The present disclosure is generally related to pipe coverings and more particularly is related to pipe and pipe joint covering apparatus.
A variety of pipes and piping systems are found within many industries, including the food processing industry, the biomedical industry and the pharmaceutical industry. The pipes and piping systems may transport various substances through processing, and are therefore important to a continuously successful operation. To protect the pipes and piping systems and increase thermal efficiency, a conventional single or two-piece thin-walled polymeric or metal covers may be fixed in place over the pipes and/or piping system using tapes and/or adhesives. Conventionally, these covers require an installer to first manually install thermal insulation to the pipe and/or piping system and temporarily secure it to the pipe and/or piping system. The installer then retains the cover over the insulation, which may include bonding the pre-installed insulation to the cover. This is a cumbersome process that is frequently inefficient, since multiple steps are needed to cover the pipe and/or piping system. In addition, an installer will need a variety of different covers and for the various sizes of pipes and pipe joints within the piping system, which increases the installation inefficiency even more.
Thus, a heretofore unaddressed need exists in the industry to address the aforementioned deficiencies and inadequacies.
Embodiments of the present disclosure provide a pipe covering apparatus. Briefly described, in architecture, one embodiment of the system, among others, can be implemented as follows. A pipe covering apparatus includes a first half of the pipe covering apparatus mateable along a length with a second half of the pipe covering apparatus, wherein each of the first half and second half have a substantially rigid exterior shell and a flexible insulated liner positioned interior to the exterior shell. A plurality of male connecting elements and a plurality of female connecting elements are integral with each of the first half and second half. The plurality of male connecting elements and plurality of female connecting elements on the first half have identical positions to the plurality of male connecting elements and plurality of female connecting elements on the second half, wherein the plurality of male connecting elements on the first half engage with the plurality of female connecting elements on the second half.
The present disclosure can also be viewed as providing method for constructing a pipe covering apparatus. In this regard, one embodiment of such a method, among others, can be broadly summarized by the following steps: forming a first half and a second half of the pipe covering apparatus from a moldable material, wherein the first half is mateable along a length with the second half, wherein each of the first half and second half have a plurality of male connecting elements and a plurality of female connecting elements integrally formed with each of the first half and second half, wherein the plurality of male connecting elements and plurality of female connecting elements on the first half having identical positions to the plurality of male connecting elements and plurality of female connecting elements on the second half, wherein the plurality of male connecting elements on the first half are engagable with the plurality of female connecting elements on the second half; curing the first half and second half to form a rigid shell of the first half and the second half; and positioning a flexible insulated liner interior to the rigid shell of the first half and the second half.
Embodiments of the present disclosure also provide methods of covering a pipe section with a pipe covering apparatus. In this regard, one embodiment of such a method, among others, can be broadly summarized by the following steps: forming a first half and a second half of the pipe covering apparatus from a moldable material, wherein the first half is mateable along a length with the second half, wherein each of the first half and second half have a plurality of male connecting elements and a plurality of female connecting elements integrally formed with each of the first half and second half, wherein the plurality of male connecting elements and plurality of female connecting elements on the first half having identical positions to the plurality of male connecting elements and plurality of female connecting elements on the second half, wherein the plurality of male connecting elements on the first half are engagable with the plurality of female connecting elements on the second half; curing the first half and second half to form a rigid first half and a rigid second half; positioning a flexible insulated liner interior to the rigid first half and rigid second half; positioning the rigid first half in opposition to the rigid second half about the pipe section, wherein the pipe section is positioned interior of both the rigid first half and the rigid second half; and retaining the rigid first half to the rigid second half about the pipe section.
Other systems, methods, features, and advantages of the present disclosure will be or become apparent to one with skill in the art upon examination of the following drawings and detailed description. It is intended that all such additional systems, methods, features, and advantages be included within this description, be within the scope of the present disclosure, and be protected by the accompanying claims.
Many aspects of the disclosure can be better understood with reference to the following drawings. The components in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the present disclosure. Moreover, in the drawings, like reference numerals designate corresponding parts throughout the several views.
