body 22 and a side wall 21, as shown in
The rail main body 22 includes a front-side double wall portion 23 on the front side (on the upstream side of the conveyance direction of the medium 2), and a rear-side double wall portion 24 on the rear side. The front-side double wall portion 23 is formed by an upper wall (first wall) 23a and a lower wall (second wall) 23b, and the rear-side double wall portion 24 is formed by an upper wall (first wall) 24a and a lower wall (second wall) 24b. The upper walls 23a and 24a form the upper surface of the rail 12. The lower walls 23b and 24b are arranged adjacent to the upper walls 23a and 24a in the up-and-down direction while being apart from the upper walls 23a and 24a to the lower side (the side of the medium driving roller 5 with respect to the upper walls 23a and 24a). The upper walls 23a and 24a extend in the left-and-right direction, and the lower walls 23b and 24b also extend in the left-and-right direction along the upper walls 23a and 24a. The lower wall 23b of the front-side double wall portion 23 is connected to the end portion of the upper wall 23a on the front side and supported by the upper wall 23a. The lower wall 24b of the rear-side double wall portion 24 is connected to the end portion of the upper wall 24a on the rear side and supported by the upper wall 24a.
The lower surfaces of the upper walls 23a and 24a and the lower walls 23b and 24b are formed into a shape that is a part of a convex curved surface projecting upward in a state in which the rail 12 is viewed in the longitudinal direction from one end of the rail 12. Sliding pieces 25 of the pinch roller unit 11 to be described later are inserted into the gaps between the upper walls 23a and 24a and the lower walls 23b and 24b, as shown in
In the side wall 21, as shown in
(Pinch Roller Unit)
The pinch roller unit 11 forms a pinch roller mechanism 26 (see
(Slider)
As shown in
Through holes 34a and 34b and guide grooves 35a and 35b are formed at both end portions of the slider main body 32 in the left-and-right direction, and a hole 36 having rectangular hole 36 is formed at the center in the left-and-right direction. The opening shape of the through holes 34a and 34b is circular when viewed from the upper side. The guide grooves 35a and 35b are formed to extend in the up-and-down direction. As shown in
(Lock Mechanism)
The button case 33 holds the button 41 such that it can move in a direction parallel to the conveyance direction of the medium 2. The button 41 functions as an operation element used to perform an operation of switching between an engaging state and a non-engaging state (to be described later) of the slider 31. A round hole 33a is formed at the front end portion of the button case 33, as shown in
As shown in
The spring receiving plate 41b has a U shape, and includes a first end portion connected to the rear surface of the operation portion 41a, and a second end portion inserted to the rear side of the side wall 21 of the rail 12, that is, to the inner side of the rail 12. As shown in
A compression coil spring in a compressed state is inserted between the second end portion of the spring receiving plate 41b and a rear wall 33b of the button case 33 located on the rear side of the second end portion of the spring receiving plate 41b. For this reason, the second end portion of the spring receiving plate 41b is pressed in the direction of the operation portion 41a by the spring force of the compression coil spring. Since the second end portion of the spring receiving plate 41b is inserted to the rear side of the side wall 21 of the rail 12, the second end portion of the spring receiving plate 41b is biased toward the side wall 21 by the spring force of the compression coil spring, and the projection 44 is pressed against the side wall 21 from the rear side in a state in which the projection 44 is in contact with the side wall 21.
The lock mechanism 42 that engages the slider 31 with the rail 12 is formed by the button 41 including the projection 44 and the plurality of engaging holes 43 formed in the side wall 21 of the rail 12. In an engaging state in which the projection 44 engages with the engaging hole 43 of the side wall 21, the movement of the slider 31 with respect to the rail 12 is stopped. When the user presses the button 41 to the rear side, the spring receiving plate 41b separates from the side wall 21 to the rear side against the spring force of the compression coil spring, the projection 44 is removed from the engaging hole 43, and the engaging state between the engaging hole 43 and the projection 44 is canceled. In the non-engaging state, stoppage of the movement of the slider 31 with respect to the rail 12 is canceled, and the installation position of the pinch roller unit 11 can be changed by moving the slider 31 with respect to the rail 12 in the left-and-right direction. Hence, the lock mechanism 42 can switch between the engaging state in which the slider 31 engages with the rail 12 and movement of the slider 31 is stopped, and the non-engaging state in which the stoppage of the movement is canceled.
(Roller Bracket and Pinch Roller)
As shown in
At both end portions of the roller bracket 37 in the left-and-right direction, the spring guide shafts 38a and 38b and the slide plates 39a and 39b stand toward the slider 31 on the upper side. As shown in
Slip-off preventing pawl pieces 38c and 38d are provided at the distal end portions of the spring guide shafts 38a and 38b, respectively. The outer diameter of the pawl pieces 38c and 38d is larger than the inner diameter of the through holes 34a and 34b. For this reason, even if the rail 12 is located at the tilting position shown in
The slide plates 39a and 39b are fitted in the guide grooves 35a and 35b of the slider main body 32 to be movable in the up-and-down direction. Hence, the roller bracket 37 is supported by the slider 31 to be movable forward and backward with respect to the medium driving roller 5.
