The embodiments described below relate to valves and more particularly, but not exclusively, to a shape memory alloy actuated pinch valve.
Fluid handling devices are becoming increasingly popular and there is an increased demand for fluid handling devices that are both portable and easy to use. Portable fluid handling devices are being used for applications such as home care, point of care testing, fuel cells, fragrance dispensers, etc. In order for a portable fluid handling device to be effective and efficient, it should be lightweight, small in size, consume minimal power, operate with low noise, and be cost effective to manufacture. In many applications, it is also important that the fluid handling device provide an accurate and consistent fluid distribution. Therefore, it is preferable to incorporate an efficient fluid valve in the fluid handling device. In many aspects, the fluid valve characterizes the device's efficiency.
One solution of a portable valve that attempts to meet the above criteria is a miniature solenoid valve. The miniature solenoid valve however, is not as effective as originally anticipated. Solenoid valves are typically limited in size, and in order to obtain adequate performance, a solenoid valve typically consumes a substantial amount of power. The power consumption of a solenoid valve, in some circumstances, is unacceptable, especially when using batteries as a power source, for example. The batteries may not be able to provide power to the valve for a sufficient length of time. Furthermore, in some applications, it may be desirable to retain the valve in a specific open or mid-point position. If this position requires continuous actuation of the solenoid, the valve will likely consume a substantial amount of power thereby increasing the cost associated with operating the valve.
Another prior art solution has been the use of electrically actuated piezo valves. Some piezo valves operate using a closing arm that seals against a sealing shoulder when the piezo element is de-activated. These valves typically require a substantial amount of space to operate and may not always provide an adequate solution as they are subject to clogging when used with liquids that may dry around the orifice.
Yet another solution has been the use of shape memory alloys that transform shape and/or size when heated. Shape memory alloy actuated valves provide an advantage over the previously mentioned prior art solutions as they can typically be manufactured smaller and generally consume less power. Although shape memory alloy actuated valves provide an advantage over traditional designs, there is a need for a shape memory alloy actuated pinch valve that can be operated using less power than prior art designs. Prior art pinch valves typically provide a plunger or other type of movable member to compress a tube. The plunger is generally held against the tube by a spring or other biasing device. Therefore, in order to raise the plunger and allow the tube to return to its normal shape, the actuating device is required to overcome the biasing force of the spring. Because the spring compresses the tube with a strong enough force to prevent leaking, this configuration can require a substantial amount of power to overcome the spring force and actuate the valve.
Another disadvantage to typical pinch valve designs is that if the valve is a normally closed configuration, the tubing is normally compressed. Long periods of compression can result in a permanent deformation of the tubing.
Therefore, there exists a need in the art for a pinch valve that includes a self-closing fluid tube. Furthermore, there exists a need in the art for a self-closing pinch valve that can be actuated with less power than the prior art. The embodiments described below provide these and other advantages and an advance in the art is achieved.
A pinch valve is provided according to embodiments described below. According to an embodiment, the pinch valve comprises a base and a deformable sleeve, including an aperture, coupled to the base. According to an embodiment, the pinch valve also comprises one or more shape memory alloy elements coupled to the base and extending around at least a portion of the deformable sleeve.
A method of operating a pinch valve is provided according to embodiments described below. According to an embodiment, the pinch valve comprises a base and a deformable sleeve coupled to the base. The pinch valve also comprises one or more shape memory alloy elements coupled to the base and extending around at least a portion of the deformable sleeve and a tube extending through an aperture formed in the deformable sleeve. According to an embodiment, the method comprises a step of heating the one or more shape memory alloy elements above a transformation temperature. According to an embodiment, the method further comprises a step of deforming the deformable sleeve and compressing at least a portion of the tube using the one or more shape memory alloy elements.
According to an aspect, an apparatus comprises:
a base;
a deformable sleeve, including an aperture, coupled to the base; and
Preferably, the apparatus further comprises a tube extending through the aperture.
Preferably, the tube includes a deformable orifice.
Preferably, the deformable orifice comprises a pair of opposed lips extending from an inner surface of the tube to define a normally closed substantially fluid-tight slit.
Preferably, the pair of opposed lips extend from the inner surface of the tube at an angle with respect to a longitudinal axis of the tube.
Preferably, the apparatus further comprises an electrical contact coupled to each of the one or more shape memory alloy elements.
Preferably, the apparatus further comprises a tension assembly coupled to the one or more shape memory alloy elements.