The pipe covering apparatus 10 is shaped to cover a variety of pipes, pipe joints and other pipe features. This may include straight lengths of pipe, curved lengths of pipe, pipe elbows, pipe tees, pipe straight connector, such as a coupler, and any other pipe features used within any application that pipes are present in. In accordance with this disclosure, pipes may also include tubing, or any other similar structure, including pipes or tubes that are sized by trade size, schedule, an inner or outer diameter, wall thickness, or any combination thereof. The pipe covering apparatus 10 may provide an insulated covering for the pipe and/or pipe joint, which may retard heat loss with a pipe carrying a heated substance, and/or provide mechanical protection to a pipe. The pipe covering apparatus 10 may be used in any industry where pipes are present, such as the food processing industry, the biomedical industry and the pharmaceutical industry. The pipe covering apparatus 10 may be used with a pipe or pipe joint having any size and/or constructed from any type of material. Additionally, one size of a pipe covering apparatus 10 may be used with a variety of different sized pipes and pipe joints.
The pipe covering apparatus 10 includes a first half 22 and a second half 24 that are mateable along the length of the pipe covering apparatus 10. Generally, the length of the pipe covering apparatus 10 will be the portion of the pipe covering apparatus 10 that has the greatest length of material, and not a diameter cross-section of the pipe covering apparatus 10. In other words, the pipe covering apparatus 10 sandwiches around a pipe or pipe joint with the first half 22 on one planar side of the pipe or pipe joint and the second half 24 on an opposing planar side of the pipe or pipe joint. The exterior shell 30 may be constructured from a variety of materials, such as PVC or another substantially rigid material. The flexible insulated liner 40 may be affixed to an interior side of the exterior shell 30. The flexible insulated liner 40 may be glued, bonded or otherwise affixed in any known manner.
The pipe covering apparatus 10 may be placed over a pipe and/or pipe joint, pipe weld, or similar feature, and may enclose the pipe and/or pipe joint. This relationship allows for protection of not only a pipe, but also of a pipe joint and pipe weld. As one having ordinary skill in the art would recognize, the flexible insulated liner 40 may conform to the outer surface of the pipe and/or pipe joint, thereby abutting the pipe and/or pipe joint to provide efficient insulating of the pipe. Even when the pipe covering apparatus 10 is placed over a pipe and a pipe joint that has a larger outer diameter than the pipe, the pipe covering apparatus 10 may still provide successful insulating to the pipe and pipe joint through the conforming flexible insulating layer 40.
The first half 22 and second half 24 of the pipe covering apparatus 10 have identically located male connecting elements 50 and female connecting elements 60. In other words, the male connecting elements 50 on the first half 22 may be in an identical position to the male connecting elements 50 on the second half 24, and the female connecting elements 60 on the first half 22 may be in an identical position to the female connecting elements 60 on the second half 24. Identical locations of the male and female connecting elements 50, 60 of the first and second halves 22, 24, may also include identically sized male and female connecting elements 50, 60 for each of the first and second halves 22, 24.
The exterior shell 30 and the flexible insulated liner 40 are similarly shaped and positioned on the first half 22 and the second half 24. This allows the first and second halves 22, 24 to be interchangeable on either side of the pipe or pipe joint, which provides a more convenient installation than conventional pipe covers. An installer in the field can save time by not having to select a specific left or right half of the pipe covering apparatus 10, since both the first and second halves 22, 24 can be used on either side of a pipe or pipe joint interchangably. Once the pipe covering apparatus 10 is installed on a pipe and/or pipe joint, a sealing method may be used to allow the pipe covering apparatus 10 to withstand a washdown or any clean-in-place procedures that it may be subjected to. Furthermore, the pipe covering apparatus 10 may be constructed to meet NSF-61 and ASTM E-84 specifications.