(Operation and Effect)
In the thus configured pinch roller mechanism 26, when the rail 12 is located at the tilting position indicted by the alternate long and two short dashed lines in
Then, when the rail 12 is located at the use position indicated by the solid lines in
The pressing springs 52a and 52b, the roller bracket 37, and the pinch roller 6 can move with respect to the rail 12 together with the slider 31. Hence, according to this embodiment, it is possible to provide the pinch roller mechanism 26 that causes the pinch roller 6 to press the medium 2 by a predetermined pressing force regardless of the position of the pinch roller 6 in the left-and-right direction of the cutting plotter 1, which is the longitudinal direction of the rail 12.
To change the position of the pinch roller 6 in the left-and-right direction, first, the rail 12 is moved to the tilting position, and in this state, the button 41 of the pinch roller unit 11 is pressed to the rear side. By this pressing operation, the engaging state between the projection 44 and the engaging hole 43 of the side wall 21 is canceled. In the state in which the button 41 is pressed, the slider 31 is moved in the left-and-right direction along the rail 12. Pressing of the button 41 is stopped at a desired position, and the slider 31 is further moved in the left-and-right direction. This moving operation is performed until the projection 44 engages with the engaging hole 43 of the side wall 21 near a desired position. When the projection 44 thus engages with the engaging hole 43, the moving operation of the pinch roller 6 is ended.
In this embodiment, the lock mechanism 42 is provided. The lock mechanism 42 is capable of switching between the engaging state in which the slider 31 engages with the rail 12 and movement of the slider 31 is stopped, and the non-engaging state in which the stoppage of the movement is canceled. The lock mechanism 42 is configured to switch between the engaging state and the non-engaging state by operating the button 41 exposed at the end portion on the upstream side of the conveyance direction of the medium 2. Hence, the operation of changing the position of the pinch roller 6 in the left-and-right direction can easily be performed from the front side of the cutting plotter 1.
When the projection 44 of the button 41 engages with the engaging hole 43, the movement of the slider 31 is stopped. The position of the engaging hole 43 of the rail 12 is decided based on the regular size of the medium 2. It is therefore possible to correctly and easily perform positioning of the pinch roller 6 with respect to the medium 2 with the regular size.
The rail 12 according to this embodiment includes the side wall 21 extending in the up-and-down direction, and the rail main body 22 extending from the upper end of the side wall 21 to the downstream side of the conveyance direction of the medium 2. The rail main body 22 includes the front-side double wall portion 23 and the rear-side double wall portion 24. The slider 31 is movably supported by the lower wall 23b of the front-side double wall portion 23 and the lower wall 24b of the rear-side double wall portion 24. Since the front-side double wall portion 23 and the rear-side double wall portion 24 function as a substantial reinforcing portion of the rail 12, the rigidity of the rail 12 can be increased. For this reason, the reaction force of the spring force applied to the pinch roller 6 can reliably be received by the rail 12. Hence, even if a plurality of pinch rollers 6 are attached to uneven positions in the left-and-right direction, it is possible to prevent a difference generated in the pressing force applied to the pinch rollers 6.
A pinch roller mechanism according to the second embodiment of the present invention is shown in
A pinch roller mechanism 61 shown in
A slider 65 of the pinch roller unit 64 includes a slider main body 32 that is the same as in the first embodiment, and the operation piece 66 in place of the button case 33 according to the first embodiment. The operation piece 66 is a piece that a user picks with fingers and operates, and is exposed to the outside near the rail 62. As shown in
When the operation piece 66 is moved in the left-and-right direction in a state in which the rail 62 is located at the tilting position indicated by the alternate long and two short dashed lines in
According to the thus configured pinch roller mechanism 61, even if the size of a medium 2 is not a regular size, it is possible to arrange the pinch roller unit 64 at a position suitable for the medium 2 and correctly press the medium 2 by a pinch roller 6.
As shown in
Note that in the first and second embodiments, an example in which the present invention is applied to the cutting plotter 1 has been described. However, the present invention can also be applied to another plotter. In the other plotter, the pen carriage 4 supports a pen that performs predetermined processing for the medium 2. For example, the present invention can be applied to a pen plotter including the pen carriage 4 that supports a pen configured to draw a character or a pattern on the sheet-shaped medium 2.
The present applicant recognizes following inventions as well.
A pinch roller mechanism of a plotter according to the first aspect of the present invention comprises a rail supported by a frame of the plotter and extending in a first direction crossing a conveyance direction of a medium while being apart from a medium driving roller configured to convey the medium, a slider supported by the rail to be movable along the rail, a roller bracket supported by the slider to be movable forward and backward with respect to the medium driving roller, a spring provided between the slider and the roller bracket and configured to bias the roller bracket toward the medium driving roller and a pinch roller rotatably supported by the roller bracket while setting an axial direction in the first direction. The medium driving roller preferably includes a plurality of projections formed on the peripheral surface.
As the pinch roller mechanism according to the second aspect of the present invention, in the first aspect, the slider includes an operation piece exposed to an outside of the rail.