Preferably, the tension assembly comprises a biasing member located within a channel formed in the base.
Preferably, the tension assembly comprises a release plug and located within an aperture formed in the base.
Preferably, the apparatus further comprises one or more compression spaces formed in the deformable sleeve.
According to another aspect, a method of operating a pinch valve including a base, a deformable sleeve coupled to the base, one or more shape memory alloy elements coupled to the base and extending around at least a portion of the deformable sleeve, and a tube extending through an aperture formed in the deformable sleeve comprises steps of:
heating the one or more shape memory alloy elements above a transformation temperature;
deforming the deformable sleeve; and
compressing at least a portion of the tube using the one or more shape memory alloy elements.
Preferably, the step of compressing at least a portion of the tube comprises actuating a deformable orifice of the tube.
Preferably, the step of actuating the deformable orifice comprises compressing a pair of opposed lips extending from an inner surface of the tube to open a normally closed substantially fluid-tight slit.
Preferably, the step of heating the one or more shape memory alloy elements comprises energizing an electrical contact coupled to each of the one or more shape memory alloy elements.
Preferably, the step of deforming the deformable sleeve comprises compressing one or more compression spaces formed in the deformable sleeve.
Also shown in
According to an embodiment, the pinch valve 100 further comprises a cover 104. The cover 104 can be coupled to the base 101 to enclose at least a portion of the SMA elements 203 as well as other internal components. According to an embodiment, the cover 104 can protect the SMA elements 203 from environmental conditions the valve 100 is exposed to during use. According to an embodiment, the cover 104 is removably coupled to the base 101. The cover 104 may be removed from the base 101 in order to remove the tube 102 or the SMA elements 203, for example. The tube 102 may be removed and replaced as a preventative step at regular time intervals or if the tube 102 is damaged, for example. Likewise, the SMA elements 203 may be removed and replaced. According to an embodiment, the SMA elements 203 may be removed and replaced based on the desired actuation force, for example. According to an embodiment, with the tube 102 and the SMA elements 203 capable of being removed from the base 101, the base 101 may be used multiple times with various SMA elements 203 and tubes 102.
As explained in more detail below, according to an embodiment, when the valve 100 is de-actuated as shown in
In some embodiments, fluid can flow in the direction of the arrow and therefore, fluid pressure can aid in the closing of the deformable orifice 202. As can be appreciated, in some embodiments, the opposed lips 232a, 232b can extend from the inner surface 102a of the tube 102 at an angle, θ, with respect to a longitudinal axis X-X of the tube 102. According to an embodiment, the angle, θ, is less than 90° to create a sloped surface. In other words, the opposed lips 232a, 232b may not extend perpendicular to the longitudinal axis X-X. When fluid is flowing in the direction of the arrow provided in
According to an embodiment, deformable orifice 202 comprises a slit 202a formed by the pair of opposed lips 232a, 232b. The slit 202a is formed when the deformable orifice 202 is closed. According to an embodiment, the slit 202a comprises a substantially fluid-tight seal. As shown, the slit 202a can extend across a portion of the cross-sectional area of the inner surface of the tube 102. According to an embodiment, the slit 202a may extend across the entire cross-sectional area of the inside of the tube 102. The slit 202a can extend in a direction perpendicular to the longitudinal axis X-X of the tube 102. The deformable orifice 202 is discussed in more detail below.
Also shown in
As an alternative to the support brackets 220, in some embodiments, the cover 104, the base 101, or both, may include an aperture (not shown) that allows the SMA elements 203 to pass through, but prevents the electrical contacts 103 from passing through. In this alternative embodiment, with the SMA elements 203 in place, coupling the cover 104 to the base 101 can prevent the SMA elements 203 from moving. In other words, electrical contacts 103 can be coupled to the base 101 by being clamped between the cover 104 and the base 101.
It should be appreciated that the particular method used to couple the electrical contacts 103 to the base 101 is not important for purposes of the present pinch valve 100. Consequently, those skilled in the art will readily recognize alternative configurations for retaining the electrical contacts 103 in place that achieve substantially the same result.