The plurality of male connecting elements 50 may fit within the plurality of female connecting elements 60 when the second half 24 is positioned engaged with the first half 22. In other words, when the second half 24 and the first half 22 are positioned about a pipe, pipe section or pipe fitting, the second half 24 may be positioned to engage with the first half 22, such that the male connecting elements 50 on each of the first and second halves 22, 24 (but only shown on the second half 24 in
Specifically,
Although not shown in
The pipe covering apparatus 110 also includes a downsized portion 180 of each of the first half 122 and second half 124 of the pipe covering apparatus 110 positioned at an end of each of the first half 122 and second half 124 of the pipe covering apparatus 110. In
Each of the first half 222 and second half 224 includes a substantially rigid exterior shell 230 and a flexible insulated liner 240 positioned interior to the exterior shell 230. A plurality of male connecting elements 250 and a plurality of female connecting elements 260 are integral with each of the first half 222 and second half 224, as was disclosed with respect to the first exemplary embodiment. However, for clarity of disclosure, the plurality of male connecting elements 250 are only shown in
Each of the first and second halves 222, 224 have an ending element 290 positioned on an end portion of each of the first half 222 and second half 224. The ending element 290 may include a larger structure of material that is integrally formed with the exterior shell 230 and provides for structural durability at an end of the first and second halves 222, 224. As can be seen, the ending element 290 may be positioned between the connecting elements 250, 260 and the ending edge of the first or second halves 222, 224, respectively. Although engagement of the male and female connecting elements 250, 260 may generally prevent lateral movement of the first half 222 with respect to the second half 224, the ending element 290 may ensure that the male and female connecting elements 250, 260 are sufficiently engaged. The ending element 290 may keep the ends of both the first and second halves 222, 224 substantially aligned.
As is shown by block 302, a first half and a second half of the pipe covering apparatus are formed from a moldable material, wherein the first half is mateable along a length with the second half, wherein each of the first half and second half have a plurality of male connecting elements and a plurality of female connecting elements are integrally formed with each of the first half and second half, wherein the plurality of male connecting elements and plurality of female connecting elements on the first half have identical positions to the plurality of male connecting elements and plurality of female connecting elements on the second half, wherein the plurality of male connecting elements on the first half are engagable with the plurality of female connecting elements on the second half. The first half and second half are cured to form a rigid shell of the first half and the second half (block 304). A flexible insulated liner is positioned interior to the rigid shell of the first half and the second half (block 306). Any additional number of steps or variations thereof may be included, including any of functions and implementation of structure discussed with regards to
At block 402, a first half and a second half of the pipe covering apparatus are formed from a moldable material, wherein the first half is mateable along a length with the second half, wherein each of the first half and second half have a plurality of male connecting elements and a plurality of female connecting elements are integrally formed with each of the first half and second half, wherein the plurality of male connecting elements and plurality of female connecting elements on the first half have identical positions to the plurality of male connecting elements and plurality of female connecting elements on the second half, wherein the plurality of male connecting elements on the first half are engagable with the plurality of female connecting elements on the second half. The first half and second half are cured to form a rigid first half and a rigid second half (block 404). A flexible insulated liner is positioned interior to the rigid first half and rigid second half (block 406). The rigid first half is positioned in opposition to the rigid second half about the pipe section, wherein the pipe section is positioned interior of both the rigid first half and the rigid second half (block 408). The rigid first half is retained to the rigid second half about the pipe section (block 410). Any additional number of steps or variations thereof may be included, including any of functions and implementation of structure discussed with regards to
It should be emphasized that the above-described embodiments of the present disclosure, particularly, any “preferred” embodiments, are merely possible examples of implementations, merely set forth for a clear understanding of the principles of the disclosure. Many variations and modifications may be made to the above-described embodiment(s) of the disclosure without departing substantially from the spirit and principles of the disclosure. All such modifications and variations are intended to be included herein within the scope of this disclosure and the present disclosure and protected by the following claims.
This application claims benefit of U.S. Provisional Application Ser. No. 61/382,580 entitled, “Pipe And Pipe Joint Covering Apparatus” filed Sep. 14, 2010, the entire disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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61382580 | Sep 2010 | US |