As the pinch roller mechanism according to the third aspect of the present invention, in the first aspect, the pinch roller mechanism further comprises a lock mechanism configured to switch between an engaging state in which the slider engages with the rail and movement of the slider is stopped, and a non-engaging state in which the stoppage of the movement is canceled, wherein the lock mechanism includes an operation element exposed on an upstream side of the conveyance direction with respect to the rail and configured to perform an operation of switching between the engaging state and the non-engaging state.
As the pinch roller mechanism according to the fourth aspect of the present invention, in any one of the first to third aspects, the rail includes a rail main body, and a side wall extending from an end of the rail main body on the upstream side of the conveyance direction to the medium driving roller, the rail main body includes a first wall extending in the first direction, and a second wall provided on a side of the medium driving roller with respect to the first wall, extending in the first direction along the first wall, and supported by the first wall, and the slider is movably supported by the second wall.
As the pinch roller mechanism according to the fifth aspect of the present invention, in the fourth aspect, the slider includes a sliding piece inserted into a gap between the first wall and the second wall of the rail.
As the pinch roller mechanism according to the sixth aspect of the present invention, in the first aspect, the pinch roller mechanism further comprises a lock mechanism configured to engage the slider with the rail, wherein the lock mechanism includes a plurality of engaging holes formed in the rail side by side in the first direction, and a projection held by the slider and inserted into each of the plurality of engaging holes. The positions of the plurality of engaging holes are preferably decided based on the regular size of the medium.
As the pinch roller mechanism according to the seventh aspect of the present invention, in the sixth aspect, the lock mechanism further includes an operation portion exposed to an outside of the rail, and a plate configured to connect the operation portion and the projection, and when the operation portion is pressed, remove the projection from each of the plurality of engaging holes and make the slider movable with respect to the rail.
As the pinch roller mechanism according to the eighth aspect of the present invention, in the seventh aspect, the plate includes a first end portion connected to the operation portion, and a second end portion which is inserted to an inner side of the rail and on which the projection is formed, and the second end portion is pressed in a direction of the operation portion. A spring configured to press the second end portion in the direction of the operation portion may be arranged between the second end portion of the plate and the slider.
As the pinch roller mechanism according to the ninth aspect of the present invention, in any one of the first to eighth aspects, the roller bracket includes a spring guide shaft standing toward the slider and configured to be inserted into the spring, and the slider includes a through hole into which the spring guide shaft is inserted.
As the pinch roller mechanism according to the 10th aspect of the present invention, in the ninth aspect, an inner diameter of the through hole is larger than an outer diameter of the spring guide shaft and smaller than an outer diameter of the spring.
As the pinch roller mechanism according to the 11th aspect of the present invention, in the 10th aspect, a distal end of the spring guide shaft includes a pawl piece having an outer diameter larger than the inner diameter of the through hole.
As the pinch roller mechanism according to the 12th aspect of the present invention, in the any one of the first to 11th aspects, the roller bracket includes a slide plate standing toward the slider, and the slider includes a guide groove into which the slide plate is inserted.
As the pinch roller mechanism according to the 13th aspect of the present invention, in the 12th aspect, the slide plate includes a first slide plate and a second slide plate, which are provided at both ends of the roller bracket, and the guide groove includes a first guide groove and a second guide groove, which are formed at both ends of the slider. Both ends of the roller bracket and both ends of the slider are preferably both ends in the first direction.
As the pinch roller mechanism according to the 14th aspect of the present invention, in any one of the first to 13th aspects, the roller bracket includes an opening into which the pinch roller is inserted, and a bearing configured to support a rotating shaft of the pinch roller inserted into the opening.
A plotter according to the 15th aspect of the present invention comprises a medium driving roller configured to convey a medium, a work stage arranged on an upstream side of a conveyance direction of the medium with respect to the medium driving roller, a frame standing on both sides of the work stage, a pinch roller mechanism configured to bias a pinch roller toward the medium, and a pen carriage configured to support a pen that performs processing for the medium, wherein the pinch roller mechanism comprises a pinch roller mechanism according to any one of the first to 14th aspects. The medium driving roller preferably includes a plurality of projections formed on the peripheral surface.
Number | Date | Country | Kind |
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2020-099914 | Jun 2020 | JP | national |
Number | Name | Date | Kind |
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3964739 | Garcia | Jun 1976 | A |
4512564 | Alverth et al. | Apr 1985 | A |
5163675 | Sunohara | Nov 1992 | A |
5289206 | Ishikawa | Feb 1994 | A |
Number | Date | Country |
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2009084047 | Apr 2009 | JP |
2017186109 | Oct 2017 | JP |
Entry |
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Extended European Search Report issued by the European Patent Office in relation to European Application No. 21174410.7 dated Nov. 10, 2021 (7 pages). |
Japanese Office Action dated Feb. 13, 2024, issued in corresponding Japanese Appln. No. 2020099914, (4 pages) and English translation (4 pages), total 8 pages. |
Number | Date | Country | |
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20210380360 A1 | Dec 2021 | US |