As shown in
According to an embodiment, the electrical contacts 103 can be energized to thermoelectrically heat the SMA elements 203. Thermoelectrically heating the SMA elements 203 can be performed by applying a voltage between the electrical contact 103 and the release plug 308. Shape memory alloys are metals that are generally known for their physical transformation above a transformation temperature. By combining the appropriate alloys, the transformation temperature of the SMA elements 203 can be determined. The transformation temperature is generally understood as the temperature at which the SMA material starts to transform from a martensite crystal structure to an austenite crystal structure. When the SMA elements 203 are below the transformation temperature, the metal remains in the martensite crystal structure. In the martensite crystal structure, the metal can be physically deformed into a first size and/or shape and can remain in that shape while below the transformation temperature. According to an embodiment, the stretching of the SMA elements 203 can be accomplished using a biasing member 309. The biasing member 309 is described in more detail below.
Upon heating the SMA elements 203 to above the transformation temperature, the elements 203 begin to transform into the austenite crystal structure where the alloy returns to its “memorized”, pre-deformed, size and/or shape. The transformation that occurs in SMA materials is relatively fast as no diffusion occurs as in many types of phase changes. This unique property of SMA materials can be utilized in the pinch valve 100 in order to selectively open or close the valve 100 as discussed below.
According to an embodiment, the pinch valve 100 comprises a deformable sleeve 405. The deformable sleeve 405 may be coupled to the base 101, for example. In some embodiments, the deformable sleeve 405 can be formed as an integral part of the base 101, such as during a molding process; however, in other embodiments, the deformable sleeve 405 may be formed as a separate component and coupled to the base 101 according to known methods. The particular method used for coupling the deformable sleeve 405 to the base 101 is not important for a description of the present embodiment. The deformable sleeve 405 can include an aperture 406 sized and shaped to receive at least a portion of the tube 102. The tube 102 is shown in dashed lines in order to better illustrate the deformable sleeve 405. The deformable sleeve 405 can surround at least a portion of the tube 102. In the embodiment shown, the deformable sleeve 405 is configured to surround substantially the entire circumference of a portion of the tube 102 extending through the deformable sleeve 405. However, it should be appreciated that in other embodiments, the sleeve 405 may only surround a portion of the outer circumference of the tube 102, for example. For example, the deformable sleeve 405 may comprise only three sides to allow the tube to be easily removed by lifting the tube 102 through the omitted side rather than sliding the tube 102 through the aperture 406. However, in embodiments where the deformable sleeve 405 surrounds substantially the entire circumference of the tube 102, the deformable sleeve 405 can provide additional protection to the tube 102 in the event of over pressurization of the fluid within the tube 102. In addition, the deformable sleeve 405 can prevent the deformable orifice 202 from opening due to over pressurization of the fluid. In other words, the deformable sleeve 405 can prevent the displacement of the external area of the tube, which may lead to opening of the lips 232a, 232b.
According to an embodiment, the deformable sleeve 405 can be provided to compress the tube 102 in order to open the deformable orifice 202 when the SMA elements 203 are actuated. As explained above, in alternative embodiments, the deformable orifice 202 may close when the tube 102 is compressed. The deformable orifice 202 is shown closed in
According to an embodiment, the deformable sleeve 405 comprises one or more compression gaps 407. In the embodiment shown, the deformable sleeve 405 comprises two compression gaps 407. According to an embodiment, the compression gaps 407 extend in a direction substantially perpendicular to the slit 202a of the deformable orifice 202 as well as substantially perpendicular to the longitudinal axis X-X of the tube 102. The compression gaps 407 can aid in directing the deformation of the deformable sleeve 405. Therefore, the compression gaps 407 are not required; however, they may improve the response of the valve 100 as explained in more detail below.
According to an embodiment, the SMA elements 203 can be actuated to elastically deform the deformable sleeve 405. By elastically deformed, it is meant that upon removing the force that deforms the sleeve 405, the deformable sleeve 405 can return to original pre-deformed shape. Therefore, as shown, the SMA elements 203 may be coupled to the deformable sleeve 405. In the embodiment shown, the SMA elements 203 extend around at least a portion of the deformable sleeve 405. While the SMA elements 203 are shown extending around the entire deformable sleeve 405, in other embodiments, the SMA elements 203 may extend around less than the entire deformable sleeve 405. According to an embodiment, the SMA elements 203 can deform the deformable sleeve 405 by pulling at least a portion of the deformable sleeve 405 towards the base 101. The SMA elements 203 therefore can deform the deformable sleeve 405 in a direction substantially perpendicular to the longitudinal axis X-X of the tube 102 and substantially parallel to the slit 202a. However, in the position shown in
Also shown in
According to an embodiment, the biasing member 309 can advantageously bias the release plug 308 in the aperture 411. Consequently, because the SMA elements 203 are coupled to the tension assembly 310, the biasing member 309 can also secure the ends of the SMA elements 203 coupled to the release plug 308. Therefore, the biased release plug 308 can retain the second end of the SMA elements 203 in a substantially constant position. The biasing member 309 can advantageously bias the release plug 308 into the aperture 411 and stretch the one or more SMA elements 203 when the SMA elements 203 are below their transformation temperature. According to an embodiment, if a predetermined force is applied to the release plug 308 to overcome the biasing force of the biasing member 309, the release plug 308 can be moved at least partially out of the aperture 411 and into the channel 209 in order to remove the SMA elements 203, for example. By moving the release plug 308 at least partially out of the aperture 411, the tension applied to the SMA elements 203 by the biasing member 309 is at least partially removed, thereby allowing the first end of the SMA elements 203 to be removed from the support channel 220 or other component provided to retain the SMA elements 203 in place. Moving the release plug 308 also aids in inserting or removing the tube 102 between the deformable sleeve 405. This is because the tension of the SMA elements 203 may make it more difficult to move the tube 102 relative to the deformable sleeve 405. It should be appreciated that while the tension assembly 310 is shown comprising both the release plug 308 and the biasing member 309, in other embodiments, the tension assembly 310 may not include both components. For example, in some embodiments, the tension assembly 310 may omit the release plug 308 and the SMA elements 203 can be held in tension using the biasing member 309 located in the channel 410. Alternatively, the release plug 308 could be held within the aperture 411 using a friction fit or a snap fit, for example. In either situation, the tension assembly 310 can maintain tension on the one or more SMA elements 203.
Operation of the pinch valve 100 will now be described. As shown in
According to an embodiment, once the temperature of the SMA elements 203 rises to above the transformation temperature, the SMA elements begin to transform from their first state (martensitic) towards their second state (austenitic). According to an embodiment, the second state comprises the SMA elements' pre-deformed (pre-stretched) size. According to an embodiment, this pre-deformed size is shorter than the stretched size shown in the previous figures. As the SMA elements 203 return to their pre-deformed size, the SMA elements apply a predetermined force to the deformable sleeve 405 and cause the deformable sleeve 405 to deform. More specifically, in the embodiment shown, the predetermined force applied by the SMA elements compresses the compression spaces 407, which compresses at least a portion of the tube 102. While the portion of the deformable sleeve 405 proximate the compression spaces 407 are pushed inward, the top and bottom portions of the compressible sleeve 405 are deformed slightly outward in response to the deformation of the tube 102. The deformation is exaggerated in
In order to once again close the pinch valve 100, the electrical contacts 103 can be de-energized resulting in the temperature of the SMA elements 203 rapidly cooling. As the SMA elements 203 cool, they return to their martensitic state allowing the elasticity of the tube 102 and the deformable sleeve 405 to once again stretch the SMA elements 203. In addition to the elasticity of the tube 102 and the deformable sleeve 405, the pressure of the fluid within the tube 102 can provide a bias force on the tube 102 and the deformable sleeve 405 to once again stretch the SMA elements 203. This allows the tube 102 and the deformable sleeve 405 to return to their de-actuated state.
The embodiments described above provide an improved pinch valve 100. The improved pinch valve 100 can be actuated using one or more shape memory alloy elements 203 to compress the tube 102. The tube 102 can include a deformable orifice 202 that can open or close upon compression of the tube 102. Advantageously, actuation of the pinch valve 100 described above does not require overcoming a strong biasing spring as in prior art pinch valve configurations. Rather, the shape memory alloy elements 203 can simply compress the tube 102 and partially deform a deformable sleeve 405.
The detailed descriptions of the above embodiments are not exhaustive descriptions of all embodiments contemplated by the inventors to be within the scope of the present description. Indeed, persons skilled in the art will recognize that certain elements of the above-described embodiments may variously be combined or eliminated to create further embodiments, and such further embodiments fall within the scope and teachings of the pinch valve. It will also be apparent to those of ordinary skill in the art that the above-described embodiments may be combined in whole or in part to create additional embodiments within the scope and teachings of the present description.
Thus, although specific embodiments of, and examples for, the pinch valve are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the present description, as those skilled in the relevant art will recognize. The teachings provided herein can be applied to other pinch valves, and not just to the embodiments described above and shown in the accompanying figures. Accordingly, the scope of the pinch valve should be determined from the following claims.
Number | Date | Country | Kind |
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11/50530 | Jan 2011 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2012/050920 | 1/22/2012 | WO | 00 | 6/26/2013 |